ACME Mechatronics, Inc. manufactures winding machines for various magnetic coils, toroidal coils and develops customised coil winding equipment.

1. Precision Repeatability Productivity
ACME
Mechatronics, Inc.
Programmable Coil Winding Machines

2. ACME ACME MECHATROINCS, INC. is US based company involved in
Mechatronics, Inc.
manufacturing and supplying winding machines and accessories used in the
field of winding applications.
ACME manufactures Programmable Winding machines in comprehensive
range to meet customer’s specific demand. ACME is a technology based
company with winding machines designed on 8 and 16 bit micro controller of
Intel MCS-96 architecture using software development tool from IAR System,
Sweden and simulator along with in-circuit emulators from Phyton, Inc., USA.
The mechanical design is carried on Solid Edge with Synchronous
Technology PMLsoftware from Siemens, USA. Company has the capability to
handle varieties of motors which includes DC motors, AC motors,
Synchronous motors, Stepper motors and servo motors depending on the
application.
Presently both the R&D and production departments are headed by Alpesh
Patel at the manufacturing unit in India, while Amish Patel heads the sales
team in US based office which allows easy communication of the customer's
specific requirements and simplifies the winding machine selection process
along with co-ordinating the customers in North America, South America and
Europe with R&D and service team. Alpesh and Amish has been the driver
behind the growth and success of ACME Mechantronics from its inception to
its current market position.
Parent Company Acme Electronics has been in business for more than
decade and completed over 2500 customer installations and have
established ACME Mechatronics, Inc. as a group company with a commitment
of supplying cost effective Ex-stock winding machines with readily available
spares for western part of the world.
ACME is also committed to be one stop solution for various machines
and accessories related to winding application.
Winding Capabilities
25 different standard product line covers wire size from
0.017mm/55AWG to 5.00mm/4AWG, coil diameter
from 0.02 inch/0.5mm to 26inch/700mm and winding
length from 0.02inch/0.5mm to 25inch/635mm with
single and multi spindle machines for producing
samples to high volume. Acme also specializes in
building customized winding machines with AEX
control units for special winding applications and this
amounts to 30% of the total sales.
Winding Machines
ACME winding machines are designed with separate
Electronic control unit and Mechanical unit that are
customized to our customer’s need. 30% of the
machines supplied are customised and designed
specific to customer winding needs. The software are
fitted with field upgradable flash memory to help future
design/modification. Since 100% design and
manufacturing is carried in house, our after sales
service is excellent and cost effective.
Electronic Control Unit
The electronic unit controls the winding machine. The
standard control unit consists of 40x2 LCD to display
alphanumeric characters, 10 keys for data entry and
three plug-in type connector for interfacing with the
mechanical winding unit. This modularity enables any
unskilled operator to simply replace the control unit in
any part of the world in case of any fault ensuring
minimum down time.
Mechanical Unit
The mechanical winding unit is interfaced with the
controller using a simple three plug-in type connector.
This ensures quick and easy installation of the
machine.
Winding
Wachines
Acme has various series of machines depending on
its type of features and winding capabilities.
Winding Machines manufactured and supplied include
• Winding machines for virtually any type of
transformer
• Coil Winding machines for coils of LVDT, various
sensors, x-ray, ignition, high voltage, solenoids,
switchgear, power conditioning, relays, soldering
irons, welding machines, measuring instruments,
ferrite coils, ferrite drum, wire wound resistors, wire
wound potentiometers, heaters, flexible strips,
ballasts, medical etc.
• Wire spooling machines for welding wires
• Toroidal winding machines
• Strip winding machines
• Flyer winding machines
• Continuous / Spiral winding machines
• R-Core winding machines
• Motor coil winding machines
• Winding machines for luminary/lighting industries
• Winding machines for automobile coils
Please contact us for any specific applications for
coil winding or any additional automation needs on
your existing winding machines.
AEE Series - Proto Type Application
Wire upto 0.6mm, diameter upto 50mm and weight upto 0.5lbs. Used for
miniature coils to wind proto type, R&D and lab applications.
AEX Series - Versatile Application
Wire upto 18awg/1.00mm, coil diameter upto 3inch and weight upto 2.0lbs.
Multi functional, Rigid construction, High speed, wide application, Possibility
of customization, Used with various optional accessories. Used for
production, Special applications, Proto type, R&D and lab application. Most
versatile series with possibility to customise the machine for specific
application for small and medium winding application.
AEW Series - Basic Application
Wire upto 12awg/2.00mm, coil diameter upto 4inch and weight upto 3.0lbs
Simple coils with high torque and simple operation. Used for average quantity
production for thicker wire.
AEH Series - Moderate to heavy Application
Wire upto 5awg/5.0mm, coil diameter upto 20inch and weight upto 100.0lbs.
Used for thicker wire and heavy coils.
AEF-01 Series - LV Application
Strip upto 0.6x0.2 inch, coil diameter upto 20inch and weight upto 200.0lbs.
Used for distribution transformers and low voltage coils.
AEM-01 Series - Motor Coils
For motor coils with hand feed operation. Used for motor repair shop.
Toroidal - Small Toroidal Applicatiopn
Wire upto 19awg/1.0mm, outer diameter upto 3inch and inner diameter upto
0.3inch. Used for small toroidal CT’s and ferrite core winding.
Special Purpose - Customised Application
We supply customised winding machine for Spiral winding, Flyer winding,
Long axial winding, R-Core winding, Flexible strip winding and Stator winding.

3. AEX SERIES
Suitable for ferrite transformers, instrument
transformers, electromagnetic coils, multisection
coils, flexible coils, customised coils, etc.
FEATURES:
• Programmable speed control with programmable
soft start and programmable soft stop with double
braking system to achieve 0.05 turns accuracy.
• Multistage pulley to select between high torque
and high speed.
• Menu driven programming with 99 program
storage along with 40x2 LCD display for quick
winding set-up with add, modify ,copy, list, run,
delete facility.
• Wide range of programmable parameters and
attachments makes AEX series the most suitable
for wide winding application.
• Possibility to customise the software along with
interfacing of various attachments to achieve
customised winding solutions.
• Wire guide and tensioner units are the standard
accessories included with the machine.
Download detailed features and specification from
website or ask for it.
OPTIONALACCESSORIES:
• Graduated tensioner unit for fine wire
• Driven tailstock synchronised with spindle
• Live centre tailstock for support from other side
• Horizontal tensioner unit for heating wires
• Wire guide with nozzle for thin wire
• Tape attachment to hold tape rolls
• Safety Guard
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice.
w w w. a c m e m e c h a t r o n i c s . c o m
ACME
Mechatronics, Inc.
AEX-01
Production
Capability
Wire Size Upto(in / AWG)
Winding Width(in)
Bobbin Diameter(in)
Speed in RPM(max.)
Dimension(WxDxH in)
AEX-01
0.04 / 19
3.9
3.0
9000
10x17x25
AEX-02
0.03 / 20
3.9
3.0
9000
10x17x25
AEX-04
0.02 / 25
2.7
2.6
6000
30x17x32
Technical
Specification
Spindle Motor
Traverse Motor
Controller
Supply Voltage
Power Consumption
Description
0.25HP DC
0.9Deg., Stepping
16 Bit Microcontroller
110+ 5%Vac, 60Hz.
275 W
AEX-02
AEX-04

4. ACME
Production
Capability
Wire Size upto(in / AWG)
Winding Width(in)
Bobbin Diameter(in)
Speed in RPM(max.)
Dimension(WxDxH in)
AEH-01
0.12 / 8
10
10
750 / 1500 optional
36x16x15
AEH-11
0.2 / 4
20
20
500
52x22x18
Technical Specification
AEH-01
AEH-11
Spindle Motor
1 HP AC
Traverse Motor
0.9 Deg.,
Stepping
Controller
Supply Voltage
110 ± 5% Vac,
1Ph., 60 Hz.
Power Consumption
800 W
3 HP AC
400W Servo
Motor
220 ± 5% Vac,
3Ph., 60 Hz.
2500 W
AEH SERIES Designed for high torque and heavy coils.
w w w. a c m e m e c h a t r o n i c s . c o m
Mechatronics, Inc.
16 bit micro Controller
AEH-01
FEATURES:
• Speed variable with speed control knob.
• Menu driven programming along with 40x2LCD
display with 99 program storage for quick winding
setup with add, modify, copy, list, run, delete
facility.
• Wide variety of programmable parameters with
on-line modification.
• A.C. vector drive for high and constant torque.
• Flash memory makes possibility to upgrade or
modify software.
• Ball screw and guide way mechanism for better
performance.
• Possibility to customise the software along with
interfacing of various attachments to achieve
customised winding solution.
• Wire guide, faceplate and tail stock are standard
accessories included in the machine.
Download detailed features and specification from
website or ask for it.
OPTIONALACCESSORIES:
• Standard tensioner unit for fine wire
• Standard wire guide for thin wire
• Vertical heavy tensioner unit for medium wire size
• Heavy payoff for spool weighing upto 50lbs
• Paper roll holder for interlayer insulation
• Tension cum spool holder for larger size spools
• Safety Guard
• Servo motor driven traverse mechanism for
special applications for AEH-01
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice.
AEH-11

5. ACME
Production
Capability
Wire Size upto(in / AWG)
Winding Width(in)
Bobbin Diameter(in)
Speed in RPM(max.)
Dimension(WxDxH in)
AEW-5501
0.04 / 18
3.9
3.9
3000
18x22x23
AEW SERIES Designed to provide ease in programming with
AEW-5501
(1200RPM)
0.08 / 12
3.9
3.9
1200
25x13x12
constant torque for thick wire and simple coils.
FEATURES:
• Variable speed with speed control knob.
• Constant speed on full load and no load.
• Programmable parameters like turns, width and
wire size.
• Factory programmed soft start and soft stop.
• 195 program memory bank with tapping facility.
• Standard wire guide and standard tensioner unit
are the standard accessories included with the
machine.
Download detailed features and specification from
website or ask for it.
OPTIONALACCESSORIES:
• Live centre tail stock for support from other side
• Horizontal tensioner unit for heating wires
• Wire guide with nozzle for thin wire
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice
Technical
Specification
Spindle Motor
Traverse Motor
Controller
Supply Voltage
Power Consumption
Description
0.25HP DC
0.9Deg., Stepping
16 Bit Microcontroller
110± 5%Vac, 60Hz.
275 W
w w w. a c m e m e c h a t r o n i c s . c o m
Mechatronics, Inc.
AEW-5501(1200RPM)
AEW-5501

6. ACME
Production
Capability
Wire Size upto(in / AWG)
Strip Size upto(in)
Winding Width(in)
Bobbin Diameter(in)
Speed in RPM(max.)
Dimension(WxDxH in)
AEF SERIES Designed for low voltage coils to wind strip and thick
AEF-01
0.2 / 4
0.6x0.12
18
20
100
60x25x45
AEH-11
3HP AC
400 Servo Motor
16 bit micro controller
220 ± 5% Vac, 3Ph., 60 Hz.
2500W
wire.
Technical
Specification
Spindle Motor
Traverse Motor
Controller
Supply Voltage
Power Consumption
w w w. a c m e m e c h a t r o n i c s . c o m
Mechatronics, Inc.
FEATURES:
• Speed variable with speed control knob.
• Jog facility with foot switch at fixed low speed.
• Menu driven programming along with 40x2LCD
display with 99 program storage for quick winding
setup with add, modify, copy, list, run, delete
facility.
• Wide variety of programmable parameters with
on-line modification.
• A.C. vector drive and gearbox for high and
constant torque.
• Pneumatic pressure system to achieve
dimensions of coil within low tolerance.
• Flash memory makes possibility to upgrade or
modify software.
• Ball screw and guide way mechanism for better
performance.
• Pulleys with adjustable width for strip winding.
• Possibility to customise the software along with
interfacing of various attachments to achieve
customised winding solution.
• Wire guide, faceplate and tail stock are standard
accessories included in the machine.
OPTIONALACCESSORIES:
• Tensioner cum Spool holder for strip and wires
upto 150lbs.
• Paper roller holder for interlayer insulation
• Four pulley wire guide for average wire size
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice.
AEF-01

7. ACME
Production
Capability
Wire Size Upto(in / AWG)
Wire Pitch Control
Bobbin Diameter(in)
Speed in RPM(max.)
Dimension(WxDxH in)
AEM SERIES Suitable for motor repairing shop and hand fed coil
AEM-01
0.2 / 4
Hand Fed
40
350
20x20x40
FEATURES:
• Speed variable with foot pedal and optional speed
control knob.
• Soft start and soft stop along with auto stop on pre-set
turns with twelve pre-set per program.
• Menu driven programming along with 40x2LCD
display with 25 program storage for quick winding
setup with add, modify, copy, list, run, delete
facility.
• Variety of programmable parameters like preset
turns, spindle lock and auto start.
• A.C. vector drive for high and constant torque.
• Flash memory makes possibility to upgrade or
modify software.
• 12 inch faceplate included in the machine.
Download detailed features and Specification from
website or ask for it.
OPTIONALACCESSORIES:
• Arbors for motor coil of different ratings
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice.
AEM-01
5/3 HP AC
Electromagnetic
16 bit micro controller
220 ± 5% Vac, 3Ph., 60 Hz.
3800 W / 2500W
winding.
Technical
Specification
Spindle Motor
Brake
Controller
Supply Voltage
Power Consumption
w w w. a c m e m e c h a t r o n i c s . c o m
Mechatronics, Inc.
AEM-01

8. TOROIDAL
WINDING MACHINE
High speed winding machine is designed for layer
winding with electronic control for automated and
simplified operation.
FEATURES:
• Programmable speed control with programmable
soft start and programmable soft stop for loading
and winding.
• Menu driven programming with 99 program
storage along with 40x2 LCD display for quick
winding set-up with add, modify ,copy, list, run,
delete facility.
• Wide range of programmable parameters along
with pitch control.
• Auto selection between loading and winding cycle
with single start switch.
• Optical sensor for winding and proxy sensor for
loading.
• Programmable acceleration and declaration.
• Various type of shuttles are available to wind wide
range of core and wire size.
• Standard shuttle and standard tensioner unit are
included in the machine.
Download detailed features and specification from
website or ask for it.
OPTIONALACCESSORIES:
• Shuttle in different sizes
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice.
MT-06B Technical
w w w. a c m e m e c h a t r o n i c s . c o m
ACME
Mechatronics, Inc.
LT-04
Production
Capability
Finished ID(in)
Finished OD(in)
Finished Height(in)
Wire Size upto(in / AWG)
Speed in RPM(max.)
LT-04
0.3
2.0
0.1
0.01 / 28 to
0.003 / 40
1500
0.3
2.5
1.5
0.04 / 19 to
0.01 / 28
600
Specification
Spindle Motor
Traverse Motor
Supply Voltage
Power Consumption
Dimension (WxDxH in)
Description
0.25HP DC
0.9Deg., Stepping
110± 5%Vac, 60Hz.
275 W
20x22x22
MT-06B

9. ACME
Production
Capability
Wire Size upto(in / AWG)
Winding Width(in)
Bobbin Diameter(in)
Speed in RPM(max.)
Dimension(WxDxH in)
AEE-01
0.03 / 20
3.0
3.0
7000
12x12x11
AEE SERIES Suitable for miniature coils for proto typing, lab
AEE-02
0.02 / 24
3.0
3.0
7000
12x12x11
FEATURES:
• Programmable speed control with programmable
soft start and programmable soft stop with double
braking system to achieve 0.05 turns accuracy.
• Menu driven programming with 99 program
storage along with 40x2 LCD display for quick
winding set-up with add, modify ,copy, list, run,
delete facility.
• Wide range of programmable parameters.
• Wire guide and tensioner units are the standard
accessories included with the machine.
Download detailed features and Specification from
website or ask for it.
OPTIONALACCESSORIES:
• Graduated tensioner unit for fine wire
• Wire guide with nozzle for thin wire
*For improving performance, ACME Mechatronics, Inc.
reserves the right to make changes in specifications and
machines without prior notice.
Technical
Specification
Spindle Motor
Traverse Motor
Controller
Supply Voltage
Power Consumption
Description
0.12HP DC
0.9Deg., Stepping
16 Bit Microcontroller
110± 5%Vac, 60Hz.
150 W
applications and low production.
w w w. a c m e m e c h a t r o n i c s . c o m
Mechatronics, Inc.
AEE-01
AEE-02

10. SPECIAL PURPOSE
WINDING MACHINE
Customised winding machine with AEX control unit
for specific application
Flyer Winding Machine (Heavy)
for stator with wire upto 17 AWG and 18 poles
with auto indexing and layering
for winding length upto 24 inch long with driven tail stock
w w w. a c m e m e c h a t r o n i c s . c o m
ACME
Mechatronics, Inc.
Multi Coil Winder
upto 12 coils with AEX and AEH contol system
Six Coil Winder
with AEX mechanical and control unit
R-Core Winder
with AEX and AEH controller to wind coils for pre-inserted cores
Long Axial Winder
Miniature Armature Winding Machine
for AC and DC motors with auto indexing
Continuous Winder
on flexible strip with programmable pitch
Spiral Winding Machine
with programmable pitch for continuos
winding on fiber / wire or tube along with pay off and take-up system

11. ACCESSORIES Various optional accessories to achieve specific
winding application
w w w. a c m e m e c h a t r o n i c s . c o m
ACME
Mechatronics, Inc.
Tension-cum-Spool Holder
for large size & weight
spool with thicker
wire and strip
Heavy Payoff
for spools weight
upto 50 lbs
with 8 to 18 AWG wire
Vertical Heavy Tensioner Unit
for 15 to 20 AWG
wire with
larger spool height
Horizontal Tensioner Unit
of spacial wires for
30 to 46 AWG with
adjustable tension
Graduated Tensioner Unit
with accurate
tension for fine wires for
32 to 46 AWG
Driven Tail Stock
syncronised with spindle
to wind on flexible core with
AEX machine
Tapping Attachment
for inter layer insulation
between two coils
on same bobbins
Paper Roller Holder
for holding paper roll with
adjusting tension for width
upto 10 inch
Safety Guard
for AEX and AEH - 01
winding machine
Magnetic Tensioner
in different models for
different range of tension
Standard Tensioner Unit
with stand for different
models for 20 to 40 AWG
Heavy Wire Guide
for 14 to 20 AWG and
can be used for tension
and wire guide.
Standard Wire Guide
as a option to be
used with different models
for 20 to 40 AWG
Tail Stock
with live center for
quick loading and unloading
and for special bobbins
Ceramic Pulley, Nozzles & Pigtails
for guiding wire
Tungsten Carbide Nozzle
for guiding fine wire for special
application
Multi Tensioner Stand
for different tensioners
as per application
Shuttle
in 4 and 6 inch diameter
in different thickness

12. UAE
Egypt
Brazil
Canada
France
Australia
Mexico
Norway
Italy
Romania
England
Channel Islands Germany
Turkey
Israel Kuwait
Uganda
Nigeria
South Africa
Myanmar
Vietnam
Singapore
Korea
China
Mauritius
Colombia
Ireland
Spain
Denmark
Iraq
Japan
Bangladesh
India
Customers in more then 40 countries
ACME
Mechatronics, Inc.
11769 Westview Pkwy
San Diego, CA 92126 USA
Phone: 858 935 7688
Cell: 619 847 3010
Email: sales@acmemechatronics.com
www.acmemechatronics.com