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Technical Presentation on

BH150E
150 US short ton
Electric Rear Dump Truck
BEML’s New Dump Truck Product
About BEML New Dump Trucks Product- 150 US short ton

• In continuation of the tradition for indigenous design and development of products
BEML has taken up design and development of high end electrical dump truck
150 US short ton.

• Earlier the truck product range

was from 35 to 100 US ton with Mechanical drive &

120 US ton with electric drive.

• BH150E - Specification And Features in brief
on par with the International models and having the latest technical, safety and
comfort features

•BH150E – comparison with competitor models
About BEML New Dump Trucks Product- 150 US short ton

• The

Dumper is powered by Cummins QSK50C Engines

• The

performance, productivity and reliability of the electric drive is ensured by
sourcing the electric drive from GE.

• The most sophisticated design and analysis tools are deployed in the design of
the equipment to ensure performance, productivity and reliability of the
equipment during the design stage itself.

• Maximum care has been taken in

manufacturing and assembly to translate the
design into a working product and also meet ISO Standards

• All the safety features in line with

global models are provided in the new dump truck

Operator comfort has got maximum emphasis in the new truck design
CONCLUSION
BEML’s New BH150E AC Drive Dump truck has
resulted in launching of New Generation Haul
trucks in Indian Mining industry.
Thank You
BH150E Rear Dump Truck
Technical Specification
BH150E with AC Drive Electric Rear Dump Truck
Power Performance: High power Electronically controlled, Fuel efficient,
CUMMINS Diesel engine with AC Drive system from GE ensures smooth ride,
with continuously variable torque-speed curve delivering maximum power over
the operating speed range and also caters to consistent performance on
steep gradients.

High Productivity: High power to weight ratio ensures excellent productivity
and also ensures increased engine life. Wide body design,, higher volumetric
capacity and a low loading height ensures high productivity.

Reliability: Diesel-electric power module (AC drive system) with few wearing
parts guarantees highly reliable performance, more durability and high
availability.

Serviceability: Ease of maintenance and repair ensured for excellent
serviceability.
BH150E with AC Drive Electric Rear Dump Truck
Maneuverability: Power steering, Optimum turning circle radius , provides
for high degree of maneuverability.

Comfort: Ideally located spacious deluxe cabin with ergonomically designed
Operator & co-operator seat with tiltable telescopic steering column and control
panels along with dashboard mounted Air conditioning system provide
Operator with maximum comfort and operating ease

Safety: Truck has built-in safety features like ROPS Cabin, Emergency power
steering, Electrical dynamic retarding and all hydraulic brake system meeting
the relevant safety standards. Fire retardant hydraulic hoses meeting MSHAS
standard are used to ensure high degree of safety. Rear view camera & Blind
spot mirrors are provided to ensure excellent all round visibility.
BH150E SPECIFICATION

Right view

Left view
BH150E SPECIFICATION
BH150E SPECIFICATION
BH150E SPECIFICATION
BH150E SPECIFICATION
BH150E SPECIFICATION
BH150E SPECIFICATION

FRONT VIEW

SIDE VIEW

REAR VIEW
BH150E - Comparison with Global Models
BH150E - COMPARISON with COMPETITOR models – 150 ton class
Sl.
no.

MAKE & MODEL

CAT (BUCYRUS – earlier
TEREX ) MT3300AC

Parameter

BELAZ
75137 AC

AC Drive

HD1500-7

CAT 785D

BEML BH150E

Mechanical Drive

AC Drive

Payload -MT

136

136

144

136

136

Payload -US ST

150

150

159

150

150

2

Tyre size

33.00R51

36.00R51

33.00R51

33.00R51

33.00R51

33.00R51

36.00R51

3

Wheel Base

5.3 meter

5.3 meter

5.3 meter

5.4 meter

5.18 meter

5.47 meter

5.47 meter

4

Front TRACK

5.2 meter

5.2 meter

5.01 meter

4.85 meter

5.4 meter

GVW ( Metric ton)

248.9

251.7

244.1

250.0

248.5

240

243

FRONT AXLE

82.1

83.1

80.6

82.0

111.8

80

81

REAR AXLE

166.8

168.6

163.5

168.0

136.7

160

162

NVW ( Metric ton)

112.9

114.7

108.1

105.3

112.5

104

107

FRONT AXLE

59.4

59.9

55.0

51.2

52.8

49.5

50.3

REAR AXLE

53.5

54.8

53.1

54.1

59.7

54.5

56.7

7

Maximum Speed

64kmph

64kmph

50kmph

58kmph

55kmph

60kmph

8

Power,Kw(hp)

1398
(1875)

1398
(1875)

1193
(1623)

1109
(1509)

1082
(1450)

1398 (1875)

1398
(1875)

9

Payload /GVW

0.55

0.54

0.56

0.58

0.55

0.57

0.56

Struck(cum)

59

59

60

54

56

56

Heaped 2:1(cum)

90

90

84

78

82

82

1

5

6

BODY Volume
10

78-85
BH150E Rear Dump Truck Features Detail
SOFTWARES TOOL USED FOR DESIGN
Our Technology Division and R& D has all the best design and analysis
tools necessary to deign new products ensuring performance,
productivity and reliability

DESIGN TOOLS

ANALYSIS TOOLS

•
•
•
•
•

•
•
•
•
•
•
•
•
•

Pro/E Wildfire 5
CATIA V5
AUTODESK Inventor
SOLID WORKS
UG

Hyperworks
Ansys- Multiphysis & Workbench
MSC Nastran
Adams
Star CD
Ls Dyna
LMS Virtual Lab
Abaqus
CFD
GE DRIVE System cooling – AIR FLOW results
SAFTEY FEATURES
Anti Collision System
Emergency Steering
Blind spot mirror
Audio & Visual Alarm (with flasher) during reverse gear
3 Point Operator seat belt
Fire resistant hoses at hot zone
Fire resistant quality electric wires & sleeves
Exhaust tube coated with heat resistant paint
Battery cut-off switch
Retro Reflective reflectors on all sides
Auto Fire suppression system
CABIN DESIGN TO ENSURE FOR OPERATOR COMFORT

• AC cabin
• Electrically operated Pneumatic Suspension Seat for Driver with Height

Adjuster , Weight Adjustment, Reclining Back, Adjustable Headrest.

• Mechanical Suspension Seat provided for Co-Driver with Height

Adjuster, Weight Adjustment, Reclining Back, Adjustable Headrest

• 3- Point seat belt
• Tilt-able, telescopic steering column assembly
•Power Window.
Design ISO Standards

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Beml limited

  • 1. Technical Presentation on BH150E 150 US short ton Electric Rear Dump Truck BEML’s New Dump Truck Product
  • 2.
  • 3. About BEML New Dump Trucks Product- 150 US short ton • In continuation of the tradition for indigenous design and development of products BEML has taken up design and development of high end electrical dump truck 150 US short ton. • Earlier the truck product range was from 35 to 100 US ton with Mechanical drive & 120 US ton with electric drive. • BH150E - Specification And Features in brief on par with the International models and having the latest technical, safety and comfort features •BH150E – comparison with competitor models
  • 4. About BEML New Dump Trucks Product- 150 US short ton • The Dumper is powered by Cummins QSK50C Engines • The performance, productivity and reliability of the electric drive is ensured by sourcing the electric drive from GE. • The most sophisticated design and analysis tools are deployed in the design of the equipment to ensure performance, productivity and reliability of the equipment during the design stage itself. • Maximum care has been taken in manufacturing and assembly to translate the design into a working product and also meet ISO Standards • All the safety features in line with global models are provided in the new dump truck Operator comfort has got maximum emphasis in the new truck design
  • 5. CONCLUSION BEML’s New BH150E AC Drive Dump truck has resulted in launching of New Generation Haul trucks in Indian Mining industry.
  • 7. BH150E Rear Dump Truck Technical Specification
  • 8. BH150E with AC Drive Electric Rear Dump Truck Power Performance: High power Electronically controlled, Fuel efficient, CUMMINS Diesel engine with AC Drive system from GE ensures smooth ride, with continuously variable torque-speed curve delivering maximum power over the operating speed range and also caters to consistent performance on steep gradients. High Productivity: High power to weight ratio ensures excellent productivity and also ensures increased engine life. Wide body design,, higher volumetric capacity and a low loading height ensures high productivity. Reliability: Diesel-electric power module (AC drive system) with few wearing parts guarantees highly reliable performance, more durability and high availability. Serviceability: Ease of maintenance and repair ensured for excellent serviceability.
  • 9. BH150E with AC Drive Electric Rear Dump Truck Maneuverability: Power steering, Optimum turning circle radius , provides for high degree of maneuverability. Comfort: Ideally located spacious deluxe cabin with ergonomically designed Operator & co-operator seat with tiltable telescopic steering column and control panels along with dashboard mounted Air conditioning system provide Operator with maximum comfort and operating ease Safety: Truck has built-in safety features like ROPS Cabin, Emergency power steering, Electrical dynamic retarding and all hydraulic brake system meeting the relevant safety standards. Fire retardant hydraulic hoses meeting MSHAS standard are used to ensure high degree of safety. Rear view camera & Blind spot mirrors are provided to ensure excellent all round visibility.
  • 16.
  • 18. BH150E - Comparison with Global Models
  • 19. BH150E - COMPARISON with COMPETITOR models – 150 ton class Sl. no. MAKE & MODEL CAT (BUCYRUS – earlier TEREX ) MT3300AC Parameter BELAZ 75137 AC AC Drive HD1500-7 CAT 785D BEML BH150E Mechanical Drive AC Drive Payload -MT 136 136 144 136 136 Payload -US ST 150 150 159 150 150 2 Tyre size 33.00R51 36.00R51 33.00R51 33.00R51 33.00R51 33.00R51 36.00R51 3 Wheel Base 5.3 meter 5.3 meter 5.3 meter 5.4 meter 5.18 meter 5.47 meter 5.47 meter 4 Front TRACK 5.2 meter 5.2 meter 5.01 meter 4.85 meter 5.4 meter GVW ( Metric ton) 248.9 251.7 244.1 250.0 248.5 240 243 FRONT AXLE 82.1 83.1 80.6 82.0 111.8 80 81 REAR AXLE 166.8 168.6 163.5 168.0 136.7 160 162 NVW ( Metric ton) 112.9 114.7 108.1 105.3 112.5 104 107 FRONT AXLE 59.4 59.9 55.0 51.2 52.8 49.5 50.3 REAR AXLE 53.5 54.8 53.1 54.1 59.7 54.5 56.7 7 Maximum Speed 64kmph 64kmph 50kmph 58kmph 55kmph 60kmph 8 Power,Kw(hp) 1398 (1875) 1398 (1875) 1193 (1623) 1109 (1509) 1082 (1450) 1398 (1875) 1398 (1875) 9 Payload /GVW 0.55 0.54 0.56 0.58 0.55 0.57 0.56 Struck(cum) 59 59 60 54 56 56 Heaped 2:1(cum) 90 90 84 78 82 82 1 5 6 BODY Volume 10 78-85
  • 20. BH150E Rear Dump Truck Features Detail
  • 21. SOFTWARES TOOL USED FOR DESIGN Our Technology Division and R& D has all the best design and analysis tools necessary to deign new products ensuring performance, productivity and reliability DESIGN TOOLS ANALYSIS TOOLS • • • • • • • • • • • • • • Pro/E Wildfire 5 CATIA V5 AUTODESK Inventor SOLID WORKS UG Hyperworks Ansys- Multiphysis & Workbench MSC Nastran Adams Star CD Ls Dyna LMS Virtual Lab Abaqus CFD
  • 22. GE DRIVE System cooling – AIR FLOW results
  • 23. SAFTEY FEATURES Anti Collision System Emergency Steering Blind spot mirror Audio & Visual Alarm (with flasher) during reverse gear 3 Point Operator seat belt Fire resistant hoses at hot zone Fire resistant quality electric wires & sleeves Exhaust tube coated with heat resistant paint Battery cut-off switch Retro Reflective reflectors on all sides Auto Fire suppression system
  • 24. CABIN DESIGN TO ENSURE FOR OPERATOR COMFORT • AC cabin • Electrically operated Pneumatic Suspension Seat for Driver with Height Adjuster , Weight Adjustment, Reclining Back, Adjustable Headrest. • Mechanical Suspension Seat provided for Co-Driver with Height Adjuster, Weight Adjustment, Reclining Back, Adjustable Headrest • 3- Point seat belt • Tilt-able, telescopic steering column assembly •Power Window.

Editor's Notes

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