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Tinuvin® 5333-DW:
novel waterborne UVA/HALS blend for high performance waterborne
coatings




ECS 2013 – product presentation
March 19th, 2013

Dr. Delphine Kimpel
BASF SE, D – 67056 Ludwigshafen
Outline
 Market situation and new trends
 Novel Encapsulated Additives Technology
 Features of novel Tinuvin® 5333-DW
 Accelerated exposure results
 Summary




                                            2
Market situation and new trends


                            Reduced            Waterborne paints
                          environmental        Label-free
                             impact            Removal of VOC solubilizers
  Environment


                      Increased performance    Higher technical requirements
                        for higher perceived   Keep new look
                           end-user value      Longer time before repaint
  Performance


                                               Lower energy needs for curing
                        Reduced costs for
                                               Thinner films
                         OEM industries
                                               Eliminate repaint
   Economic
                                                                               3
Novel Encapsulation of Additives Technology


        existing                                novel form
      additives for                           of additives for
     solvent borne                              waterborne
       coatings                                  coatings




                                                                 „polymer-
                           process by                            encapsulated„
                           mini-emulsion                         colloidal particles
                           polymerization
                                                                 20 – 40 wt % actives
    H2O                                                          40 – 55 wt % solids
             additive(s)
                                              100 - 300 nm
             + monomers
                                              (D50 by DLS)
Tinuvin® 5333-DW features
Easy to formulate w/ 2 in 1 product
 Low viscosity, solvent-free aqueous UVA/HALS dispersion
  Easy to add by simple stir-in
 No cosolvents needed
  Xi/R43 label-free
 Active content 40 %,
  total solids ~55 % pH 6.0 – 9.5
  Particle size D50 < 300 nm
 Inherent long term shelf stability
  No influence on paint shelf stability




                                                            5
Minor influence on paint haze & ∆E*

Glossy topcoat based on
                                                     Haze   ∆E* (b/w)    Yi
Acronal® LR 9014

Non stabilized                                        124   Reference   5.8
0.9 % Tinuvin® 1130                                    92      0.5      6.3

2.0 % competition dispersion
                                                      307      3.4      10.8
(52 % active)

1.0 % Tinuvin® 5333-DW                                109      1.0      7.8
2.0 % Tinuvin® 5333-DW                                135      1.6      8.5
3.0 % Tinuvin® 5333-DW                                190      2.0      9.1



% LS based on delivery form on 100 % topcoat formulation
WFT = 240 g/m2
                                                                               6
Tinuvin® 5333-DW:
highest active content of the DW range

                     Active        Solid
Product                                        Type
                    content       content

Tinuvin® 99-DW       24 %          40 %        BTZ

                                               HPT
Tinuvin® 400-DW      20 %          40 %
                                            blue-shifted

                                               HPT
Tinuvin® 477-DW      20 %          40 %
                                            red-shifted

                                              HPT
Tinuvin® 479-DW      20 %          40 %
                                            advanced

Tinuvin® 123-DW      30 %          50 %        NOR

Tinuvin® 5333-DW     40 %          52 %     UVA/HALS

                                                           7
UV blocking power
% Transmittance
  100


   80


   60


   40


   20


    0                                                                       Wavelength [nm]
        290               310                 330   350   370   390   410

         25 mg/l    ~ 0.25 % active in 40 µm DFT
         50 mg/l    ~ 0.50 % active in 40 µm DFT
         100 mg/l   ~ 1.00 % active in 40 µm DFT
         150 mg/l   ~ 1.50 % active in 40 µm DFT
         500 mg/l   ~ 2.00 % active in 40 µm DFT

                                                                                              8
Applications
Superior technical properties of Tinuvin® 5333-DW vs. classical BTZ and alternative
UVA technologies for WB systems allow multiple potential applications:
 Wood coatings (clear and light pigmented coatings for natural and stained wood,
  indoor furniture and flooring, joinery and many exterior wood finishing applications)
 General industrial paints (i.e. WB 2K-PUR clear coats)
 Plastic coatings (PC and PMMA sheets, panels, plates, foils, liners, tarpaulins…)
 OPV (graphic arts, printed goods, decals, signs…)
 Coatings for glass (architectural glazing, packaging materials)
 Architectural coatings (roofing, flooring, walls…)




                                                                                          9
Test results - joinery
 Main industry:
  joinery (decking)
 1K WB acrylic dispersion:
  Acronal® LR 9014
 Accelerated weathering test:
  Q-UV (EN 927-6):
   Colour deviation (∆E*)
   60 ° gloss retention
  Xe-WOM (DIN 4892-2):
   UVA retention




                                 10
Formulations & application
Glossy topcoat based on Acronal® LR 9014

 Primer:
 1 x 80     g/m2 (wet), brush application, 11.00 % s.c. (th.)
 1/3        topcoat + 2/3 DI-water


 Topcoat:
 2 x 150    g/m2 (wet), brush application, 33.10 % s.c. (th.)
 18.90      DI-water
 0.10       AMP 90
 0.10       Byk® 346
 0.30       Tego® Foamex 8100
 2.20       Propylenglycol
 2.20       Solvenon® DPM
 73.50      Acronal® LR 9014
 0.70       CoapurTM XS 71
 0.70       Collacral® PU 10 W
 1.30       DI-water
                                                                11
Q-UV exposure (EN 927-6) – ∆E*
Acronal® LR 9014 based glossy topcoat on pine
DFT ~ 200 µm, % LS delivery form on 100 % formulation
              240 h        960 h        2160 h    3400 h    4000 h    4500 h


control                                                                         cracks
                      30           29

0.9 %
Tinuvin®
1130                  11       22            28        42        40

0.9 %
Tinuvin®
5151                  12       34            38        44        36        38

2.0 %
competition
dispersion            14       28            46        48        48        51

3.0 %
Tinuvin®
5333-DW               8            19        33        35        35        42
                                                                                 no cracks
                                                                                             12
Q-UV exposure (EN 927-6) – 60 ° gloss
Acronal® LR 9014 based glossy topcoat on pine
DFT ~ 200 µm, % LS delivery form on 100 % formulation
              240 h        960 h        2160 h    3400 h    4000 h    4500 h


control                                                                         cracks
                      78           70

0.9 %
Tinuvin®
1130                  72       74            76        68        76

0.9 %
Tinuvin®
5151                  53       34            26        38        37        39

2.0 %
competition
dispersion            58       57            57        54        47        47

3.0 %
Tinuvin®
5333-DW               77           60        64        74        64        77
                                                                                 no cracks
                                                                                             13
Q-UV exposure (EN 927-6) – ∆E*
2.00 % lignin stabilizer in primer (except control)
Acronal® LR 9014 based glossy topcoat on pine
DFT ~ 200 µm, % LS delivery form on 100 % formulation
           240 h        960 h        2160 h       3400 h    4000 h    5000 h      6000 h


control                                                                         cracks
                   30           28

0.9 %
Tinuvin®
1130               4        10            19           28        30

0.9 %
Tinuvin®
5151               3            5         20           36        38

3.0 %
Tinuvin®
5333-DW             4           4             8        22        26        35            43
                                                                                              no cracks




                                                                                                          14
Q-UV exposure (EN 927-6) – 60 ° gloss
2.00 % lignin stabilizer in primer (except control)
Acronal® LR 9014 based glossy topcoat on pine
DFT ~ 200 µm, % LS delivery form on 100 % formulation
           240 h        960 h        2160 h    3400 h    4000 h    5000 h      6000 h


control                                                                      cracks
                   78           70

0.9 %
Tinuvin®
1130               83       67            70        75        75

0.9 %
Tinuvin®
5151               44       34            34        39        38

3.0 %
Tinuvin®
5333-DW            67       68            68        76        66        72            71
                                                                                           no cracks




                                                                                                       15
Xe-WOM (DIN 4892-2) - Photopermanence
Acronal® LR 9014 based glossy topcoat on pine
DFT ~ 30 µm, % LS delivery form on 100 % formulation

                    100



                     80
                                                                                      0.9 % Tinuvin® 1130

                                                                                      1.0 % Tinuvin® 5333-DW
UVA retention [%]




                     60                                                               2.0 % Tinuvin® 5333-DW

                                                                                      3.0 % Tinuvin® 5333-DW

                                                                                      2.0 % competition dispersion
                     40



                     20



                      0
                          0   500   1000      1500      2000     2500   3000   3500


                                           Xe-WOM exposure [h]
                                                                                                                     16
Summary
 Superior performance under Q-UV conditions:
  higher colour retention combined with high gloss retention
 Superior photopermanence vs. classical BTZ
 Broader compatibility (no exudation)
 No labelling
 No co-solvent needed
 Improved performance when combined to lignin stabilizer
  (on light woods only)




  TINUVIN® 5333-DW: right product for
  high performance waterborne transparent coatings

                                                               17
Acknowledgments
Research                  Pilot                      Production
Frank Pirrung             Volker Herz                Andy Avison
Clemens Auschra           Werner Heinisch            Andy Petherick
Jens-Uwe Voigt            Norman Franke              James Hudston
Miriam Langendörfer       Markus Zitt
                                                     Commercial Mktg
Sonja Gabriel             Rolf Kugler
                                                     Bernd Brandl
Andreas Gernandt          Jacques Simonin
                          Gerard Eichlisberger       Technical Mktg
Development
                          Walter Tschanen            Dietmar Proske
Wolfgang Peter
                                                     Thomas Baumgartner
Thorsten Hönerbach        Product Management
                                                     Daniel Rogez
                          André Chaperon
PS&R
                          Rosanna Telesca
Thomas Vogel



                      THANK YOU FOR YOUR ATTENTION

                                                                          18

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Novel waterborne UVA/HALS blend for high performance waterborne coatings

  • 1. Tinuvin® 5333-DW: novel waterborne UVA/HALS blend for high performance waterborne coatings ECS 2013 – product presentation March 19th, 2013 Dr. Delphine Kimpel BASF SE, D – 67056 Ludwigshafen
  • 2. Outline  Market situation and new trends  Novel Encapsulated Additives Technology  Features of novel Tinuvin® 5333-DW  Accelerated exposure results  Summary 2
  • 3. Market situation and new trends Reduced Waterborne paints environmental Label-free impact Removal of VOC solubilizers Environment Increased performance Higher technical requirements for higher perceived Keep new look end-user value Longer time before repaint Performance Lower energy needs for curing Reduced costs for Thinner films OEM industries Eliminate repaint Economic 3
  • 4. Novel Encapsulation of Additives Technology existing novel form additives for of additives for solvent borne waterborne coatings coatings „polymer- process by encapsulated„ mini-emulsion colloidal particles polymerization 20 – 40 wt % actives H2O 40 – 55 wt % solids additive(s) 100 - 300 nm + monomers (D50 by DLS)
  • 5. Tinuvin® 5333-DW features Easy to formulate w/ 2 in 1 product  Low viscosity, solvent-free aqueous UVA/HALS dispersion Easy to add by simple stir-in  No cosolvents needed Xi/R43 label-free  Active content 40 %, total solids ~55 % pH 6.0 – 9.5 Particle size D50 < 300 nm  Inherent long term shelf stability No influence on paint shelf stability 5
  • 6. Minor influence on paint haze & ∆E* Glossy topcoat based on Haze ∆E* (b/w) Yi Acronal® LR 9014 Non stabilized 124 Reference 5.8 0.9 % Tinuvin® 1130 92 0.5 6.3 2.0 % competition dispersion 307 3.4 10.8 (52 % active) 1.0 % Tinuvin® 5333-DW 109 1.0 7.8 2.0 % Tinuvin® 5333-DW 135 1.6 8.5 3.0 % Tinuvin® 5333-DW 190 2.0 9.1 % LS based on delivery form on 100 % topcoat formulation WFT = 240 g/m2 6
  • 7. Tinuvin® 5333-DW: highest active content of the DW range Active Solid Product Type content content Tinuvin® 99-DW 24 % 40 % BTZ HPT Tinuvin® 400-DW 20 % 40 % blue-shifted HPT Tinuvin® 477-DW 20 % 40 % red-shifted HPT Tinuvin® 479-DW 20 % 40 % advanced Tinuvin® 123-DW 30 % 50 % NOR Tinuvin® 5333-DW 40 % 52 % UVA/HALS 7
  • 8. UV blocking power % Transmittance 100 80 60 40 20 0 Wavelength [nm] 290 310 330 350 370 390 410 25 mg/l ~ 0.25 % active in 40 µm DFT 50 mg/l ~ 0.50 % active in 40 µm DFT 100 mg/l ~ 1.00 % active in 40 µm DFT 150 mg/l ~ 1.50 % active in 40 µm DFT 500 mg/l ~ 2.00 % active in 40 µm DFT 8
  • 9. Applications Superior technical properties of Tinuvin® 5333-DW vs. classical BTZ and alternative UVA technologies for WB systems allow multiple potential applications:  Wood coatings (clear and light pigmented coatings for natural and stained wood, indoor furniture and flooring, joinery and many exterior wood finishing applications)  General industrial paints (i.e. WB 2K-PUR clear coats)  Plastic coatings (PC and PMMA sheets, panels, plates, foils, liners, tarpaulins…)  OPV (graphic arts, printed goods, decals, signs…)  Coatings for glass (architectural glazing, packaging materials)  Architectural coatings (roofing, flooring, walls…) 9
  • 10. Test results - joinery  Main industry: joinery (decking)  1K WB acrylic dispersion: Acronal® LR 9014  Accelerated weathering test: Q-UV (EN 927-6):  Colour deviation (∆E*)  60 ° gloss retention Xe-WOM (DIN 4892-2):  UVA retention 10
  • 11. Formulations & application Glossy topcoat based on Acronal® LR 9014 Primer: 1 x 80 g/m2 (wet), brush application, 11.00 % s.c. (th.) 1/3 topcoat + 2/3 DI-water Topcoat: 2 x 150 g/m2 (wet), brush application, 33.10 % s.c. (th.) 18.90 DI-water 0.10 AMP 90 0.10 Byk® 346 0.30 Tego® Foamex 8100 2.20 Propylenglycol 2.20 Solvenon® DPM 73.50 Acronal® LR 9014 0.70 CoapurTM XS 71 0.70 Collacral® PU 10 W 1.30 DI-water 11
  • 12. Q-UV exposure (EN 927-6) – ∆E* Acronal® LR 9014 based glossy topcoat on pine DFT ~ 200 µm, % LS delivery form on 100 % formulation 240 h 960 h 2160 h 3400 h 4000 h 4500 h control cracks 30 29 0.9 % Tinuvin® 1130 11 22 28 42 40 0.9 % Tinuvin® 5151 12 34 38 44 36 38 2.0 % competition dispersion 14 28 46 48 48 51 3.0 % Tinuvin® 5333-DW 8 19 33 35 35 42 no cracks 12
  • 13. Q-UV exposure (EN 927-6) – 60 ° gloss Acronal® LR 9014 based glossy topcoat on pine DFT ~ 200 µm, % LS delivery form on 100 % formulation 240 h 960 h 2160 h 3400 h 4000 h 4500 h control cracks 78 70 0.9 % Tinuvin® 1130 72 74 76 68 76 0.9 % Tinuvin® 5151 53 34 26 38 37 39 2.0 % competition dispersion 58 57 57 54 47 47 3.0 % Tinuvin® 5333-DW 77 60 64 74 64 77 no cracks 13
  • 14. Q-UV exposure (EN 927-6) – ∆E* 2.00 % lignin stabilizer in primer (except control) Acronal® LR 9014 based glossy topcoat on pine DFT ~ 200 µm, % LS delivery form on 100 % formulation 240 h 960 h 2160 h 3400 h 4000 h 5000 h 6000 h control cracks 30 28 0.9 % Tinuvin® 1130 4 10 19 28 30 0.9 % Tinuvin® 5151 3 5 20 36 38 3.0 % Tinuvin® 5333-DW 4 4 8 22 26 35 43 no cracks 14
  • 15. Q-UV exposure (EN 927-6) – 60 ° gloss 2.00 % lignin stabilizer in primer (except control) Acronal® LR 9014 based glossy topcoat on pine DFT ~ 200 µm, % LS delivery form on 100 % formulation 240 h 960 h 2160 h 3400 h 4000 h 5000 h 6000 h control cracks 78 70 0.9 % Tinuvin® 1130 83 67 70 75 75 0.9 % Tinuvin® 5151 44 34 34 39 38 3.0 % Tinuvin® 5333-DW 67 68 68 76 66 72 71 no cracks 15
  • 16. Xe-WOM (DIN 4892-2) - Photopermanence Acronal® LR 9014 based glossy topcoat on pine DFT ~ 30 µm, % LS delivery form on 100 % formulation 100 80 0.9 % Tinuvin® 1130 1.0 % Tinuvin® 5333-DW UVA retention [%] 60 2.0 % Tinuvin® 5333-DW 3.0 % Tinuvin® 5333-DW 2.0 % competition dispersion 40 20 0 0 500 1000 1500 2000 2500 3000 3500 Xe-WOM exposure [h] 16
  • 17. Summary  Superior performance under Q-UV conditions: higher colour retention combined with high gloss retention  Superior photopermanence vs. classical BTZ  Broader compatibility (no exudation)  No labelling  No co-solvent needed  Improved performance when combined to lignin stabilizer (on light woods only) TINUVIN® 5333-DW: right product for high performance waterborne transparent coatings 17
  • 18. Acknowledgments Research Pilot Production Frank Pirrung Volker Herz Andy Avison Clemens Auschra Werner Heinisch Andy Petherick Jens-Uwe Voigt Norman Franke James Hudston Miriam Langendörfer Markus Zitt Commercial Mktg Sonja Gabriel Rolf Kugler Bernd Brandl Andreas Gernandt Jacques Simonin Gerard Eichlisberger Technical Mktg Development Walter Tschanen Dietmar Proske Wolfgang Peter Thomas Baumgartner Thorsten Hönerbach Product Management Daniel Rogez André Chaperon PS&R Rosanna Telesca Thomas Vogel THANK YOU FOR YOUR ATTENTION 18