The objectives of the case study were to improve a commercial pita formulation with BakeSmart Powder to extend shelf life, improve sensory characteristics over time, decrease bake loss to increase yields, and remain cost neutral. The study tested adding 0.85-1.0% BakeSmart Powder and a custom enzyme package to a pita formulation with 25-35% less fiber. Sensory analysis over 8 days found the BakeSmart formulation retained more moisture during baking and storage, improving sensory characteristics like moistness and flavor quality throughout an extended 8-day shelf life compared to 4 days for the control.
SGE-7181 a complete emulsifier system for biscuits and breads.
Quality enhancement, cost reduction, inventory reduction, fat reduction, 1 complete system.
SGE-7181 a complete emulsifier system for biscuits and breads.
Quality enhancement, cost reduction, inventory reduction, fat reduction, 1 complete system.
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In Asia Pacific, about 25% of the bakery launches are from Japan making them as the most active market in coming up of new products. Majority of Japan’s bakery launches are unique and are far advanced in innovation. Therefore, they will set the trends in Southeast Asia’s bakery scene.
Hygienic practices for food safety webinarjoseph kusi
processing soya beans into milk and tofu.test cases in uganda benin, ghana.emphasis on best hygienic practices.and looking for ways to extend shelf life of soya milk and tofu
Three real-life examples showing how leading manufacturers are putting SPC to work in their food, beverage, and CPG plants to improve productivity, quality, yield, and profitability.
• Worked on the Instant Food (Dahi-Chiwda Mix).
• Flattened Rice is treated with the blanching process, Deep-Freezing, and toasting and Drying process.
• In the result of these processes, the flattened rice has become crispy or good in texture after that sensory and nutritional analysis of the final product was performed.
New Product Development Project - Meal kitChau Pham
This project is to create a new food product for:
1) the trend towards healthy alternatives and satisfying dietary requirements
2) The trend of consumers demanding convenience and time-saving meal alternatives to help them balance their busier lifestyles
Star Agro Marine exports Ltd started production from a purpose built site in Nellore, India in 2005. In 2008 we successfully achieved BRC, SEDEX and Best Aquaculture Practices. The company also has a strong policy towards its ethical and social responsibilities. We have an on-going programme within the local community and remain committed to support such issues.
Solutions for frozen dough applicationsBob Schumann
Dr. Jayne Bock discusses the challenges of producing frozen dough products and introduces analytical solutions that can help improve product consistency and reduce waste.
"What is Baker’s Percent? How do I pick the right dough conditioner? What roles do eggs play in baking formulas?" Grasping the basics of baking ingredients & formulas is the first step of becoming a master baker. Here are a few key ones.
With new menu labeling rules comes many questions. Some of them are going to come from the media. Some of them are going to come from your customers. Will you be ready with answers? Chief Scientific Officer, Gillian Folkes Dagan, PhD and menu nutritional labeling expert Yuly Virviescas look at all the questions your guests and the media will have and how you can be ready to answer them.
1. CASE STUDY OBJECTIVES
• To improve a commercial pita formulation with BakeSmart® Powder
• Extend shelf life, improve sensory characteristics over the extended shelf life, decrease bake loss -- Increase yields,
and remain cost neutral
CASE STUDY: PITA BREAD
Advanced Ingredients, LLC
8421 Wayzata Blvd Suite 225
Golden Valley, MN 55426
P 888.238.4647
F 763.201.5820
info@advancedingredients.com
BakeSmart®
10.0%
0
0
11.5%
3
15
13.0%
6
30
10.5%
1
5
12.0%
4
20
13.5%
7
35
11.0%
2
10
12.5%
5
25
14.0%
14.14%
11.30%
8
40
Average Bake Loss
Sensory Analysis: Appearance
Sensory Analysis: Overall Score (Out of 40)
0.50% 0.65%0.60%0.55%
0.630%
0.54%
Moisture Loss Over 8 Days
5.4
20.4
Day 4
Day 4
5.4
16.7
Day 8
Day 8
3.3
16.5
Day 6
Day 6
8.5
30.6
Day 4
Day 4
4.9
26.2
Day 6
Day 6
4.5
24.9
Day 8
0 3 61 4 72 5 8
Sensory Analysis: Flavor Quality
5.2Day 4
4.6Day 8
4.6Day 6
6.2Day 4
5.7Day 6
6.3Day 8
0 3 61 4 72 5 8
Sensory Analysis: Off Flavors
6.8Day 4
5.1Day 8
6.5Day 6
7.4Day 4
6.5Day 6
6.2Day 8
Day 8
0 3 61 4 72 5 8 9
Sensory Analysis: Moistness
3Day 4
1.6Day 8
2.1Day 6
8.5Day 4
9.1Day 6
7.9Day 8
Control BakeSmart®Powder
2. FORMULATION
• Lower Amount of Fiber
• By anywhere from 25% - 35%
• Add BakeSmart Powder
• As addition to the batch (0.85% - 1.0%)
• Optimize Dough Conditioner
• Custom enzyme package synergistic with the humectant
• Improves eating quality and shelf life of the pita
SENSORY ANALYSIS
• Tested Pitas after day 4, 6, and 8
• 15 person panel; blind study
• Looked at freshness, flavor, moistness, appearance, and overall quality
• 0-10 scale; 0 being the least desirable
CONCLUSION
• BakeSmart® Powder and the custom enzyme package work together to make a superior pita bread
• While baking, more moisture is retained in the pita, increasing yields, which translates to additional savings
• Less moisture leaves the pita while in storage, which helps to improve moutfeel and overall quality of the pita
• Sensory characteristics are improved across the board
• Increased shelf life from 4 days to 8 days and maintained pita bread charactersitics throughout the 8 day shelf life
Testing conducted in conjunction with the
Department of Food Sciences at the University
of Minnesota