18. Petrol Engine Overhaul
18
Crank shft tl ueksu
tkacsfuka .,jd.;a Crank shaft tfla Main journal yd Big end
journal úYalïNh uek.;a hq;=h¡ tu.ska fldmuk f.ù weoaoehs
n,d thg ms,shï fhosh yelsh¡ fuu ñkqï lrkqfha Micrometer
tllska fyda Venire caliper tllsks¡ ñkqï lghq;= lsßug fmr
ieuúgu Micrometer tfla uQ,dxl fodaI iod.; hq;=h¡
Mitsubishi Lancer 4G13 Petrol Engine tfla ksIamdos; Main
journal yd Big end journal úYalïNh¡
Main Journal Big End Journal
S.T.D S.T.D
48mm 42mm
0.25us 0.25us
0.50us 0.50us
0.75us 0.75us
19. Petrol Engine Overhaul
19
Mitsubishi Lancer 4G13 Petrol Engine
Inspection
Main
journal 1 2 3 4 5
A B A B A B A B A B
AA 47.98
mm
47.99
mm
47.98
mm
47.99
mm
47.99
mm
47.99
mm
47.99
mm
47.97
mm
47.99
mm
47.98
mm
BB 47.97
mm
47.98
mm
47.98
mm
47.98
mm
48
mm
48
mm
47.98
mm
47.98
mm
47.98
mm
47.98
mm
Big end
journal 1 2 3 4
A B A B A B A B
AA 41.98
mm
41.98
mm
47.98
mm
41.99
mm
41.98
mm
41.98
mm
41.98
mm
41.98
mm
BB 41.98
mm
41.98
mm
41.98
mm
47.97
mm
41.99
mm
41.98
mm
42
mm
41.99
mm
20. Petrol Engine Overhaul
20
Connecting Rod mßlaIdj
tkacsfuka .,jd.;a ish¨u Connecting rod mßlaId l< hq;=h¡
fu ioyd Connecting rod test gauge kï WmlrKh nú;d lrhs¡
msiagkfhka .,jd.;a Connecting rod j,g kej; Gudgeon
pin tl mukla Piston pin setting tool wdodrfhka kej; we;=,a lr.;
hq;=h¡ bkamiqj Connecting rod tl test gauge tl u; iúlr V
Gide tl t u; ;nd Measuring plate tl yd Test pin w;rg peeler
gauge tl we;=,a lr weoùï (Bend) yd weUßï(Twist) uek.; yel¡
ksIamdolh fuu weUßï (Twist) iy weoúï (Bend) j, Wmßu w.hla
oS we; t Wmßuhg jvd jeäkï w¨;a Connecting rod tkacsu ioyd
fhdod.; hq;=h¡
28. Petrol Engine Overhaul
28
Valve yd Spring mßlaId lsßu
Valve spring wd;;sh mßlaId lsßu ioyd úfYaYs; WmlrKhla
jq Valve spring tester tl fhdod.ks¡ fuuTester tl u; spring tl
;nd yev,h ksIamdolh os we;s nrg my,g weosfïka yelsf,k spring
tfla Wi me;af;a we;s ñkqï máh u.ska lshjd .; hq;=h¡ bkamiq
ksIamdos;h oS we;s w.hka iu. tjd iiod ne,sh hq;=h¡
Valve spring height
Standard valve 44.6mm
Limit 43.6mm
Valve spring square less
Standard valve 2 ˚ or less
Limit 4 ˚
Valve spring height with 24.2kg load
Standard valve 37.3mm
34. Petrol Engine Overhaul
34
bkamiq kej; Cap .,jd Plastic gauge lene,a, uek Oil
clearance tl ,nd f.k mßlaIdlr n,d kej; weK oud fmr fiau
wjia:d ;=klos l;sr yevhg 500-550kgcm Wmßuhlg ;o lr
o.rlfoa me;sjdishd (End play) tl mßlaIdlr ne,sh hq;=h¡
Main bearing clearance - 0.02-0.07mm
Limit - 0.15mm
Crank shaft end play standard valve - 0.05-0.18mm
Limit - 0.25mm
Checking end play
35. Petrol Engine Overhaul
35
msiagka iy msiagka j,¨ fhosu
fmr wjia:dfj oS msiagka fndarh w¨;ajeähd lr m%udKhg
msiagka iy msiagka Rings f;dard.; hq;=h¡ bkamiq msiagkhg
Connecting rod tl Piston pin setting tool wdOdrfh kiúlr.;
hq;=h¡ Connecting rod tl iúlsßfuos msiagkfha osYdj ms,sno
ie,ls,su;a úh hq;=h¡
msiagkhg Rings oeñug fmr msiagkh yd Rings me;s jdish
ne,sh hq;=h¡ fuh mßlaIdlßug Feeler gauge tl fhdod.ks¡
Side Clearance
No. 1 Ring 0.03 - 0.07mm
No. 2 Ring 0.02 - 0.06mm
Limit 0.01mm
Cheking ring side clearance
36. Petrol Engine Overhaul
36
msiagkfhka .,dj.;a Ring f.k tjdfha End gap mßlaIdlr
ne,sh hq;=h¡ t ioyd Ring tlla f.k msiagka is,skavrhg oud
msiagkfhka Ring tl we;=,a lr.; hq;=h¡ bka miq msiagkh bj;g
f.k Ring tfl fl,jrj,a fol w;rg Feeler gauge tl oud End
gap uek.; yel¡ fuu uek.eksu is,skavrfha ia:dk ;=klska isÿlrhs
¡
End gap standard value
No 1 Ring 0.20 - 0.40mm
No 2 Ring 0.20 - 0.35mm
Oil Ring 0.20 - 70mm
Limit
No 1 Ring 0.8mm
No 2 Ring 0.8mm
Oil Ring 0.1mm
bkamiqj msiagkh (msiagka Ring fkdue;sj) is,skavrh ;=,g oud
msiagkh yd is,skavth w;r we;s jdish uene,sh hq;=h¡ th 0.02mm –
0.04mm w;r w.hl úhhq;=h¡
37. Petrol Engine Overhaul
37
miqj tla tla msiagkhg iïmsvk j,¨ iy f;,a j,¨ Piston
ring expander tlla wdOdrfhka oud.; hq;=h¡ msiagkhg Rings
oeñfuos Ring tfla Wv me;a; ksiswdldrj n,d fhosh hq;=h¡ m,uq
Ring iy fojk Ring ksiswdldrj n,d fhosh hq;=fõ¡ m,uq Ring tfla
Ring gap tlg 180° úroaOj fojk Ring gap tl ;sìh hq;=h¡
Piston ring end gap position
38. Petrol Engine Overhaul
38
msiagka is,skavrhg we;=,alsßu
ish¨u msiagka j,g Connecting rod yd Ring iúlr.; hq;=h¡
bkamiq msiagka is,skavrhg we;=,al< yel¡ t ioyd msiagkfhka uola
is,akavrhg we;,alr (m,uq Ring tl wdikakhg muk) Piston ring
band kï úfYaI WmlrKh fhdodf.k Piston ring ;ofldg yl=¨jd
msiagkh is,skavrh ;=,g we;=,afldg.; hq;=h¡ ,S ñglska ;Ügq lsßu
u.ska msiagkh we;=,a lsßu myiq lr.;yel¡ bkamiq kshñ; Big end
bearings oud weK ;ofldg.; hq;=h(Tightening torque 3.2 -
3.5kgm)¡ bkamiq o.rlo lrljd ne,sh hq;=h¡ fufi ish¨ msiagka
we;=fldg.; hq;hs¡ msiagkhla oud o.rlo lrljd ;o .;shlska
f;drj msiagkh ls%hd lrkjdo ne,sh hq;=h¡
fuysos msiagkfha B;,h ;sfnk osYdj tkacsfï bosß mig;a¡
Piston ring gap fol tlsfklg iudka;rj úreoaO osYdjg;a Thrust
side j,g fkdoeñug;a j. n,d.; hq;=h¡
39. Petrol Engine Overhaul
39
tkacska nfoys wfkl=;a fldgia iúlsßu
tkacsu .,jd w¨;ajeähdfõka miqj tkacsu iúlsßfïos w¨;a Oil
seal fhdod Front case, Rear oil seal case, Oil strainer iúfldg Oil
pan tlo iúlrkq ,enhs¡ tfukau Water pump, Rear plate bell
housing cover iúlr Fly wheel tlo mßlaIdlr n,d iúlr wek oud
kshñ; torque tlg ;ol, hq;=h¡
Fly wheel run out limit 0.13mm
Tightening torque 13 - 14Kgm
Checking fly whell
41. Petrol Engine Overhaul
41
Cam shaft iúlsßu
msßlaIdlr n,d Cam shaft tl iúlr hq;=fõ¡ Cam shaft
iúlr Thrust case tlo weK ksisf,I ;o lr Cam shaft tfla End
play mßlaaIdlr ne,sh hq;=h¡ tu End play jvd jeäkï Thrust case
tl w¨f;ka oeñug isÿfõ¡ tfia mßlaIdlr n,d leï okav is,skavr
ysig we;=,afldg Flange bolt iy Rear cover iúlrkq ,nhs¡
End play
Standard value : 0.05 - 0.20mm
Limit : 0.4mm
42. Petrol Engine Overhaul
42
Rocker arm iúlsßu yd Oil seal fhoSu
Cam shaft iúlssßfuka wk;=rej Rocker arm tl,i .,jd
msßisÿfldg fldgia mßlaIdlr n,d iúl, hq;=h¡ fuys 1-3, 2-4
hkqfjka Rocer finger j, wxl fhdod we;s w;r tliudk yev we;sj
msysgd we;s Rocer finger s tu wxl u.ska yÿkd.; yel¡ óg wu;rj
Rocer arm assembly fol fjka fjka jYfhka Inlet valve yd
Exhaust valve side f,i fhdod weK kshñ; w.hg ;ol, hq;=h¡
Rocer arm isúlsßfuka wk;=rej Cam shaft tfla bosß
fl,jrg Oil seal tl iúlsßu isÿl, hq;=h¡ miqj Cam shaft tflao
weK ;olr.; hq;=h¡ óg wu;rj Crank shaft sporocket tlo oeñh
hq;=h¡ wk;=rej jE,aj iïmQ¾kfhka nqre,afldg jE,aj uq¾:kh ;nd
Timing belt iy Teìioner iúlsßu l,hq;=h¡
45. Petrol Engine Overhaul
45
Adjusting Valve Clearance
Valve clearance ;eìu ioyd Crank shaft tl ol=Kg
lrljñka m,uq is,skavrh ;=, n,myr wdrïN jkfia .eksug
y;rjk is,skavrh Over lap l< hq;=h¡ fuu wjia:dfõ Cam shaft
sprocket i,l=K yd Cylinder head i,l=K iumd; jkq,efí¡
fuu m,uq wjia:dfõ jE,aj mr;rhka iSreudr l< yelafla my;
oelafjk jE,ajhkah
fojk wjia:dfõ y;rjk is,skavrh n,myr wdrïN jkfia
.eksug Crank shaft tl ol=Kg jghla lrljñk m,uq is,skavrh
Over lap l< hq;=h fuu fojk wjia:dfjysos my; oelafjk
jE,ajhkaf. jE,aj mr;rhka iSreudr l< yelsh¡
Valve clearance
Standard value cold endine
Intake 0.07mm
Exhaust 0.17mm
Standard value on hot engine
Intake 0.15mm
Exhaust 0.25mm
Adjusting valve clearance
1 2 3 4
I E I E I E I E
1st X X X X
2nd X X X X