2. ASSESSMENT CRITERIA
MENEGATTI
ASSESSMENT CONDITIONS
All assessments carried out on this production line are to adhere to the
following assessment conditions. This will ensure that tools, equipment, and
personnel are in place and organised prior to any formal assessment session
taking place.
• Related machine components must be fully operational
• Candidate must have access to all relevant tools for the task
• All tools must be fully operational and available
• Dumping sites / bins must be available with enough room to accept waste
during assessment.
• Candidate must not refer to work instruction manual
• Candidate may refer to documentation specifically relating to machine
settings.
• Performs task unassisted.
• May receive assistance on tasks that require multiple participants.
• Only two attempts at this task are permitted. Trainee may apply to be
reassessed at a later time after consultation with the assessor and trainer.
• Assessment may occur during or after normal working hours
• Area must be clear of unnecessary factory personnel
• Questions too, and responses from the trainee may be either aural or written.
2
3. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Start, stop and reset machine • Identify all relevant machine sections and
components.
• Starts, stops, and resets machine in accordance
with work instructions to ensure efficient
operation of machine.
• Explains the purpose of and reasons for use of
normal and emergency stop devices
• Removes isolation devices where applicable in
accordance with lockout tagout procedures
• Demonstrate all applicable health & safety
procedures
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Isolation points
• Machine guarding
Operational knowledge of the following components
• Isolation switch
• Start and reset buttons
• Normal stop devices
• Alarm reset button
• Emergency stop devices
• Guard doors
Health & safety Issues
• Lockout tagout procedures
• Working safely with other team members
Quality standards
• General box standards
3
4. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust accumulator box width • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to correct
positioning of the side panels.
• Detail the effect of directional adjustments on
product quality
• Adjust the accumulator box width in accordance
with work instructions to ensure efficient
operation of machine and adherence to quality
standards.
• Makes only small adjustments at any one time
when appropriate.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Box accumulator
Operational knowledge of the following components
• Side panel adjusting devices
• Start / stop controls
Health & safety Issues
• Lockout tagout procedures where applicable
Quality standards
• Efficiency rates for machine
4
5. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust accumulator box pusher
IN/OUT
• Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to correct
positioning of the accumulator box pusher in the
machine cycle.
• Detail the effect of directional adjustments on
product quality
• Uses correct tools for the task
• Adjust the position of the pusher in accordance
with work instructions to ensure efficient
operation of machine.
• Describe the effect of incorrect setting on
machine operation and product quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Accumulator box
Operational knowledge of the following components
• Accumulator pusher
• Securing devices
• Start / stop controls
• Isolation points and devices
Health & safety Issues
• Lockout tagout procedures
Quality standards
• General box quality
5
6. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust accumulator box – top plate • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to correct
positioning of the accumulator box top platein the
machine cycle.
• Detail the effect of directional adjustments on
product quality
• Uses correct tools for the task
• Adjust the position of the top plate in accordance
with work instructions to ensure efficient
operation of machine.
• Describe the effect of incorrect setting on
machine operation and product quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Accumulator box
Operational knowledge of the following components
• Accumulator box top plate
• Securing devices
• Start / stop controls
• Isolation points and devices
Health & safety Issues
• Lockout tagout procedures
Quality standards
• General box quality
6
7. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust accumulator box back plate –
top and bottom
• Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to correct
positioning of the accumulator box back plates in
the machine cycle.
• Detail the effect of directional adjustments on
product quality
• Uses correct tools for the task
• Adjust and align back plates in accordance with
work instructions to ensure efficient operation of
machine.
• Describe the effect of incorrect setting on
machine operation and product quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Accumulator box
Operational knowledge of the following components
• Accumulator box back plates
• Securing devices
• Start / stop controls
• Isolation points and devices
Health & safety Issues
• Lockout tagout procedures
Quality standards
• General box quality
7
8. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust accumulator box top plate • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to correct
positioning of the accumulator box top plate in
the machine cycle.
• Detail the effect of directional adjustments on
product quality
• Uses correct tools for the task
• Adjust and align top plate in accordance with
work instructions to ensure efficient operation of
machine.
• Describe the effect of incorrect setting on
machine operation and product quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Accumulator box
Operational knowledge of the following components
• Accumulator box top plate
• Securing devices
• Start / stop controls
• Isolation points and devices
Health & safety Issues
• Lockout tagout procedures
Quality standards
• General box quality
8
9. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust discharge belts – width and
height
• Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to correct
positioning of the top plate in the machine cycle.
• Detail the effect of directional adjustments on
product quality
• Ensures machine is running at slow running
speed.
• Adjust the height and width of the discharge belts
on both sides in accordance with work
instructions to ensure efficient operation of
machine.
• Performs only small adjustments at any one time
when appropriate.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Discharge belts
Operational knowledge of the following components
• Adjusting devices
• Start / stop controls
• Discharge belt top rails
• Stick tape dispenser
Health & safety Issues
• Machine guarding
• Working safely with other team members
Quality standards
• Machine cycle
9
10. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust discharge belt top rails • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Details the quality standard relating to minimum
distance between the top rails and the cartons
• Detail the effect of directional adjustments on
product quality
• Adjust the position of the top rails on both sides
of the discharge belt unit in accordance with work
instructions to ensure efficient operation of
machine.
• Describe the effect of incorrect setting on
machine operation and product quality
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Discharge belt unit
• Main control panel
• Machine guarding
Operational knowledge of the following components
• Top rails height adjusting devices
• Start / stop controls
Health & safety Issues
• Lockout tagout procedures
Quality standards
• Machine efficiency rates
• General box quality
10
11. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Remove and replace vacuum cups • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Detail the effect of moving vacuum cups on the
process and product quality
• Stops machine at the correct stage in the
machine cycle
• Moves vacuum cups in accordance with work
instructions to ensure efficient operation of
machine.
• Describe the effect of incorrect placement of
vacuum cups on machine operation and pack
quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Carton dispenser unit
• Main control panel
• Spares location
Operational knowledge of the following components
• Vacuum cups
• Start / stop controls
Health & safety Issues
• Lockout tagout procedures
Quality standards
• Machine efficiency rates
11
12. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust rear folders • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Stops machine at the correct stage in the
machine cycle
• Detail the effect of directional adjustments on
product quality
• Ensures positioning of folders are correct in
relation to other machine components and the
machine cycle.
• Adjust the position of the rear folders on both
sides in accordance with work instructions to
ensure efficient operation of machine.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Folding unit
• Main control panel
• Isolation points and devices
Operational knowledge of the following components
• Rear folders
• Discharge unit
• Carton pusher
Health & safety Issues
• Lockout tagout procedures
• Working safely with other team members
Quality standards
• Machine efficiency rates
• General carton quality
12
13. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust front folding rams • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Stops machine at the correct stage in the
machine cycle
• Detail the effect of directional adjustments on
product quality
• Ensures positioning of front folding rams are
correct in relation to other machine components
and the machine cycle.
• Adjust the position of the front folding rams on
both sides in accordance with work instructions
to ensure efficient operation of machine.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Flap folding unit
• Isolation points and devices
Operational knowledge of the following components
• Front folding rams
•
Health & safety Issues
• Lockout tagout procedures
• Working safely with other team members
Quality standards
• Machine efficiency rates and carton quality standards
13
14. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust top folder arms - height • Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Stops machine at the correct stage in the
machine cycle
• Detail the effect of directional adjustments on
product quality
• Ensures positioning of front folding rams are
correct in relation to other machine components
and the machine cycle.
• Adjusts the position of the top folding arms on
both sides in accordance with work instructions
to ensure efficient operation of machine.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Flap folding unit
• Isolation points and devices
Operational knowledge of the following components
• Top folding arms
• Correct tools
Health & safety Issues
• Lockout tagout procedures
• Working safely with other team members
Quality standards
• Machine efficiency rates and carton quality standards
14
15. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust infeed rails • Identify all relevant machine sections and
components.
• Details the quality standard relating to correct
positioning of infeed rails
• Detail the effect of directional adjustments on
product quality
• Adjust the position of the infeed rails in
accordance with work instructions to ensure
efficient operation of machine.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Infeed section
• Main control panel
Operational knowledge of the following components
• Infeed rails
• Correct tools
Health & safety Issues
• Working safely with other team members
Quality standards
• Machine efficiency rates
15
16. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Adjust accumulator box sensor
switch - bottom
• Identify all relevant machine sections and
components.
• Locks out machine in accordance with lockout
tagout procedures where applicable
• Stops machine at the correct stage in the
machine cycle
• Detail the effect of directional adjustments on
product quality
• Adjusts the position of the sensor in accordance
with work instructions to ensure efficient
operation of machine.
• Makes only very small adjustments at any one
time.
• Describe the effect of incorrect setting on
machine operation and pack quality
• Uses correct tools for the task
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Pack accumulator
• Main control panel
Operational knowledge of the following components
• Accumulator pusher
Health & safety Issues
•
Quality standards
•
16
17. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Troubleshoots – no carton alarm • Identify all relevant machine sections and
components.
• Returns machine to normal operating speed
following a “no carton” alarm situation in
accordance with work instructions.
• Co-ordinates actions efficiently with other team
members.
• Describe the events that may lead to a “no
carton” alarm situation.
• Describe the scene at the machine in the event
of a “no carton” alarm situation
• Demonstrate all applicable health & safety
procedures
• Changes are monitored to confirm improvement
to production efficiency
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Infeed conveyor
• Main control panel
Operational knowledge of the following components
• “Carton vacuum” button
Health & safety Issues
• Working safely with other team members
Quality standards
• Effective communication skills and standards with other team
members
17
18. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Troubleshoots – door open alarm • Identify all relevant machine sections and
components.
• Returns machine to normal operating speed
following a “door open” alarm situation in
accordance with work instructions.
• Co-ordinates actions efficiently with other team
members.
• Describe the events that may lead to a “door
open” alarm situation.
• Describe the scene at the machine in the event
of a “door open” alarm situation
• Demonstrate all applicable health & safety
procedures
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Guard doors
Operational knowledge of the following components
• Start, stop, and reset buttons
• Door safety switches
Health & safety Issues
•
Quality standards
•
18
19. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Troubleshoots – no tape alarm • Identify all relevant machine sections and
components.
• Returns machine to normal operating speed
following a “no tape” alarm situation in
accordance with work instructions.
• Co-ordinates actions efficiently with other team
members.
• Describe the events that may lead to a “no tape”
alarm situation.
• Describe the scene at the machine in the event
of a “no tape” alarm situation
• Demonstrate all applicable health & safety
procedures
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Sensors
• Tape dispenser
Operational knowledge of the following components
• Tape sensors
• Guard doors
• Reset buttons
Health & safety Issues
• Working inside machine
• Lockout tagout where applicable
Quality standards
• Tape unwind direction
19
20. ASSESSMENT CRITERIA
MENEGATTI
ELEMENT OF
COMPETENCY
PERFORMANCE CRITERIA
Troubleshoots – dispenser arm out
of position alarm
• Identify all relevant machine sections and
components.
• Returns machine to normal operating speed
following a “dispenser out of position” alarm
situation in accordance with work instructions.
• Co-ordinates actions efficiently with other team
members.
• Describe the events that may lead to a
“dispenser out of position” alarm situation.
• Describe the scene at the machine in the event
of a “dispenser out of position” alarm situation
• Demonstrate all applicable health & safety
procedures
• Out of spec product is reworked or discarded
correctly accordingly
EVIDENCE GUIDE
Critical Aspects of Evidence
Evidence of the following underpinning knowledge and skills is considered essential
to demonstrate competency in this task.
Position of the following machine sections and components
• Main control panel
• Dispenser arm
Operational knowledge of the following components
• Dispenser arm adjusting wheel
• Tape sensor
• Start, reset buttons
Health & safety Issues
• Lockout tagout where applicable
Quality standards
• General carton standards
20
