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IMPROVEMENT VEHICLE DYNAMICS
            AUTOMOTIVE CONSULTING




             IMPROVEMENT VEHICLE DYNAMICS
             R. Cel. Abílio Soares 261, cj. 62 Sto André,SP , Brazil
             ZIP 0920-260
             Phone: (55 11) 4979-6915 / Mobile: (55 11) 9274-9186
             E-mail: improvement@terra.com.br
IMPROVEMENT
From English – Amelioration, Perfection...

-   The belief that is alway possible to make something better, more
    specifically, the difficult compromise between vehicle ride and
    handling, lead to the establhishment of our company, in May 2000.

-   Think differently and add value
IMPROVEMENT
   OBJECTIVE
    - To Provide Specialized Engineering Services, with High
    Technological Content

   CHARACTERISTICS
    - High Level of Theoretical and Practical Knowledge
    - Expertise in Brazilian Market
    - Network and Flexibility
    - Strong Local and International Partnerships
LARGE TECHNOLOGICAL EXPERTISE
   Working with Vehicle Dynamics since 1978

   Development of Several Types of Vehicles, from
    Large Trucks to Small Cars

   Hability to Work in Different Corporate Cultures
   Work with Subjective Evaluations, Vehicle Data
    Acquisition, Dynamic Simulations
CONTRACT POLICIES

   ACTUATION AS LIBERAL PROFESSIONAL

   MANAGEMENT OF A GROUP OF SPECIALISTS

   SPOT CONSULTANCY
    (For a specific task, with fixed time and investment)

   LONG TERM CONSULTANCY
    (General technical activities, with an hourly fee)
MAIN ACTIVITIES
ENGINEERING SERVICES                                      RESSOURCES           TECHNOLOGICAL

                                                           EMPLOYED              CONTENT

• LOCAL TUNNING OF COMPONENTS FOR                          SUBJECTIVE              LOW
SUSPENSION / STEERING / BRAKE SYSTEMS                     EVALUATIONS
• COMPARATIVE EVALUATION OF FULL VEHICLES                  SUBJECTIVE              LOW
                                                          EVALUATIONS
• FIELD COMPLAINS INVESTIGATION & SOLUTION               EVALUATIONS &             LOW
                                                       IN VEHICLE ANALYSIS
• INTEGRATED SET UP OF SUSPENSION SYSTEMS                EVALUATIONS &            MEDIUM
                                                        DATA AQUISITION
• VEHICLE DYNAMICS SIMULATION - DEVELOPMENT                SIMULATION              HIGH
OF NEW VEHICLES AND COMPONENTS
• INTEGRATED INVESTIGATION OF SYSTEMS MALFUNCTIONS     EVALUATION, DATA            HIGH
OR SYSTEMS OPTIMIZATION                              AQUISITION & SIMULATION
• CONCEPT AND PROJECT OF NEW VEHICLES                   SIMULATION & CAE           HIGH


• "HARDWARE & HUMAN IN THE LOOP"                       DRIVING SIMULATOR         VERY HIGH
MAIN ACTIVITIES
 Development off Chassis Systems

 Ride & Handling Data Acquisition / Analysis

 Vehicle Dynamics Simulations

 New Vehicles Concept and Project

 Education and Training

 Vehicle Safety
CHASSIS DEVELOPMENT
 Suspension – Integrated Tunning:
  - Springs
  - Shock Absorbers
  - Rubber Bushings
  - Tyres

 Steering and Braking Systems Set-up

 Subjective Evaluations of Vehicles

                                                     SUBJECTIVE EVALUATION RATINGS
                                                           UNACEPTABLE                            ACEPTABLE
                                       RATING        1        2   3    4            5         6      7   8         9       10
                                       Perception    All    Average Customers       Critical Customers      Trained      None
                                                                                                          Technician
                                       Component                Poor              Aceptable         Fair Good Very       Excell.
                                       Performance                                                               Good
                                       NVH            Annoing       Disturbing   Medium Medium Light     Very    Trace     Nil
                                                                                 to High                 Light
CHASSIS DEVELOPMENT
 Activities with Racing / Rally Vehicles
   - F-Ford 1600
   - L200 RIII
   - TR4R
   - L200 RS
RIDE & HANDLING MEASUREMENTS

 Objective “Ride & Handling” Measurements

  - Data Acquisition and Analysis

  - Proposals for Product Performance Upgrade


                                                    Chicane ISO3888

                                     50.00                            1


                                     40.00                            0.8


                                     30.00                            0.6


                                     20.00                            0.4




                                                                             Aceleração Lateral
                                     10.00                            0.2
                        Roll e Yaw




                                                                                                  Giro Roll
                                      0.00                            0                           Giro Yaw
                                                                                                  Aceleração Lateral
                                     -10.00                           -0.2


                                     -20.00                           -0.4


                                     -30.00                           -0.6


                                     -40.00                           -0.8


                                     -50.00                           -1
                                              Tem po (s)
RIDE & HANDLING MEASUREMENTS

NHT PARTNERSHIP :
 Noise and Vibration Data Acquisition,
  in Laboratory and at Field

 BRÜEL & KJAER Equipment

 Acoustic Chamber with Rollers

 PULSE - Data Analysis
SIMULATION – OKTAL PARTNERSHIP
        A COMPANY OF THE FRENCH GROUP SOGECLAIR
                   - HIGH TECHNOLOGY ENGINEERING




OKTAL – SIMULATION AND VIRTUAL REALITY
     VEHICLE DYNAMICS SIMULATION
     DRIVING SIMULATORS
VEHICLE DYNAMICS SIMULATION




   CALLAS – For Vehicles up to 2 Axles
   PROSPER – For Multi Axles or Tracked Vehicles
VEHICLE DYNAMICS SIMULATION
CALLAS / PROSPER:
 3D Simulation
 Longitudinal, Lateral and Vertical Dynamics

 Graphical Analysis of up to 800 Vehicle
Parameters

 Virtual Proving Ground
VEHICLE DYNAMICS SIMULATION
VERTICAL DINAMICS (CALLAS)
                             Callas 4.4 R44             Bum p s top trave l (pos itive w he n com pr e s s e d)
                             Improvement_Brazil English              P45 MMCB.v hc & Suspensi on t est t r ac k
                                                                        P45.vhc & Suspension t est t r ack
                             16/5/2005 15:27:57


PASSAGE OVER A ROAD BUMP                                                                                                                                                                                                                                                  60




                                                                                                                                                                                     s p tra e x 2 ig t (m ) - R b u d s p
                                                                                                                                                                                                                                                                          40




                                                                                                                                                                     o p s io u p
                                                                                                                                                                                                                e o n to
                                                                                                   v l/A le


                                                                                                                                                 tra e x 2 e (m ) - C m re s n b m
                                                     v l/A le /L ft


                                                                                                              1 ig t (m ) - C m re s n b m s p
                                                                      (m ) - C m re s n b m s p tra e x




                                                                                                                                                                                                                             tra e x 1 e (m ) - R b u d s p
                               C m re s n b m s p tra e x 1 e
                                                                                                                                                                                                                                                                          20




                                                                                                                             o p s io u p to




                                                                                                                                                                                                                                                 e o n to
                                                                                                                                                                                                                                                                           0
                                                                                                                                                                                                                                                                          -20




                                                                              o p s io u p to
                                                                                                                                                                                                                                                                          -40




                                                                                                                                                                                                          m
                                                                                                                                                                                                                                                                          -60                                                           Compression bump stop




                                                                                                                                                                                                                                                              tra e x
                                                                                                                                                                                                                                                                 v l/A
                                                                                                                                                                                                                                v l/A le /L ft m
                                                                                                                                                                                                                                                                                                                                        travel/Axle 2/Right




                                o p s io u p to
                                                                                                                                                                                                                                                                          -80




                                                                                                                                                                                            v l/A le /R h
                                                                                                                                                    v l/A le /L ft m
                                                                                                                                                                                                                                                                                                                                        Compression bump stop
                                                                                                                                                                                                                                                                         -100
                                                                                                                                                                                                                                                                                                                                        travel/Axle 2/Lef t
                                                                                                                                                                                                                                                                         -120




                                                                                                                       m
                                                                                                                                                                                                                                                                         -140
                                                                                                                                                                                                                                                                         -160




                                                                                                               /R h
                                                                                                                                                                                                                                                                         -180




                                                                        m
                                                                                                                                                                                                                                                                         -200




                                                                                                                                                                                      to
                                                                                                                                                                                                                                                                         -220

                                                                                                                                                                                                                                                                                0   0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3   7   7.7 8.4

                                                                                                                                                                                                                                                                                                     Tim e (s)
VEHICLE DYNAMICS SIMULATION
LATERAL DINAMICS (CALLAS)

CONSTANT RADIUS CURVE
VEHICLE DYNAMICS SIMULATION
LATERAL DINAMICS (PROSPER) : ROAD TRAIN




CHICANE ISO - 70Km/h
VEHICLE DYNAMICS SIMULATION
LATERAL DINAMICS (PROSPER) : MILITARY 6X6 VEHICLE
TURNING RADIUS
DRIVING SIMULATORS
SCANeR:
Human in the Loop - Driver, Car and
Environment Interaction:

 Compact Simulators
 Full Car Simulators
 Advanced Simulators – 6 Degrees of Freedom
DRIVING SIMULATORS
SCANeR – TRAFIC SAFETY RESEARCH
CONCEPT AND PROJECT
CAR&D PARTNERSHIP :
CONCEPT AND PROJECT
 Vehicle Longitudinal, Lateral and Vertical
  Dinamics Specification

 Systems Integration, from Concept to
  Prototype Building

 Full Project of Suspension Systems
CONCEPT AND PROJECT
Full Suspension Project
      Front Suspension




              Rear Suspension
CONCEPT AND PROJECT
Suspension Systems Optimization


 Front Suspension
 XZ View




                     Front Suspension
                     YZ View
EDUCATION AND TRANING
PARTNERSHIP WITH INSTITUTO MAUÁ DE TECNOLOGIA :

  Personalized On-site Training

  Post Graduation Courses in
   Vehicle Dynamics and
   Suspension/Steering Systems
TRAFFIC SAFETY
PARTNERSHIP WITH DYNAMICS:

   Accident Reconstruction Bureau

   Technical Analysis of Crashed Vehicles

   Legal and Engineering Support
SAE PAPERS PUBLISHED
   SAE 2005-01-4177 Real case of Vehicle Dynamics Simulation during
    an SUV Suspension Development

   SAE 2006-01-2910 Comparison of Tire Behavior using Vehicle
    Dynamic Simulation

   SAE 2007-01-2653 New Methodology for Suspension Bushings
    Vibration Insulation Analysis

   SAE 2007-01-2655   Validation off an SUV Model for Vehicle Dynamics
    Simulation

   SAE 2007-01-2676 Methodology for getting a 7 degree of freedom
    Vehicular Model for Active Suspension Control System Design (co-
    author)

   SAE 2008-36-0144 Use of Vehicle Dynamic Simulations to Define the
    Best Axles Configuration for a 6x6 Military Vehicle
IMPROVEMENT PORTFOLIO

DIRECT CUSTOMERS:
DCT - EB
FIESC
HPE
MAGNETI MARELLI COFAP
MITSUBISHI
MONROE
PSA – PEUGEOT CITROËN
RNA – FABRINI / NHK
SUZUKI
IMPROVEMENT PORTFOLIO

INDIRECT CUSTOMERS:
FIAT
FORD
GMB
RENAULT

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ApresentaçãO Improvement 11 E Link

  • 1. IMPROVEMENT VEHICLE DYNAMICS AUTOMOTIVE CONSULTING IMPROVEMENT VEHICLE DYNAMICS R. Cel. Abílio Soares 261, cj. 62 Sto André,SP , Brazil ZIP 0920-260 Phone: (55 11) 4979-6915 / Mobile: (55 11) 9274-9186 E-mail: improvement@terra.com.br
  • 2. IMPROVEMENT From English – Amelioration, Perfection... - The belief that is alway possible to make something better, more specifically, the difficult compromise between vehicle ride and handling, lead to the establhishment of our company, in May 2000. - Think differently and add value
  • 3. IMPROVEMENT  OBJECTIVE - To Provide Specialized Engineering Services, with High Technological Content  CHARACTERISTICS - High Level of Theoretical and Practical Knowledge - Expertise in Brazilian Market - Network and Flexibility - Strong Local and International Partnerships
  • 4. LARGE TECHNOLOGICAL EXPERTISE  Working with Vehicle Dynamics since 1978  Development of Several Types of Vehicles, from Large Trucks to Small Cars  Hability to Work in Different Corporate Cultures  Work with Subjective Evaluations, Vehicle Data Acquisition, Dynamic Simulations
  • 5. CONTRACT POLICIES  ACTUATION AS LIBERAL PROFESSIONAL  MANAGEMENT OF A GROUP OF SPECIALISTS  SPOT CONSULTANCY (For a specific task, with fixed time and investment)  LONG TERM CONSULTANCY (General technical activities, with an hourly fee)
  • 6. MAIN ACTIVITIES ENGINEERING SERVICES RESSOURCES TECHNOLOGICAL EMPLOYED CONTENT • LOCAL TUNNING OF COMPONENTS FOR SUBJECTIVE LOW SUSPENSION / STEERING / BRAKE SYSTEMS EVALUATIONS • COMPARATIVE EVALUATION OF FULL VEHICLES SUBJECTIVE LOW EVALUATIONS • FIELD COMPLAINS INVESTIGATION & SOLUTION EVALUATIONS & LOW IN VEHICLE ANALYSIS • INTEGRATED SET UP OF SUSPENSION SYSTEMS EVALUATIONS & MEDIUM DATA AQUISITION • VEHICLE DYNAMICS SIMULATION - DEVELOPMENT SIMULATION HIGH OF NEW VEHICLES AND COMPONENTS • INTEGRATED INVESTIGATION OF SYSTEMS MALFUNCTIONS EVALUATION, DATA HIGH OR SYSTEMS OPTIMIZATION AQUISITION & SIMULATION • CONCEPT AND PROJECT OF NEW VEHICLES SIMULATION & CAE HIGH • "HARDWARE & HUMAN IN THE LOOP" DRIVING SIMULATOR VERY HIGH
  • 7. MAIN ACTIVITIES  Development off Chassis Systems  Ride & Handling Data Acquisition / Analysis  Vehicle Dynamics Simulations  New Vehicles Concept and Project  Education and Training  Vehicle Safety
  • 8. CHASSIS DEVELOPMENT  Suspension – Integrated Tunning: - Springs - Shock Absorbers - Rubber Bushings - Tyres  Steering and Braking Systems Set-up  Subjective Evaluations of Vehicles SUBJECTIVE EVALUATION RATINGS UNACEPTABLE ACEPTABLE RATING 1 2 3 4 5 6 7 8 9 10 Perception All Average Customers Critical Customers Trained None Technician Component Poor Aceptable Fair Good Very Excell. Performance Good NVH Annoing Disturbing Medium Medium Light Very Trace Nil to High Light
  • 9. CHASSIS DEVELOPMENT  Activities with Racing / Rally Vehicles - F-Ford 1600 - L200 RIII - TR4R - L200 RS
  • 10. RIDE & HANDLING MEASUREMENTS  Objective “Ride & Handling” Measurements - Data Acquisition and Analysis - Proposals for Product Performance Upgrade Chicane ISO3888 50.00 1 40.00 0.8 30.00 0.6 20.00 0.4 Aceleração Lateral 10.00 0.2 Roll e Yaw Giro Roll 0.00 0 Giro Yaw Aceleração Lateral -10.00 -0.2 -20.00 -0.4 -30.00 -0.6 -40.00 -0.8 -50.00 -1 Tem po (s)
  • 11. RIDE & HANDLING MEASUREMENTS NHT PARTNERSHIP :  Noise and Vibration Data Acquisition, in Laboratory and at Field  BRÜEL & KJAER Equipment  Acoustic Chamber with Rollers  PULSE - Data Analysis
  • 12. SIMULATION – OKTAL PARTNERSHIP A COMPANY OF THE FRENCH GROUP SOGECLAIR - HIGH TECHNOLOGY ENGINEERING OKTAL – SIMULATION AND VIRTUAL REALITY  VEHICLE DYNAMICS SIMULATION  DRIVING SIMULATORS
  • 13. VEHICLE DYNAMICS SIMULATION  CALLAS – For Vehicles up to 2 Axles  PROSPER – For Multi Axles or Tracked Vehicles
  • 14. VEHICLE DYNAMICS SIMULATION CALLAS / PROSPER:  3D Simulation Longitudinal, Lateral and Vertical Dynamics  Graphical Analysis of up to 800 Vehicle Parameters  Virtual Proving Ground
  • 15. VEHICLE DYNAMICS SIMULATION VERTICAL DINAMICS (CALLAS) Callas 4.4 R44 Bum p s top trave l (pos itive w he n com pr e s s e d) Improvement_Brazil English P45 MMCB.v hc & Suspensi on t est t r ac k P45.vhc & Suspension t est t r ack 16/5/2005 15:27:57 PASSAGE OVER A ROAD BUMP 60 s p tra e x 2 ig t (m ) - R b u d s p 40 o p s io u p e o n to v l/A le tra e x 2 e (m ) - C m re s n b m v l/A le /L ft 1 ig t (m ) - C m re s n b m s p (m ) - C m re s n b m s p tra e x tra e x 1 e (m ) - R b u d s p C m re s n b m s p tra e x 1 e 20 o p s io u p to e o n to 0 -20 o p s io u p to -40 m -60 Compression bump stop tra e x v l/A v l/A le /L ft m travel/Axle 2/Right o p s io u p to -80 v l/A le /R h v l/A le /L ft m Compression bump stop -100 travel/Axle 2/Lef t -120 m -140 -160 /R h -180 m -200 to -220 0 0.7 1.4 2.1 2.8 3.5 4.2 4.9 5.6 6.3 7 7.7 8.4 Tim e (s)
  • 16. VEHICLE DYNAMICS SIMULATION LATERAL DINAMICS (CALLAS) CONSTANT RADIUS CURVE
  • 17. VEHICLE DYNAMICS SIMULATION LATERAL DINAMICS (PROSPER) : ROAD TRAIN CHICANE ISO - 70Km/h
  • 18. VEHICLE DYNAMICS SIMULATION LATERAL DINAMICS (PROSPER) : MILITARY 6X6 VEHICLE TURNING RADIUS
  • 19. DRIVING SIMULATORS SCANeR: Human in the Loop - Driver, Car and Environment Interaction:  Compact Simulators  Full Car Simulators  Advanced Simulators – 6 Degrees of Freedom
  • 20. DRIVING SIMULATORS SCANeR – TRAFIC SAFETY RESEARCH
  • 21. CONCEPT AND PROJECT CAR&D PARTNERSHIP :
  • 22. CONCEPT AND PROJECT  Vehicle Longitudinal, Lateral and Vertical Dinamics Specification  Systems Integration, from Concept to Prototype Building  Full Project of Suspension Systems
  • 23. CONCEPT AND PROJECT Full Suspension Project Front Suspension Rear Suspension
  • 24. CONCEPT AND PROJECT Suspension Systems Optimization Front Suspension XZ View Front Suspension YZ View
  • 25. EDUCATION AND TRANING PARTNERSHIP WITH INSTITUTO MAUÁ DE TECNOLOGIA :  Personalized On-site Training  Post Graduation Courses in Vehicle Dynamics and Suspension/Steering Systems
  • 26. TRAFFIC SAFETY PARTNERSHIP WITH DYNAMICS:  Accident Reconstruction Bureau  Technical Analysis of Crashed Vehicles  Legal and Engineering Support
  • 27. SAE PAPERS PUBLISHED  SAE 2005-01-4177 Real case of Vehicle Dynamics Simulation during an SUV Suspension Development  SAE 2006-01-2910 Comparison of Tire Behavior using Vehicle Dynamic Simulation  SAE 2007-01-2653 New Methodology for Suspension Bushings Vibration Insulation Analysis  SAE 2007-01-2655 Validation off an SUV Model for Vehicle Dynamics Simulation  SAE 2007-01-2676 Methodology for getting a 7 degree of freedom Vehicular Model for Active Suspension Control System Design (co- author)  SAE 2008-36-0144 Use of Vehicle Dynamic Simulations to Define the Best Axles Configuration for a 6x6 Military Vehicle
  • 28. IMPROVEMENT PORTFOLIO DIRECT CUSTOMERS: DCT - EB FIESC HPE MAGNETI MARELLI COFAP MITSUBISHI MONROE PSA – PEUGEOT CITROËN RNA – FABRINI / NHK SUZUKI