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IMPROVEMENT VEHICLE DYNAMICS

            AUTOMOTIVE CONSULTING




                IMPROVEMENT VEHICLE DYNAMICS
                (55 11) 4979-6915 / (55 11) 99274-9186
                E-mail: improvement@terra.com.br
IMPROVEMENT
  From English – Amelioration, Perfection...

  - The belief that is alway possible to make something better, more
    specifically, the difficult compromise between vehicle ride and
    handling, lead to the establhishment of our company, in May
    2000.

  - Find solutions, think differently and add value

                          Alberto Santos Dumont
                          Demoiselle
IMPROVEMENT
  OBJECTIVE
   - To Provide Specialized Engineering Services, with
   adequated Technological Content (Low Tech → High Tech)

  CHARACTERISTICS
   - High Level of Theoretical and Practical Knowledge
   - Expertise in Brazilian Market
   - Network and Flexibility
   - Strong Local and International Partnerships
MAIN ACTIVITIES
     DEVELOPMENT OF CHASSIS SYSTEMS
      SUSPENSION
      STEERING
      BRAKES

     RIDE & HANDLING SUBJECTIVE EVALUATIONS /
      DATA AQUISITION

     VEHICLE DYNAMICS SIMULATIONS
     EDUCATION / TRAINING
MAIN ACTIVITIES

     CONCEPT & PROJECT - NEW VEHICLES


     FIELD COMPLAINS ANALYSIS / SOLUTION


     TRAFFIC SAFETY
WHAT WE DO?
ENGINEERING SERVICES                                      RESSOURCES           TECHNOLOGICAL

                                                           EMPLOYED              CONTENT
• LOCAL TUNNING OF COMPONENTS FOR                          SUBJECTIVE              LOW
SUSPENSION / STEERING / BRAKE SYSTEMS                     EVALUATIONS
• COMPARATIVE EVALUATION OF FULL VEHICLES                  SUBJECTIVE              LOW
                                                          EVALUATIONS
• FIELD COMPLAINS INVESTIGATION & SOLUTION               EVALUATIONS &             LOW
                                                       IN VEHICLE ANALYSIS
• INTEGRATED SET UP OF SUSPENSION SYSTEMS                EVALUATIONS &            MEDIUM
                                                        DATA AQUISITION
• VEHICLE DYNAMICS SIMULATION - DEVELOPMENT                SIMULATION              HIGH
OF NEW VEHICLES AND COMPONENTS
• INTEGRATED INVESTIGATION OF SYSTEMS MALFUNCTIONS     EVALUATION, DATA            HIGH
OR SYSTEMS OPTIMIZATION                              AQUISITION & SIMULATION
• CONCEPT AND PROJECT OF NEW VEHICLES                   SIMULATION & CAE           HIGH


• "HARDWARE & HUMAN IN THE LOOP"                       DRIVING SIMULATOR         VERY HIGH
CONTRACT POLICIES
    WORKING AS LIBERAL PROFESSIONAL

    MANAGEMENT OF A GROUP OF SPECIALISTS

    SPOT CONSULTANCY
    (For a specific task, with fixed time and investment)

    LONG TERM CONSULTANCY
    (General engineering activities, with an hourly fee / annual contract)
CHASSIS DEVELOPMENT
 Suspension – Integrated Tunning

 Steering and Braking Systems Set-up




                                                  SUBJECTIVE EVALUATION RATINGS
                                                        UNACEPTABLE                               ACEPTABLE
                                    RATING        1        2   3    4               5         6      7   8         9       10
                                    Perception    All    Average Customers          Critical Customers      Trained      None
                                                                                                          Technician
                                    Component                Poor                 Aceptable         Fair Good Very       Excell.
                                    Performance                                                                  Good
                                    NVH            Annoing          Disturbing   Medium Medium Light     Very    Trace     Nil
                                                                                 to High                 Light
CHASSIS DEVELOPMENT
 Activities with Racing / Rally Vehicles
   - F-Ford 1600
   - L200 RIII
   - TR4R
   - L200 RS
RIDE & HANDLING MEASUREMENTS
 NHT PARTNERSHIP:                                       50.00
                                                                       Chicane ISO3888

                                                                                         1


                                                        40.00                            0.8


                                                        30.00                            0.6


                                                        20.00                            0.4




 Objective Ride & Handling Measurements




                                                                                                Aceleração Lateral
                                                        10.00                            0.2




                                           Roll e Yaw
                                                                                                                     Giro Roll
                                                         0.00                            0                           Giro Yaw
                                                                                                                     Aceleração Lateral
                                                        -10.00                           -0.2


                                                        -20.00                           -0.4


                                                        -30.00                           -0.6




  - Data Acquisition and Analysis                       -40.00


                                                        -50.00
                                                                 Tem po (s)
                                                                                         -0.8


                                                                                         -1




  - Proposals for Product Performance Upgrade
RIDE & HANDLING MEASUREMENTS
 NHT PARTNERSHIP:
  Noise and Vibration Data Acquisition, in
   Laboratory and at Field

   - BRÜEL & KJAER Equipment

   - Acoustic Chamber with Rollers

   - PULSE - Data Analysis
VEHICLE DYNAMICS SIMULATION
OKTAL PARTNERSHIP:
LOCAL TECHNICAL REPRESENTATIVE

 OKTAL MAIN PRODUCTS:
   SCANeR Studio – Driving Simulator

   CALLAS – Vehicle Dynamics Simulator (Vehicles up 2 Axles)

   PROSPER – Vehicle Dynamics Simulator (Multi Axles or Tracked Vehicles)
VEHICLE DYNAMICS SIMULATION



 3D Simulation
  Longitudinal, Lateral and Vertical Dynamics
  Virtual Proving Ground
VEHICLE DYNAMICS SIMULATION

LATERAL DINAMICS (CALLAS)

CONSTANT RADIUS CURVE
VEHICLE DYNAMICS SIMULATION

LATERAL DINAMICS (PROSPER) : ROAD TRAIN

CHICANE ISO - 70Km/h
VEHICLE DYNAMICS SIMULATION

LATERAL DINAMICS (PROSPER) : MILITARY 6X6 VEHICLE
DRIVING SIMULATORS
SCANeR Studio:
Human in the Loop - Driver, Car and Environment
Interaction:

 Compact Simulators
 Full Car Simulators
 Advanced Simulators – 6 Degrees of Freedom




                  Tongji University
EDUCATION AND TRANING
PARTNERSHIP WITH INSTITUTO MAUÁ DE TECNOLOGIA:
  Customized On-site Training

  Post Graduation Courses in
   Vehicle Dynamics and
   Suspension/Steering Systems
CONCEPT AND PROJECT
CAR&D PARTNERSHIP :
CONCEPT AND PROJECT
 Vehicle Longitudinal, Lateral and Vertical
  Dinamics Specification

 Systems Integration, from Concept to
  Prototype Building

 Full Project of Suspension Systems
CONCEPT AND PROJECT
Full Suspension Project and Prototipe Construction

Front & Rear Suspension Vehicle A
CONCEPT AND PROJECT
Suspension Kinematics Analysis

 Front Suspension Vehicle B
TRAFFIC SAFETY
PARTNERSHIP WITH DYNAMICS:
   Accident Reconstruction Bureau

   Technical Analysis of Crashed
    Vehicles

   Legal and Engineering Support
SAE PAPERS PUBLISHED
SAE 2005-01-4177 Real case of Vehicle Dynamics Simulation during
 an SUV Suspension Development

SAE 2006-01-2910 Comparison of Tire Behavior using Vehicle
 Dynamic Simulation

SAE 2007-01-2653 New Methodology for Suspension Bushings
 Vibration Insulation Analysis

SAE 2007-01-2655    Validation off an SUV Model for Vehicle Dynamics
 Simulation

SAE 2007-01-2676 Methodology for getting a 7 degree of freedom
 Vehicular Model for Active Suspension Control System Design (co-
 autor)

SAE 2008-36-0144 Use of Vehicle Dynamic Simulations to Define the
 Best Axles Configuration for a 6x6 Military Vehicle
IMPROVEMENT PORTFOLIO

DIRECT CUSTOMERS:
BRIDGESTONE
DCT - EB
FIESC
HPE
MAGNETI MARELLI COFAP
MITSUBISHI
MONROE
PSA – PEUGEOT CITROËN
RNA – FABRINI / NHK
SUZUKI
IMPROVEMENT PORTFOLIO

INDIRECT CUSTOMERS:

FIAT
FORD
GMB
RENAULT

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Improvement e13 link

  • 1. IMPROVEMENT VEHICLE DYNAMICS AUTOMOTIVE CONSULTING IMPROVEMENT VEHICLE DYNAMICS (55 11) 4979-6915 / (55 11) 99274-9186 E-mail: improvement@terra.com.br
  • 2. IMPROVEMENT From English – Amelioration, Perfection... - The belief that is alway possible to make something better, more specifically, the difficult compromise between vehicle ride and handling, lead to the establhishment of our company, in May 2000. - Find solutions, think differently and add value Alberto Santos Dumont Demoiselle
  • 3. IMPROVEMENT OBJECTIVE - To Provide Specialized Engineering Services, with adequated Technological Content (Low Tech → High Tech) CHARACTERISTICS - High Level of Theoretical and Practical Knowledge - Expertise in Brazilian Market - Network and Flexibility - Strong Local and International Partnerships
  • 4. MAIN ACTIVITIES  DEVELOPMENT OF CHASSIS SYSTEMS  SUSPENSION  STEERING  BRAKES  RIDE & HANDLING SUBJECTIVE EVALUATIONS / DATA AQUISITION  VEHICLE DYNAMICS SIMULATIONS  EDUCATION / TRAINING
  • 5. MAIN ACTIVITIES  CONCEPT & PROJECT - NEW VEHICLES  FIELD COMPLAINS ANALYSIS / SOLUTION  TRAFFIC SAFETY
  • 6. WHAT WE DO? ENGINEERING SERVICES RESSOURCES TECHNOLOGICAL EMPLOYED CONTENT • LOCAL TUNNING OF COMPONENTS FOR SUBJECTIVE LOW SUSPENSION / STEERING / BRAKE SYSTEMS EVALUATIONS • COMPARATIVE EVALUATION OF FULL VEHICLES SUBJECTIVE LOW EVALUATIONS • FIELD COMPLAINS INVESTIGATION & SOLUTION EVALUATIONS & LOW IN VEHICLE ANALYSIS • INTEGRATED SET UP OF SUSPENSION SYSTEMS EVALUATIONS & MEDIUM DATA AQUISITION • VEHICLE DYNAMICS SIMULATION - DEVELOPMENT SIMULATION HIGH OF NEW VEHICLES AND COMPONENTS • INTEGRATED INVESTIGATION OF SYSTEMS MALFUNCTIONS EVALUATION, DATA HIGH OR SYSTEMS OPTIMIZATION AQUISITION & SIMULATION • CONCEPT AND PROJECT OF NEW VEHICLES SIMULATION & CAE HIGH • "HARDWARE & HUMAN IN THE LOOP" DRIVING SIMULATOR VERY HIGH
  • 7. CONTRACT POLICIES  WORKING AS LIBERAL PROFESSIONAL  MANAGEMENT OF A GROUP OF SPECIALISTS  SPOT CONSULTANCY (For a specific task, with fixed time and investment)  LONG TERM CONSULTANCY (General engineering activities, with an hourly fee / annual contract)
  • 8. CHASSIS DEVELOPMENT  Suspension – Integrated Tunning  Steering and Braking Systems Set-up SUBJECTIVE EVALUATION RATINGS UNACEPTABLE ACEPTABLE RATING 1 2 3 4 5 6 7 8 9 10 Perception All Average Customers Critical Customers Trained None Technician Component Poor Aceptable Fair Good Very Excell. Performance Good NVH Annoing Disturbing Medium Medium Light Very Trace Nil to High Light
  • 9. CHASSIS DEVELOPMENT  Activities with Racing / Rally Vehicles - F-Ford 1600 - L200 RIII - TR4R - L200 RS
  • 10. RIDE & HANDLING MEASUREMENTS NHT PARTNERSHIP: 50.00 Chicane ISO3888 1 40.00 0.8 30.00 0.6 20.00 0.4  Objective Ride & Handling Measurements Aceleração Lateral 10.00 0.2 Roll e Yaw Giro Roll 0.00 0 Giro Yaw Aceleração Lateral -10.00 -0.2 -20.00 -0.4 -30.00 -0.6 - Data Acquisition and Analysis -40.00 -50.00 Tem po (s) -0.8 -1 - Proposals for Product Performance Upgrade
  • 11. RIDE & HANDLING MEASUREMENTS NHT PARTNERSHIP:  Noise and Vibration Data Acquisition, in Laboratory and at Field - BRÜEL & KJAER Equipment - Acoustic Chamber with Rollers - PULSE - Data Analysis
  • 12. VEHICLE DYNAMICS SIMULATION OKTAL PARTNERSHIP: LOCAL TECHNICAL REPRESENTATIVE  OKTAL MAIN PRODUCTS:  SCANeR Studio – Driving Simulator  CALLAS – Vehicle Dynamics Simulator (Vehicles up 2 Axles)  PROSPER – Vehicle Dynamics Simulator (Multi Axles or Tracked Vehicles)
  • 13. VEHICLE DYNAMICS SIMULATION 3D Simulation  Longitudinal, Lateral and Vertical Dynamics  Virtual Proving Ground
  • 14. VEHICLE DYNAMICS SIMULATION LATERAL DINAMICS (CALLAS) CONSTANT RADIUS CURVE
  • 15. VEHICLE DYNAMICS SIMULATION LATERAL DINAMICS (PROSPER) : ROAD TRAIN CHICANE ISO - 70Km/h
  • 16. VEHICLE DYNAMICS SIMULATION LATERAL DINAMICS (PROSPER) : MILITARY 6X6 VEHICLE
  • 17. DRIVING SIMULATORS SCANeR Studio: Human in the Loop - Driver, Car and Environment Interaction:  Compact Simulators  Full Car Simulators  Advanced Simulators – 6 Degrees of Freedom Tongji University
  • 18. EDUCATION AND TRANING PARTNERSHIP WITH INSTITUTO MAUÁ DE TECNOLOGIA:  Customized On-site Training  Post Graduation Courses in Vehicle Dynamics and Suspension/Steering Systems
  • 19. CONCEPT AND PROJECT CAR&D PARTNERSHIP :
  • 20. CONCEPT AND PROJECT  Vehicle Longitudinal, Lateral and Vertical Dinamics Specification  Systems Integration, from Concept to Prototype Building  Full Project of Suspension Systems
  • 21. CONCEPT AND PROJECT Full Suspension Project and Prototipe Construction Front & Rear Suspension Vehicle A
  • 22. CONCEPT AND PROJECT Suspension Kinematics Analysis Front Suspension Vehicle B
  • 23. TRAFFIC SAFETY PARTNERSHIP WITH DYNAMICS:  Accident Reconstruction Bureau  Technical Analysis of Crashed Vehicles  Legal and Engineering Support
  • 24. SAE PAPERS PUBLISHED SAE 2005-01-4177 Real case of Vehicle Dynamics Simulation during an SUV Suspension Development SAE 2006-01-2910 Comparison of Tire Behavior using Vehicle Dynamic Simulation SAE 2007-01-2653 New Methodology for Suspension Bushings Vibration Insulation Analysis SAE 2007-01-2655 Validation off an SUV Model for Vehicle Dynamics Simulation SAE 2007-01-2676 Methodology for getting a 7 degree of freedom Vehicular Model for Active Suspension Control System Design (co- autor) SAE 2008-36-0144 Use of Vehicle Dynamic Simulations to Define the Best Axles Configuration for a 6x6 Military Vehicle
  • 25. IMPROVEMENT PORTFOLIO DIRECT CUSTOMERS: BRIDGESTONE DCT - EB FIESC HPE MAGNETI MARELLI COFAP MITSUBISHI MONROE PSA – PEUGEOT CITROËN RNA – FABRINI / NHK SUZUKI