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                                                                                                                          API PRO
                                                                                                                         FLEXIBLE
                                                                                                                     MAINTENANCE
API Maintenance Systems - Head Office
Roskildevej 342 B, st.
2630 Taastrup
Denmark
Tel: +45 43 48 99 00




                                                                                                                       SOLUTIONS
Fax: +45 43 48 99 01
E-mail: sales@apipro.com
Web: www.apipro.com

API Maintenance Systems Sweden
Fridkullagatan 14
412 62 Göteborg
Sweden
Tel: +46 (0) 31-707 45 45
Fax: +46 (0) 31-707 39 95
E-mail: sweden@apipro.com
Web: www.apipro.com/se

API Maintenance Systems China
Room 2020, Beijing Sunflower Tower
No 37, Maizidian Street
Chaoyang District, Beijing 100026
China
Tel: + 86 10 8527 6915
Fax: + 86 10 8527 5529
E-mail: china@apipro.com
Web: www.apipro.com/cn
                                        Distributor

API Maintenance Systems Germany
Mainberger Strasse 36
97422 Schweinfurt
Germany
Tel: +49 (0) 9721 79681 400
Fax: +49 (0) 9721 79681 415
E-mail: germany@apipro.de
Web: www.apipro.com/de

API Maintenance Systems Belgium
Jozef Van Elewijckstraat 103/3
B-1853 Strombeek-Bever
Belgium                                 API Maintenance Systems develops, markets, implements
Tel: +32 (0) 2 270 4053                 and supports the API PRO Enterprise Asset Management
Fax: +32 (0) 2 270 4055                 system throughout the world.
E-mail: belgium@apipro.com              This software is used by leading companies worldwide in
Web: www.apipro.com/be                  a variety of industries and organizations to maintain high-
                                        value capital assets such as plants, facilities and vehicles.
API Maintenance Systems Poland
Wisniowy Business Park
Ilzecka 26
02-135 Warszawa                                                                                                      GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION
Poland
Tel.: +48 225 757 308
Fax: +48 222 111 689
E-mail: poland@apipro.com
Web: www.apipro.com/pl                   www.apipro.com	           	        - for more information




                                                                                                                                         4korr
ON
       WHEN
   CREATIVITY
      MEETS
         THE
       NEEDS
           OF
 TOMORROWS
MAINTENANCE
   SOLUTIONS
                                                               MAINTENANCE SOLUTIONS NETWORK




                High-level computerized maintenance                            Brain power
                API PRO is the intelligent it-solution when it comes to sys-   API PRO is brain power. A well-established organization
                tematizing company maintenance. Efficient maintenance          made by talented employees with competences within
                provides improved utilization of the operational eqipment.     maintenance, software development and data manage-
                Efficient maintenance requires overview and systematic         ment combined with a solid trade knowledge. This has
                measures. This is provided with API PRO.                       made API the leading European supplier of maintenance
                                                                               management systems.
                The flexible solution
                API PRO is the most advanced maintenance manage-
                ment system in the market. And at the same time it is          Read more at www.apipro.com
                easy to use. The solution is scalable and can be custom-
                ized to suit any needs. No more, no less.
API Maintenance Systems




  Optimizing asset utilization – minimizing capital expenditure




API Maintenance Systems develops API PRO, a market-          and lifespan is maximized, and you achieve significant
leading Enterprise Asset Management system (EAM)             savings by preventing costly repairs before they occur.
which keeps downtime to a minimum and extends the            Well-maintained equipment keeps working. Working
lifetime of your high-value machinery.                       equipment enables your staff to be more productive. The
                                                             net result is a positive impact on your bottom line.
Delivering bottom line results
An EAM system supports your maintenance processes.           The ultimate testimonial
And when that system is simple to use, effectively sup-      But don’t take our word for it. We believe that the best
ports your daily operations and delivers quantifiable        endorsement of API PRO’s capabilities is the fact that
improvements to your bottom line, its impact extends to      everyday, more than 20,000 unique users in more than
all areas of your business. API PRO is that system.          50 countries benefit from its rich functionality and ease-
                                                             of-use. These customers include:
API PRO helps you achieve:
• Increased asset utilization                                SKF                             Sita
• Faster response to breakdowns                              ABB Power                       Siemens
• Lower spare part stock value                               Alstom Power                    Chr. Hansen
• Less unplanned stops                                       Lundbeck                        Roto Smeet
• Increased work force utilization                           Lever Brothers                  Danpo
                                                             Bang & Olufsen                  IKEA
A clear focus                                                Mondi Business Paper            Fundia Steel
From the outset, our entire focus has been on deliver-       Koenig & Bauer                  Flextronix
ing intelligent maintenance management IT solutions. API     Kraft General Foods             Interbrew
PRO is the result of 20 years’ experience and expertise:     Arla Foods                      Milko
fully customizable and supported by a comprehensive          Tchibo                          Schering-Plough
customer support network, it’s the state-of-the-art answer   Ciba Vision                     PSA Antwerp Harbor
to your organization’s maintenance system needs.             Denso Manufacturing             Aker Maritime
                                                             Phoenix Automotive              Nynäs Refinery
Improving productivity                                       Invensys                        SCA Packing
By enabling you to move your maintenance activities out      Akzo Nobel                      Transelectric
of ‘crisis’ mode and into ‘controlled’ mode, API PRO steps   Kemira                          Coca Cola
up your organization’s productivity. Equipment uptime        Octapharma                      And many many more....
API PRO software modules




 Advanced
 planning


Production             Invoicing                                                                                                    SAP-
 calendar                                                                                                                         interface

  Project              Inspection                                                                                                 Industrial
management                                                                            Purchase agreement
                         rounds                                                                                                    interface


                        Mobile                     Barcode & portable                  Internal purchase                           Import /
Job ordering
                      maintenance                     dataloggers                           requests                             Interfacing


         Maintenance                                Stock control                        Purchase                               Integration
         management                                 management                          management                             management

 Graphical          Document                               Tools                       Analysis and          Report         Change              Multi-
                                     Calibration                        Messaging
 navigator         management                           management                     performance         management       logging            Company

                                                                  Plant Documentation
                                                        Equipment documentation and information




                Asset optimization: giving you the edge
                In asset intensive industries, maintenance costs are          parts are changing the objectives of the EAM system. Its
                typically 20 to 50 percent of the total operating costs,      role now is to secure a continuous improvement in asset
                which is why capacity utilization and operating efficiency    performance while keeping costs at a minimum.
                are fast becoming the main drivers of profitability.
                                                                              Fast information flow
                Predictability – the key to resource utilization              To get the maximum benefit from an asset management
                Optimal resource utilization depends on predictability. You   system, it must be easy to use. The system must secure
                can only optimize personnel performance by reducing the       accurate and fast information flow from the moment a
                number of unpredicted events in the production plant. In      problem occurs until the problem is resolved.
                terms of material management, increased predictability
                leads to less expensive spares and components in stock.       Clever use of data increases bottom line results
                Predictability is also the key to optimizing Overall Equip-   Your EAM system collects valuable data every day. To en-
                ment Efficiency (OEE).                                        hance your competitiveness, you must be able to utilize
                                                                              reliability data in a way that supports continuous improve-
                From automation to optimization                               ment of your most important key performance indicators
                In the past, EAM systems have mainly been used for            (KPIs). Your systems must support RCM (Reliability Cen-
                business process automation. But increased pressure           tered Maintenance), TPM (Total Productive Maintenance)
                on asset utilization, improved utilization of maintenance     and other intelligent ways of maximizing the values
                personnel and decreased capital expenditure for spare         created by production assets.
API PRO Software Solution




  Take control of your maintenance

API PRO – the way to proactive maintenance
API PRO has been developed over more than 20 years              formance Module gives you instant access to information
with dedicated staff determined to meet the needs of our        about the performance of your plant – and your organi-
customers. We endeavor to provide simple and effective          zation. Multiple reporting functions let you extract these
support of your daily operations, and facilitate a more         data in the format you prefer so you can make business-
intelligent use of data. You must be in charge of your          critical decisions quicker. The Analysis and Performance
assets, not held back by your maintenance system. With          Module also helps you spot trends, and can be configured
API PRO you are in the driver’s seat. It is API PRO that        according to your specific key performance indicators.
works for you – not the other way round. API PRO supports
your need for KPIs – helping you drill down to the reasons      Compatible with other systems
behind the reliability problems in your plant. A truly com-     API PRO can mesh perfectly with your company’s exist-
prehensive tool, API PRO ensures you stay in control.           ing IT systems, including condition monitoring systems,
                                                                or control systems supporting the OPC standard. By
Flexible standard solution                                      using API PRO standard interfaces you can implement
The most flexible EAM system on the market, API PRO             true condition-based maintenance – or event driven main-
offers a fully scalable, modular solution that can grow along   tenance that allows you to further optimize the utilization
with your organization. API PRO can be customized to fit        of your production equipment.
your specific needs by pure system configuration – keeping
updating with the latest software releases straightforward      The API PRO Interfacing Module even allows your ERP
and problem-free.                                               to benefit from API PRO in the most appropriate way. It
                                                                provides you with tools to build just the kind of interface
API PRO on the move                                             you need. The API PRO SAP interface is based on SAP
Using portable industrial PDA equipment is becoming             standard Business Application Programmers Interface
increasingly essential. The API PRO Mobile solution is          (BAPI). This method secures trouble-free interfacing also
based on the most recent .NET, XML and Web Services             after updating either your SAP or your API PRO system.
technology, allowing you to work both on-line and off-line.
API PRO Mobile is one of the most potent weapons in             Designed to be multinational
the API armoury, allowing engineers complete freedom of         API PRO is designed to support multiple languages.
movement and speeding up your repairs and maintenance.          Currently available in 15 languages – more are constantly
API PRO also offers rigid mobile solutions for warehouse        being added.
management. API PRO Mobile saves you time and                   API PRO can be deployed cross-country, each country
protects from typing errors.                                    having its own local language on the screens, and its own
                                                                screen-design. You may allow different plants to share
The intelligent maintenance system                              some data, while other data are local. With the API PRO
API PRO is an intuitive software program that can alert         multi-site concept you may for example have full rights to
you to under-performing equipment and give you the              you own data and view rights to data in other plants.
reasons for production outages. The Analysis and Per-
API PRO Customer Cases




                                                                      Keeping the power on with ALSTOM
                                                                      ALSTOM is a global leader in the design, manufacturing, installation
                                                                      and servicing of power generation equipment. Its 60,000 employees,
                                                                      working in more than 70 countries around the globe, operate equip-
                                                                      ment that produces one fifth of the world’s energy. For the past 15
                                                                      years, API Maintenance Systems’ advanced solutions have been
                                                                      instrumental to ALSTOM’s success.

                                                                      Efficiency is everything
                                                                      The power industry is performance-driven and efficiency and reliabi-
                                                                      lity are essential. For ALSTOM, it is vital that preventive maintenance
                                                                      is systematically planned and runs with clockwork precision. For
                                                                      optimal operation, ALSTOM’s asset information has to be managed
                                                                      in detail, both to support material management, and as the basis for
                                                                      forward planning during major overhauls. API PRO has played a key
                                                                      role in helping ALSTOM protect valuable plant facilities and equip-
                                                                      ment, extend plant lifetimes and reduce unscheduled downtime.

                                                                      Worldwide optimization
                                                                      ALSTOM staff can monitor plants all over the world from one central
                                                                      location. And API PRO’s analysis module makes it possible to com-




Meeting stringent compliance regulations for the pharmaceutical industry
The world-leading pharmaceutical group H. Lundbeck A/S has            a Change Logging module with advanced traceability functions.
used API PRO to manage its maintenance activities for over 20         Already being a large-scale API PRO user, Lundbeck jumped at
years. Serving the American market, Lundbeck has to comply            the opportunity to implement API Maintenance Systems’ unique
with strict Food and Drug Administration (FDA) demands                change logging technology at all of its plants. Today, all procedures
regarding process traceability. It relies on API Maintenance          are supported by the system, resulting in straightforward, efficient
Systems for the solution.                                             documentation.

From paper to pixels                                                  Simplicity and sophistication combined
The FDA requires companies to keep detailed records of any changes    API PRO’s Change Logging module can register changes made
made to their production process and maintenance procedures.          throughout the entire work process – from initial work order infor-
The traditional answer to the FDA 21 CFR Part 11 challenge is to      mation to technical job data and technical data types. For Lundbeck,
store enormous amounts of binders with paper documentation.           it helps employees efficiently log an audit trail, and retrieve and view
Lundbeck quickly realized it needed an electronic alternative.        the entire process history at any time. The system elegantly organ-
                                                                      izes complex information that would be practically impossible to
Advanced traceability functions                                       retain any other way.
From working closely with many clients in the pharmaceutical indus-
try, API Maintenance Systems was aware of the compliance pres-        Facing the future with confidence
sures Lundbeck was facing. In response to these industry-specific     Change Logging also ensures that all maintenance information is
client needs, API Maintenance Systems had been working hard on        instantly viewable and can provide a historical snapshot of what
API PRO Customer Cases




pare pre-defined key performance indicators (KPI) for all plants. In        approach to technology gives ALSTOM the advantage it needs to
this way, observations made at any plant in the world can be used           ‘keep the power on’.
to optimize all other plants maintained by ALSTOM.
                                                                            Sample of power companies using API PRO:
Information at your fingertips                                              ABB POWER
The API PRO system’s innovative data import functions make it               ALSTOM POWER
simple for ALSTOM users to load power plant data – from plant               Söderenergi, Sweden
design, equipment and requisite spare parts to suppliers, alterna-          NVE SEAS, Denmark
tive suppliers and predefined work orders for equipment. Everybody          Marmara Power Station, Turkey
from operators through to management can see day-to-day and                 ICE, Costa Rica
future maintenance jobs, while the system automatically orders              Randers Kraftvarme, Denmark
spare parts when predefined minimum stock levels are detected.              PNOC, Philippines
                                                                            MHB Gmbh, Germany
With intuitive user interface and a logical design, the system              Killingholme Power Ltd. U.K.
ensures a minimum distance between the users and the information            Tocopilla Electroandina, Chile
they need. This fast access to information means increased opera-           Hai-Fu Ever Power, Taiwan
tion time for the power plant.                                              Bang Bo, Philippines
                                                                            Chiba Mill Kawatetsu, Japan
Future-oriented and dependable                                              Kuala Langat, Malaysia
In an industry demanding enhanced performance, API PRO’s fresh              And many more




each process looked like at any point in its evolution, regardless
of how many changes have been made. Lundbeck employees can
access snapshots of the system and see changes that were made,
by whom and why. Lundbeck system controller Brian Andersen says,
“This new module has already served us well and we are confident it
will continue to be extremely useful in the future.”

Sample of pharmaceutical companies using API PRPO:
Lundbeck, Worldwide
Fresenius Kabi, Norway
Schering Plough, Belgium
Bavarian Nordic, Denmark
Fertin Pharma, Denmark
Octapharma, Sweden
ALK Abello, Denmark
Ciba Vision, Worldwide
And many more




API PRO in any industry
API PRO is designed with a unique flexibility enabling it to adapt easily   •   Food               Please also check the list of selected refer-
to any industry, any size of organization and to existing business          •   Pharmaceutical     ences where you will find reference customers
processes and routines within the different companies.                      •   Manufacturing      from almost any industry.
Throughout the years API Maintenance Systems has built up a spe-            •   Utilities
cial competence and a considerable reference list within a number of        •   Automotive
selected industries. To read what API PRO can offer to these specific       •   Pulp and Paper
industries, please visit www.apipro.com to read case stories from a         •   Ports
variety of industries:                                                      •   Turn-key suppliers
A P I P R O Te c h n i c a l O v e r v i e w




    Select the right functionality for your system

  Build your own system
  Fully modular, API PRO provides a wide range of main-           the Project Management Module, API PRO can handle
  tenance-related functions. All the API PRO modules are          complex projects, integrating with MS Project from Microsoft.
  fully integrated and data is shared throughout the sys-
  tem. The wide selection of modules means you can build          Stock and purchasing control
  a maintenance system that fits your specific needs. And         For many customers, the modules for stock control and
  as your use of the system develops, API PRO’s flexibility       purchase management are as important as the one for
  means you can add modules as and when you need.                 work order management. API PRO’s stock management
                                                                  system offers extensive support for the use of portable
  Extensive functionality                                         dataloggers and bar codes. And the purchasing function
  Functionality ranges from a complete asset documenta-           includes features for management of different kinds of
  tion system (with intuitive access through the Plant            agreements with your suppliers.
  Explorer or the Graphical Navigator), via extensive main-
  tenance and service management facilities to a full set of      KPI tracking
  tools for material management.                                  API PRO offers extensive history and analyses of KPIs.
                                                                  Reliability Centered Maintenance (RCM) is supported by
  More than just work order management, the maintenance           advanced error code analyses.
  management function also includes logical round-based
  inspection and condition monitoring functions. And with




    Proven state-of-the-art technology

  Easy integration, fast implementation
  Extensive data import tools make the initial implementa-        workflow while the multi-site functionality allows you to com-
  tion of API PRO easy and cost-effective. To store your data     bine several plants in the same database. Despite this, the
  you can use the leading relational databases from Oracle,       system is still simple to use, and may even look small for
  Microsoft or Progress Software. Even with large amounts of      a user who only has access to data from his own plant or
  data you will keep response times to a minimum when re-         department.
  trieving data from the system.
                                                                  Commitment to tomorrow’s IT technology
  Round-the-clock system availability is supported by tech-       Your solution is bolstered by our comprehensive service and
  niques such as online backup and disk mirroring. It is easy     upgrade packages. New features and functions are con-
  to integrate API PRO into your existing IT landscape thanks     tinuously made available, ensuring long-term, trouble-free
  to advanced interfacing capabilities. Integrated OPC support    operation and keeping API PRO healthy and updated.
  gives online access to the production environment for collec-
  tion of crucial data, including alerts and operating hours.     API Maintenance Systems is committed to the newest IT
                                                                  technology and API PRO utilizes Application Server Tech-
  Personalize your data                                           nology to secure effective operation over wide area networks
  The well-designed GUI secures a quick learning process for      and the Internet. The technical specifications include .NET,
  all users. Favourite shortcuts and even screen design can       XML and Web Services.
  be set according to the needs of each user group. It is also
  possible to optimize the working processes depending on         API PRO is being constantly developed to give you a
  the roles of the users. Advanced messaging speeds up the        competitive edge, now and in the future.
ONE BILLION EQUATIONS
ONE MILLION PARAMETERS
ONE THOUSAND ROUTINES
ONE HUNDRED POSSIBILITIES
ONE SOLUTION




API PRO
API Global Services




   With you wherever you are




 Round the globe, round the clock services
 We not only deliver effective EAM software, we also back       knowledge of maintenance management and information
 it up with round the clock customer service. With a global     technology. They work across the globe, selling, maintaining
 partner network and offices on all continents, we are well-    and implementing API PRO – which means that no matter
 equipped to meet your needs, wherever and whenever. And        where you’re located, we’re at your service. And in order to
 we don’t walk away once your solution is implemented.          ensure our customers get top service and the best possible
 Instead, we forge close bonds with our customers and           support, we also run a range of ongoing training courses for
 work to continuously develop and enhance their API PRO         our partners. Keeping them up-to-date means keeping you
 solution.                                                      up-to-date.

 A customer-focused culture                                     System configuration services
 Our success is based on a customer-centric approach from       API PRO is quick to implement and easy to learn. And if you
 the outset. Awareness of customer needs is the essence of      utilize our consultants, things will be even easier.
 our approach and has been the driving force behind customer
 relations across the world for more than two decades.          Our consultants will help you transfer data from any source
                                                                of data you may have.
 Validation expertise
 API Maintenance Systems has skilled and experienced
                                                                We train you to help configure the system depending on your
 personnel to provide assistance with your validation needs.
                                                                needs. If you prefer, we can also help you set up the layouts
 With a comprehensive understanding of FDA requirements
                                                                you need for your shoppapers or any special reports you
 and GAMP guidelines, we can deliver a range of solutions
                                                                might need.
 whatever your needs.

                                                                Once we have taught you the basics of form-design and
 Quality assured
                                                                reporting, you will be able to make your own form designs
 Quality is the cornerstone of API Maintenance Systems. But
                                                                and reports. Our consultants will stay available to help you
 a high-performance product is only as effective as the sup-
 port team behind it. When you choose API PRO, you also         whenever needed.
 choose a highly skilled global workforce dedicated to help-
 ing you get the most out of your solution.                     Maintenance consulting services
                                                                As maintenance specialists with experience from numerous
 Updates and upgrades                                           EAM implementations, we can also help you develop your
 To keep current and stay in the lead, software needs to        maintenance strategy and define which KPIs your system
 evolve. We are constantly honing API PRO’s capabilities,       should measure for you. We can even help you determine
 maximizing its functionality to ensure the best possible       what your financial goals are and how they can be supported
 return on your investment. We make you aware of our serv-      by your use of the system.
 ice packs and upgrades as soon as they’re available.
                                                                The API PRO community
 Trained to assist you                                          API PRO also has a thriving user community, with loyal and
 Whatever industry you’re in, we offer unrivalled service to    enthusiastic customers. The online message forums cover
 help you with your specific solution. Our specially selected   all aspects of API PRO, including tips and tricks to help you
 distributors are professional partners with an extensive       get the most from our growing array of modules.
ON
       WHEN
   CREATIVITY
      MEETS
         THE
       NEEDS
           OF
 TOMORROWS
MAINTENANCE
   SOLUTIONS
                                                               MAINTENANCE SOLUTIONS NETWORK




                High-level computerized maintenance                            Brain power
                API PRO is the intelligent it-solution when it comes to sys-   API PRO is brain power. A well-established organization
                tematizing company maintenance. Efficient maintenance          made by talented employees with competences within
                provides improved utilization of the operational eqipment.     maintenance, software development and data manage-
                Efficient maintenance requires overview and systematic         ment combined with a solid trade knowledge. This has
                measures. This is provided with API PRO.                       made API the leading European supplier of maintenance
                                                                               management systems.
                The flexible solution
                API PRO is the most advanced maintenance manage-
                ment system in the market. And at the same time it is          Read more at www.apipro.com
                easy to use. The solution is scalable and can be custom-
                ized to suit any needs. No more, no less.
bDirect/07
                                                                                                                          API PRO
                                                                                                                         FLEXIBLE
                                                                                                                     MAINTENANCE
API Maintenance Systems - Head Office
Roskildevej 342 B, st.
2630 Taastrup
Denmark
Tel: +45 43 48 99 00




                                                                                                                       SOLUTIONS
Fax: +45 43 48 99 01
E-mail: sales@apipro.com
Web: www.apipro.com

API Maintenance Systems Sweden
Fridkullagatan 14
412 62 Göteborg
Sweden
Tel: +46 (0) 31-707 45 45
Fax: +46 (0) 31-707 39 95
E-mail: sweden@apipro.com
Web: www.apipro.com/se

API Maintenance Systems China
Room 2020, Beijing Sunflower Tower
No 37, Maizidian Street
Chaoyang District, Beijing 100026
China
Tel: + 86 10 8527 6915
Fax: + 86 10 8527 5529
E-mail: china@apipro.com
Web: www.apipro.com/cn
                                        Distributor

API Maintenance Systems Germany
Mainberger Strasse 36
97422 Schweinfurt
Germany
Tel: +49 (0) 9721 79681 400
Fax: +49 (0) 9721 79681 415
E-mail: germany@apipro.de
Web: www.apipro.com/de

API Maintenance Systems Belgium
Jozef Van Elewijckstraat 103/3
B-1853 Strombeek-Bever
Belgium                                 API Maintenance Systems develops, markets, implements
Tel: +32 (0) 2 270 4053                 and supports the API PRO Enterprise Asset Management
Fax: +32 (0) 2 270 4055                 system throughout the world.
E-mail: belgium@apipro.com              This software is used by leading companies worldwide in
Web: www.apipro.com/be                  a variety of industries and organizations to maintain high-
                                        value capital assets such as plants, facilities and vehicles.
API Maintenance Systems Poland
Wisniowy Business Park
Ilzecka 26
02-135 Warszawa                                                                                                      GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION
Poland
Tel.: +48 225 757 308
Fax: +48 222 111 689
E-mail: poland@apipro.com
Web: www.apipro.com/pl                   www.apipro.com	           	        - for more information




                                                                                                                                         4korr

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  • 1. bDirect/07 API PRO FLEXIBLE MAINTENANCE API Maintenance Systems - Head Office Roskildevej 342 B, st. 2630 Taastrup Denmark Tel: +45 43 48 99 00 SOLUTIONS Fax: +45 43 48 99 01 E-mail: sales@apipro.com Web: www.apipro.com API Maintenance Systems Sweden Fridkullagatan 14 412 62 Göteborg Sweden Tel: +46 (0) 31-707 45 45 Fax: +46 (0) 31-707 39 95 E-mail: sweden@apipro.com Web: www.apipro.com/se API Maintenance Systems China Room 2020, Beijing Sunflower Tower No 37, Maizidian Street Chaoyang District, Beijing 100026 China Tel: + 86 10 8527 6915 Fax: + 86 10 8527 5529 E-mail: china@apipro.com Web: www.apipro.com/cn Distributor API Maintenance Systems Germany Mainberger Strasse 36 97422 Schweinfurt Germany Tel: +49 (0) 9721 79681 400 Fax: +49 (0) 9721 79681 415 E-mail: germany@apipro.de Web: www.apipro.com/de API Maintenance Systems Belgium Jozef Van Elewijckstraat 103/3 B-1853 Strombeek-Bever Belgium API Maintenance Systems develops, markets, implements Tel: +32 (0) 2 270 4053 and supports the API PRO Enterprise Asset Management Fax: +32 (0) 2 270 4055 system throughout the world. E-mail: belgium@apipro.com This software is used by leading companies worldwide in Web: www.apipro.com/be a variety of industries and organizations to maintain high- value capital assets such as plants, facilities and vehicles. API Maintenance Systems Poland Wisniowy Business Park Ilzecka 26 02-135 Warszawa GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION Poland Tel.: +48 225 757 308 Fax: +48 222 111 689 E-mail: poland@apipro.com Web: www.apipro.com/pl www.apipro.com - for more information 4korr
  • 2. ON WHEN CREATIVITY MEETS THE NEEDS OF TOMORROWS MAINTENANCE SOLUTIONS MAINTENANCE SOLUTIONS NETWORK High-level computerized maintenance Brain power API PRO is the intelligent it-solution when it comes to sys- API PRO is brain power. A well-established organization tematizing company maintenance. Efficient maintenance made by talented employees with competences within provides improved utilization of the operational eqipment. maintenance, software development and data manage- Efficient maintenance requires overview and systematic ment combined with a solid trade knowledge. This has measures. This is provided with API PRO. made API the leading European supplier of maintenance management systems. The flexible solution API PRO is the most advanced maintenance manage- ment system in the market. And at the same time it is Read more at www.apipro.com easy to use. The solution is scalable and can be custom- ized to suit any needs. No more, no less.
  • 3. API Maintenance Systems Optimizing asset utilization – minimizing capital expenditure API Maintenance Systems develops API PRO, a market- and lifespan is maximized, and you achieve significant leading Enterprise Asset Management system (EAM) savings by preventing costly repairs before they occur. which keeps downtime to a minimum and extends the Well-maintained equipment keeps working. Working lifetime of your high-value machinery. equipment enables your staff to be more productive. The net result is a positive impact on your bottom line. Delivering bottom line results An EAM system supports your maintenance processes. The ultimate testimonial And when that system is simple to use, effectively sup- But don’t take our word for it. We believe that the best ports your daily operations and delivers quantifiable endorsement of API PRO’s capabilities is the fact that improvements to your bottom line, its impact extends to everyday, more than 20,000 unique users in more than all areas of your business. API PRO is that system. 50 countries benefit from its rich functionality and ease- of-use. These customers include: API PRO helps you achieve: • Increased asset utilization SKF Sita • Faster response to breakdowns ABB Power Siemens • Lower spare part stock value Alstom Power Chr. Hansen • Less unplanned stops Lundbeck Roto Smeet • Increased work force utilization Lever Brothers Danpo Bang & Olufsen IKEA A clear focus Mondi Business Paper Fundia Steel From the outset, our entire focus has been on deliver- Koenig & Bauer Flextronix ing intelligent maintenance management IT solutions. API Kraft General Foods Interbrew PRO is the result of 20 years’ experience and expertise: Arla Foods Milko fully customizable and supported by a comprehensive Tchibo Schering-Plough customer support network, it’s the state-of-the-art answer Ciba Vision PSA Antwerp Harbor to your organization’s maintenance system needs. Denso Manufacturing Aker Maritime Phoenix Automotive Nynäs Refinery Improving productivity Invensys SCA Packing By enabling you to move your maintenance activities out Akzo Nobel Transelectric of ‘crisis’ mode and into ‘controlled’ mode, API PRO steps Kemira Coca Cola up your organization’s productivity. Equipment uptime Octapharma And many many more....
  • 4. API PRO software modules Advanced planning Production Invoicing SAP- calendar interface Project Inspection Industrial management Purchase agreement rounds interface Mobile Barcode & portable Internal purchase Import / Job ordering maintenance dataloggers requests Interfacing Maintenance Stock control Purchase Integration management management management management Graphical Document Tools Analysis and Report Change Multi- Calibration Messaging navigator management management performance management logging Company Plant Documentation Equipment documentation and information Asset optimization: giving you the edge In asset intensive industries, maintenance costs are parts are changing the objectives of the EAM system. Its typically 20 to 50 percent of the total operating costs, role now is to secure a continuous improvement in asset which is why capacity utilization and operating efficiency performance while keeping costs at a minimum. are fast becoming the main drivers of profitability. Fast information flow Predictability – the key to resource utilization To get the maximum benefit from an asset management Optimal resource utilization depends on predictability. You system, it must be easy to use. The system must secure can only optimize personnel performance by reducing the accurate and fast information flow from the moment a number of unpredicted events in the production plant. In problem occurs until the problem is resolved. terms of material management, increased predictability leads to less expensive spares and components in stock. Clever use of data increases bottom line results Predictability is also the key to optimizing Overall Equip- Your EAM system collects valuable data every day. To en- ment Efficiency (OEE). hance your competitiveness, you must be able to utilize reliability data in a way that supports continuous improve- From automation to optimization ment of your most important key performance indicators In the past, EAM systems have mainly been used for (KPIs). Your systems must support RCM (Reliability Cen- business process automation. But increased pressure tered Maintenance), TPM (Total Productive Maintenance) on asset utilization, improved utilization of maintenance and other intelligent ways of maximizing the values personnel and decreased capital expenditure for spare created by production assets.
  • 5. API PRO Software Solution Take control of your maintenance API PRO – the way to proactive maintenance API PRO has been developed over more than 20 years formance Module gives you instant access to information with dedicated staff determined to meet the needs of our about the performance of your plant – and your organi- customers. We endeavor to provide simple and effective zation. Multiple reporting functions let you extract these support of your daily operations, and facilitate a more data in the format you prefer so you can make business- intelligent use of data. You must be in charge of your critical decisions quicker. The Analysis and Performance assets, not held back by your maintenance system. With Module also helps you spot trends, and can be configured API PRO you are in the driver’s seat. It is API PRO that according to your specific key performance indicators. works for you – not the other way round. API PRO supports your need for KPIs – helping you drill down to the reasons Compatible with other systems behind the reliability problems in your plant. A truly com- API PRO can mesh perfectly with your company’s exist- prehensive tool, API PRO ensures you stay in control. ing IT systems, including condition monitoring systems, or control systems supporting the OPC standard. By Flexible standard solution using API PRO standard interfaces you can implement The most flexible EAM system on the market, API PRO true condition-based maintenance – or event driven main- offers a fully scalable, modular solution that can grow along tenance that allows you to further optimize the utilization with your organization. API PRO can be customized to fit of your production equipment. your specific needs by pure system configuration – keeping updating with the latest software releases straightforward The API PRO Interfacing Module even allows your ERP and problem-free. to benefit from API PRO in the most appropriate way. It provides you with tools to build just the kind of interface API PRO on the move you need. The API PRO SAP interface is based on SAP Using portable industrial PDA equipment is becoming standard Business Application Programmers Interface increasingly essential. The API PRO Mobile solution is (BAPI). This method secures trouble-free interfacing also based on the most recent .NET, XML and Web Services after updating either your SAP or your API PRO system. technology, allowing you to work both on-line and off-line. API PRO Mobile is one of the most potent weapons in Designed to be multinational the API armoury, allowing engineers complete freedom of API PRO is designed to support multiple languages. movement and speeding up your repairs and maintenance. Currently available in 15 languages – more are constantly API PRO also offers rigid mobile solutions for warehouse being added. management. API PRO Mobile saves you time and API PRO can be deployed cross-country, each country protects from typing errors. having its own local language on the screens, and its own screen-design. You may allow different plants to share The intelligent maintenance system some data, while other data are local. With the API PRO API PRO is an intuitive software program that can alert multi-site concept you may for example have full rights to you to under-performing equipment and give you the you own data and view rights to data in other plants. reasons for production outages. The Analysis and Per-
  • 6. API PRO Customer Cases Keeping the power on with ALSTOM ALSTOM is a global leader in the design, manufacturing, installation and servicing of power generation equipment. Its 60,000 employees, working in more than 70 countries around the globe, operate equip- ment that produces one fifth of the world’s energy. For the past 15 years, API Maintenance Systems’ advanced solutions have been instrumental to ALSTOM’s success. Efficiency is everything The power industry is performance-driven and efficiency and reliabi- lity are essential. For ALSTOM, it is vital that preventive maintenance is systematically planned and runs with clockwork precision. For optimal operation, ALSTOM’s asset information has to be managed in detail, both to support material management, and as the basis for forward planning during major overhauls. API PRO has played a key role in helping ALSTOM protect valuable plant facilities and equip- ment, extend plant lifetimes and reduce unscheduled downtime. Worldwide optimization ALSTOM staff can monitor plants all over the world from one central location. And API PRO’s analysis module makes it possible to com- Meeting stringent compliance regulations for the pharmaceutical industry The world-leading pharmaceutical group H. Lundbeck A/S has a Change Logging module with advanced traceability functions. used API PRO to manage its maintenance activities for over 20 Already being a large-scale API PRO user, Lundbeck jumped at years. Serving the American market, Lundbeck has to comply the opportunity to implement API Maintenance Systems’ unique with strict Food and Drug Administration (FDA) demands change logging technology at all of its plants. Today, all procedures regarding process traceability. It relies on API Maintenance are supported by the system, resulting in straightforward, efficient Systems for the solution. documentation. From paper to pixels Simplicity and sophistication combined The FDA requires companies to keep detailed records of any changes API PRO’s Change Logging module can register changes made made to their production process and maintenance procedures. throughout the entire work process – from initial work order infor- The traditional answer to the FDA 21 CFR Part 11 challenge is to mation to technical job data and technical data types. For Lundbeck, store enormous amounts of binders with paper documentation. it helps employees efficiently log an audit trail, and retrieve and view Lundbeck quickly realized it needed an electronic alternative. the entire process history at any time. The system elegantly organ- izes complex information that would be practically impossible to Advanced traceability functions retain any other way. From working closely with many clients in the pharmaceutical indus- try, API Maintenance Systems was aware of the compliance pres- Facing the future with confidence sures Lundbeck was facing. In response to these industry-specific Change Logging also ensures that all maintenance information is client needs, API Maintenance Systems had been working hard on instantly viewable and can provide a historical snapshot of what
  • 7. API PRO Customer Cases pare pre-defined key performance indicators (KPI) for all plants. In approach to technology gives ALSTOM the advantage it needs to this way, observations made at any plant in the world can be used ‘keep the power on’. to optimize all other plants maintained by ALSTOM. Sample of power companies using API PRO: Information at your fingertips ABB POWER The API PRO system’s innovative data import functions make it ALSTOM POWER simple for ALSTOM users to load power plant data – from plant Söderenergi, Sweden design, equipment and requisite spare parts to suppliers, alterna- NVE SEAS, Denmark tive suppliers and predefined work orders for equipment. Everybody Marmara Power Station, Turkey from operators through to management can see day-to-day and ICE, Costa Rica future maintenance jobs, while the system automatically orders Randers Kraftvarme, Denmark spare parts when predefined minimum stock levels are detected. PNOC, Philippines MHB Gmbh, Germany With intuitive user interface and a logical design, the system Killingholme Power Ltd. U.K. ensures a minimum distance between the users and the information Tocopilla Electroandina, Chile they need. This fast access to information means increased opera- Hai-Fu Ever Power, Taiwan tion time for the power plant. Bang Bo, Philippines Chiba Mill Kawatetsu, Japan Future-oriented and dependable Kuala Langat, Malaysia In an industry demanding enhanced performance, API PRO’s fresh And many more each process looked like at any point in its evolution, regardless of how many changes have been made. Lundbeck employees can access snapshots of the system and see changes that were made, by whom and why. Lundbeck system controller Brian Andersen says, “This new module has already served us well and we are confident it will continue to be extremely useful in the future.” Sample of pharmaceutical companies using API PRPO: Lundbeck, Worldwide Fresenius Kabi, Norway Schering Plough, Belgium Bavarian Nordic, Denmark Fertin Pharma, Denmark Octapharma, Sweden ALK Abello, Denmark Ciba Vision, Worldwide And many more API PRO in any industry API PRO is designed with a unique flexibility enabling it to adapt easily • Food Please also check the list of selected refer- to any industry, any size of organization and to existing business • Pharmaceutical ences where you will find reference customers processes and routines within the different companies. • Manufacturing from almost any industry. Throughout the years API Maintenance Systems has built up a spe- • Utilities cial competence and a considerable reference list within a number of • Automotive selected industries. To read what API PRO can offer to these specific • Pulp and Paper industries, please visit www.apipro.com to read case stories from a • Ports variety of industries: • Turn-key suppliers
  • 8. A P I P R O Te c h n i c a l O v e r v i e w Select the right functionality for your system Build your own system Fully modular, API PRO provides a wide range of main- the Project Management Module, API PRO can handle tenance-related functions. All the API PRO modules are complex projects, integrating with MS Project from Microsoft. fully integrated and data is shared throughout the sys- tem. The wide selection of modules means you can build Stock and purchasing control a maintenance system that fits your specific needs. And For many customers, the modules for stock control and as your use of the system develops, API PRO’s flexibility purchase management are as important as the one for means you can add modules as and when you need. work order management. API PRO’s stock management system offers extensive support for the use of portable Extensive functionality dataloggers and bar codes. And the purchasing function Functionality ranges from a complete asset documenta- includes features for management of different kinds of tion system (with intuitive access through the Plant agreements with your suppliers. Explorer or the Graphical Navigator), via extensive main- tenance and service management facilities to a full set of KPI tracking tools for material management. API PRO offers extensive history and analyses of KPIs. Reliability Centered Maintenance (RCM) is supported by More than just work order management, the maintenance advanced error code analyses. management function also includes logical round-based inspection and condition monitoring functions. And with Proven state-of-the-art technology Easy integration, fast implementation Extensive data import tools make the initial implementa- workflow while the multi-site functionality allows you to com- tion of API PRO easy and cost-effective. To store your data bine several plants in the same database. Despite this, the you can use the leading relational databases from Oracle, system is still simple to use, and may even look small for Microsoft or Progress Software. Even with large amounts of a user who only has access to data from his own plant or data you will keep response times to a minimum when re- department. trieving data from the system. Commitment to tomorrow’s IT technology Round-the-clock system availability is supported by tech- Your solution is bolstered by our comprehensive service and niques such as online backup and disk mirroring. It is easy upgrade packages. New features and functions are con- to integrate API PRO into your existing IT landscape thanks tinuously made available, ensuring long-term, trouble-free to advanced interfacing capabilities. Integrated OPC support operation and keeping API PRO healthy and updated. gives online access to the production environment for collec- tion of crucial data, including alerts and operating hours. API Maintenance Systems is committed to the newest IT technology and API PRO utilizes Application Server Tech- Personalize your data nology to secure effective operation over wide area networks The well-designed GUI secures a quick learning process for and the Internet. The technical specifications include .NET, all users. Favourite shortcuts and even screen design can XML and Web Services. be set according to the needs of each user group. It is also possible to optimize the working processes depending on API PRO is being constantly developed to give you a the roles of the users. Advanced messaging speeds up the competitive edge, now and in the future.
  • 9. ONE BILLION EQUATIONS ONE MILLION PARAMETERS ONE THOUSAND ROUTINES ONE HUNDRED POSSIBILITIES ONE SOLUTION API PRO
  • 10. API Global Services With you wherever you are Round the globe, round the clock services We not only deliver effective EAM software, we also back knowledge of maintenance management and information it up with round the clock customer service. With a global technology. They work across the globe, selling, maintaining partner network and offices on all continents, we are well- and implementing API PRO – which means that no matter equipped to meet your needs, wherever and whenever. And where you’re located, we’re at your service. And in order to we don’t walk away once your solution is implemented. ensure our customers get top service and the best possible Instead, we forge close bonds with our customers and support, we also run a range of ongoing training courses for work to continuously develop and enhance their API PRO our partners. Keeping them up-to-date means keeping you solution. up-to-date. A customer-focused culture System configuration services Our success is based on a customer-centric approach from API PRO is quick to implement and easy to learn. And if you the outset. Awareness of customer needs is the essence of utilize our consultants, things will be even easier. our approach and has been the driving force behind customer relations across the world for more than two decades. Our consultants will help you transfer data from any source of data you may have. Validation expertise API Maintenance Systems has skilled and experienced We train you to help configure the system depending on your personnel to provide assistance with your validation needs. needs. If you prefer, we can also help you set up the layouts With a comprehensive understanding of FDA requirements you need for your shoppapers or any special reports you and GAMP guidelines, we can deliver a range of solutions might need. whatever your needs. Once we have taught you the basics of form-design and Quality assured reporting, you will be able to make your own form designs Quality is the cornerstone of API Maintenance Systems. But and reports. Our consultants will stay available to help you a high-performance product is only as effective as the sup- port team behind it. When you choose API PRO, you also whenever needed. choose a highly skilled global workforce dedicated to help- ing you get the most out of your solution. Maintenance consulting services As maintenance specialists with experience from numerous Updates and upgrades EAM implementations, we can also help you develop your To keep current and stay in the lead, software needs to maintenance strategy and define which KPIs your system evolve. We are constantly honing API PRO’s capabilities, should measure for you. We can even help you determine maximizing its functionality to ensure the best possible what your financial goals are and how they can be supported return on your investment. We make you aware of our serv- by your use of the system. ice packs and upgrades as soon as they’re available. The API PRO community Trained to assist you API PRO also has a thriving user community, with loyal and Whatever industry you’re in, we offer unrivalled service to enthusiastic customers. The online message forums cover help you with your specific solution. Our specially selected all aspects of API PRO, including tips and tricks to help you distributors are professional partners with an extensive get the most from our growing array of modules.
  • 11. ON WHEN CREATIVITY MEETS THE NEEDS OF TOMORROWS MAINTENANCE SOLUTIONS MAINTENANCE SOLUTIONS NETWORK High-level computerized maintenance Brain power API PRO is the intelligent it-solution when it comes to sys- API PRO is brain power. A well-established organization tematizing company maintenance. Efficient maintenance made by talented employees with competences within provides improved utilization of the operational eqipment. maintenance, software development and data manage- Efficient maintenance requires overview and systematic ment combined with a solid trade knowledge. This has measures. This is provided with API PRO. made API the leading European supplier of maintenance management systems. The flexible solution API PRO is the most advanced maintenance manage- ment system in the market. And at the same time it is Read more at www.apipro.com easy to use. The solution is scalable and can be custom- ized to suit any needs. No more, no less.
  • 12. bDirect/07 API PRO FLEXIBLE MAINTENANCE API Maintenance Systems - Head Office Roskildevej 342 B, st. 2630 Taastrup Denmark Tel: +45 43 48 99 00 SOLUTIONS Fax: +45 43 48 99 01 E-mail: sales@apipro.com Web: www.apipro.com API Maintenance Systems Sweden Fridkullagatan 14 412 62 Göteborg Sweden Tel: +46 (0) 31-707 45 45 Fax: +46 (0) 31-707 39 95 E-mail: sweden@apipro.com Web: www.apipro.com/se API Maintenance Systems China Room 2020, Beijing Sunflower Tower No 37, Maizidian Street Chaoyang District, Beijing 100026 China Tel: + 86 10 8527 6915 Fax: + 86 10 8527 5529 E-mail: china@apipro.com Web: www.apipro.com/cn Distributor API Maintenance Systems Germany Mainberger Strasse 36 97422 Schweinfurt Germany Tel: +49 (0) 9721 79681 400 Fax: +49 (0) 9721 79681 415 E-mail: germany@apipro.de Web: www.apipro.com/de API Maintenance Systems Belgium Jozef Van Elewijckstraat 103/3 B-1853 Strombeek-Bever Belgium API Maintenance Systems develops, markets, implements Tel: +32 (0) 2 270 4053 and supports the API PRO Enterprise Asset Management Fax: +32 (0) 2 270 4055 system throughout the world. E-mail: belgium@apipro.com This software is used by leading companies worldwide in Web: www.apipro.com/be a variety of industries and organizations to maintain high- value capital assets such as plants, facilities and vehicles. API Maintenance Systems Poland Wisniowy Business Park Ilzecka 26 02-135 Warszawa GLOBAL ENTERPRISE ASSET MANAGEMENT SOLUTION Poland Tel.: +48 225 757 308 Fax: +48 222 111 689 E-mail: poland@apipro.com Web: www.apipro.com/pl www.apipro.com - for more information 4korr