SlideShare a Scribd company logo
1NH CirclesNH Circles
`
PDCA-3 FIXTURE MODIFICATION
OIL HOLE DRILLING IS OUR CONCERN AREA
Machining process
`
SE Locating Pin
BE Rest pad
BE Locator
BE Clamp
Fixture Assembly
2NH CirclesNH Circles BRAINSTORMING
Which
parameters
impact vibration
in fixture
WHY VIBRATION IS THERE IN FIXTURE ?
Can we increase
clamping
pressure?
Clamping Pressure
& Area of contact
of clamp
S.No Action Plan Resp
Action-1 To increase clamping pressure Uggarsain
Action-2 To increase area of contact of clamp Yogesh
PDCA -1 ACTION PLAN
Can we increase
the area of
contact of clamp?
3NH CirclesNH Circles
Modified Fixture
`BE Rest pad
Side Butting Pad
Side Pusher
`
SE Locating Pin
BE Rest pad
BE Locator
BE Clamp
Existing Fixture
BE Clamp
Fixture modification done
FIXTURE MODIFICATION
SE Locating Pin
4NH CirclesNH Circles
`
Fixture modification done
PDCA3-EFFECTIVENESS
5NH CirclesNH Circles
Line Layout
CO
-
01
CO
-
02
CO
-
03
CO
-
04
CO
-
05
CO
-
07
CO
-
08
CO
-
09
CO
-
10
CO
-
16
CO
-
12
CO
-
13
CO
-
14
CO
-
15
SOZAIAREA
ANTI RUST STN
K
I J K M NJ
CO 16 Oil hole Drilling and CO 12 Oil hole grooving is our concerned area.
Oil Hole Drilling Oil Hole Grooving
6NH CirclesNH Circles
Drill Deflection
When drilling hole gets deflected from its reference position
and punctures the oil hole groove Wall .
Reference Position
Deflection
Oil Hole Drilling Oil Hole Grooving OK NG
Drill Breakage
In Drill deflection during retraction time drill gets break.
7NH CirclesNH Circles MECHANISM OF CHILLER UNIT
Dust Collector Installed & Its Trial Taken.
8NH CirclesNH Circles CHILLER UNIT INSTALLATION
Chiller Unit Installed & Its Trial Taken.

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Animation new

  • 1. 1NH CirclesNH Circles ` PDCA-3 FIXTURE MODIFICATION OIL HOLE DRILLING IS OUR CONCERN AREA Machining process ` SE Locating Pin BE Rest pad BE Locator BE Clamp Fixture Assembly
  • 2. 2NH CirclesNH Circles BRAINSTORMING Which parameters impact vibration in fixture WHY VIBRATION IS THERE IN FIXTURE ? Can we increase clamping pressure? Clamping Pressure & Area of contact of clamp S.No Action Plan Resp Action-1 To increase clamping pressure Uggarsain Action-2 To increase area of contact of clamp Yogesh PDCA -1 ACTION PLAN Can we increase the area of contact of clamp?
  • 3. 3NH CirclesNH Circles Modified Fixture `BE Rest pad Side Butting Pad Side Pusher ` SE Locating Pin BE Rest pad BE Locator BE Clamp Existing Fixture BE Clamp Fixture modification done FIXTURE MODIFICATION SE Locating Pin
  • 4. 4NH CirclesNH Circles ` Fixture modification done PDCA3-EFFECTIVENESS
  • 5. 5NH CirclesNH Circles Line Layout CO - 01 CO - 02 CO - 03 CO - 04 CO - 05 CO - 07 CO - 08 CO - 09 CO - 10 CO - 16 CO - 12 CO - 13 CO - 14 CO - 15 SOZAIAREA ANTI RUST STN K I J K M NJ CO 16 Oil hole Drilling and CO 12 Oil hole grooving is our concerned area. Oil Hole Drilling Oil Hole Grooving
  • 6. 6NH CirclesNH Circles Drill Deflection When drilling hole gets deflected from its reference position and punctures the oil hole groove Wall . Reference Position Deflection Oil Hole Drilling Oil Hole Grooving OK NG Drill Breakage In Drill deflection during retraction time drill gets break.
  • 7. 7NH CirclesNH Circles MECHANISM OF CHILLER UNIT Dust Collector Installed & Its Trial Taken.
  • 8. 8NH CirclesNH Circles CHILLER UNIT INSTALLATION Chiller Unit Installed & Its Trial Taken.