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Alum a-lift eng-final

The document discusses Alum-A-Lift, which provides ergonomic lifting solutions. It explains that a successful application depends on identifying an ergonomic lifting problem and its importance to decision makers. It then provides examples of lifting solutions for various industries, including electronics/telecommunications, automotive, solar, chemical/pharmaceutical, packaging/food processing, and others.

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Alum-A-Lift A SUCCESSFUL APPLICATION DEPENDS UPON THE PERCEPTION OF AN ERGONOMIC LIFTING PROBLEM TO WHICH ALUM-A-LIFT OFFERS A VIABLE SOLUTION, AND THE IMPORTANCE ATTACHED TO THE SOLUTION BY A DECISION MAKER ERGONOMIC DEVICES FOR LIFTING, LOWERING, MOVING, POSITIONING AND HOLDING OBJECTS TOO HEAVY FOR THE UNAIDED HUMAN
3 Whether your products need to be lifted, rotated, pushed or pulled, just contact us and we will provide you the best and most suitable solution to your requirements – and this to a fair and competitive price. Your Equip-Test Team! Company introduction Equip-Test Group is the exclusive Eastern European partner of Alum-A-Lift Inc. - a specialist since 20 years in design and production of lifts for special applications. These lifting solutions are used by a wide range of global companies in a multitude of industries, e.g. electronics, semi- conductor, packaging, food processing, pharmaceutical, solar, automotive, military, aerospace and the IT field. Apart from initial consulting, we from Equip- Test Group offer a full range of spare parts ex- stock as well as competent after-sales support and maintenance services! Introduction
4 Contents Contents Application Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electronics / Telecommunications. . . . . . . . . . . . . 13 ATE – Test Fixture Lifts . . . . . . . . . . . . . . . . . . 13 Server / Computer Handling Lifts. . . . . . . . . . . 14 Television and Monitor Handling Lifts. . . . . . . . 15 Electronics Assembly Lifts. . . . . . . . . . . . . . . . 16 Amplifier Handling . . . . . . . . . . . . . . . . . . . . . . 17 Magazine / Rack Handling Lifts. . . . . . . . . . . . 18 Automotive Industry. . . . . . . . . . . . . . . . . . . . . . . . . 19 General Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Lifts for Cable Harnesses. . . . . . . . . . . . . . . . . 20 Lifts for Assembly. . . . . . . . . . . . . . . . . . . . . . . 21 Scissor Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Solar Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Chemical / Pharmaceutical Industries. . . . . . . . . . 24 Barrel Handling. . . . . . . . . . . . . . . . . . . . . . . . . 24 Roll Handling . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Clean Room Lifts . . . . . . . . . . . . . . . . . . . . . . . 26 Packaging / Food Processing Industry. . . . . . . . . 27 Roll Handling . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Barrel Handling. . . . . . . . . . . . . . . . . . . . . . . . . 28 Stainless Steel and Washable Lifts. . . . . . . . . . 29 Water Filtration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Filter Handling . . . . . . . . . . . . . . . . . . . . . . . . . 30 Tool / Frame Handling. . . . . . . . . . . . . . . . . . . . 31 Furniture Industry. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Vacuum Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Plastic Injection Molding. . . . . . . . . . . . . . . . . . . . . 33 Handling Molds. . . . . . . . . . . . . . . . . . . . . . . . . 33 Casino / Gaming Lifts. . . . . . . . . . . . . . . . . . . . . . . . 34 Handling Slot Machines. . . . . . . . . . . . . . . . . . 34 Casino Tugs. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Semi-conductor Industry. . . . . . . . . . . . . . . . . . . . . 36 Tool Handling . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Component Handling. . . . . . . . . . . . . . . . . . . . 37 Class 100 Cleanroom Lifts. . . . . . . . . . . . . . . . 38 Military / Aircraft / Aerospace Industries. . . . . . . . . . . . . . . . . . . . . . . . 39 Missile Handling . . . . . . . . . . . . . . . . . . . . . . . 39 Explosion Proof Lifts. . . . . . . . . . . . . . . . . . . . . 40 Component Assembly Lifts . . . . . . . . . . . . . . . 41 Government / Institutes / Power Plants. . . . . . . . . 42 UPS Battery Handling . . . . . . . . . . . . . . . . . . . 42 Lifts for Server Rooms. . . . . . . . . . . . . . . . . . . 43 Lifts for Printers and Office Lifts. . . . . . . . . . . . 44 Lifts for Service Companies. . . . . . . . . . . . . . . 45 Tugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5 This guide will describe the process starting with the perception of an ergonomic lifting problem and carry it through, step-by-step, to the provision of a viable solution. 1. The Object: Describe it. How much does it weigh? (Lb or Kg) What are its dimensions? (In or mm) Side-to-side Front-to-back Height Does it have any special features? 2. Where is the lift to find it (Source)? On the floor On a pallet On a shelf On a machine In a carton Elsewhere: Please describe! 3. What is the destination (Target)? Pallet Work bench Machine Carton Conveyor Rack or shelving Hopper Other: Please describe! 4. Special Conditions Floor conditions Obstacles Narrow aisles/doorways Overhead obstacles Cleanroom-class Ramps Lack of crawl space 5. Functional Requirements: In addition to lifting and lowering (Basic) and moving, what do you want to do with the object(s)? Basic (Lift or Lower) Translate Forwards or Backwards (Lateral Axis) Sideways (Longitudinal Axis) 5a. Lift or Lower Lowest Height to a Reference (e.g. Floor) Highest Height To Specific Elevation(s) Between Extremes 5b. Translate 5c. Rotate Insert Full Withdraw Defined Slide Vertical Roll Side Push Front Pull Horizontal 5d. Clamp or Capture 5e. Combinations Application Guide Application Guide
6 Having defined what is to be handled, what is to be done with the object and what the conditions are, the next steps are to specify the lift model and to configure it. 1. The load and the moment produced by the load are used to select the lift family. The standard used is the moment at 304,8 mm (12”) forward of the lift’s carriage. Thus, a 100 lb load with the load center at 304, 8 mm (12”) produces a moment of 1200 in-lb. 2. FAMILIES: (Not listed are “Specials”) *(see Page 7-11) 3. The width of the lift will depend upon such variables as the width of the object to be straddled (D) allowing clearance for inward turned casters. The lift’s width may also depend upon constraints such as doorways, machine uprights or cart widths. Lateral stability calculations may affect width as well. *(see Page Top-Left) 4. The leg profile may depend upon crawl space available for the lift’s forward projecting legs. Without any crawl space, there are two options: A counterbalanced lift without any legs; or, it may be possible to turn the lift 90o and parallel park it for side movement of the load. *(see Page 9 Down and Page 10) 5. Caster diameter (F) should be the largest practical subject to constraints. Curves have been developed, relating push force to wheel diameter on different floors. Large wheels are used for carpeted or rough floors. Many configurations will be shown later in this guide. *(see Page 7 Top-Left and Page 12) 6. Leg length (G) depends upon space, maneuverability and, most important, stability. The usual criterion is recovery from a 10o tilt with maximum load at the highest position. At times, recovery from a 12o or 15o tilt is required. *(see Page 7 Top-Left) 7. Mast length (B) is determined by defining the lowest and highest load levels, taking the difference to determine the required excursion. For models A150 through to A250, add 355,6 mm (14”) to the excursion (for the carriage and clearances). *(see Page 7 Top-Left) Example (Ctd) For B350, add 482,6 mm (19”). For A800, add 609,6 mm (24”). For example, for an A150, if a platform is to travel from floor level to 1473,2 mm (58”), adding 355,6 mm (14”) results in a 1828,8 mm (72”) long mast. If the maximum height is 1574,8 mm (62”), the next standard length will be 2133,6 mm (84”). Special mast lengths may be specified as well. At times the maximum mast length and the resulting lift height (A), will be constrained by overhead obstacles. In such instances, a telescoping mast may be specified. Application Guide Model Load (Lbs) Kgs L100 100 45, 36 L150 150 68, 04 A150 150 68, 04 A200 200 90, 72 A250 250 113, 4 B350 350 158, 76 A800 800 362, 87 A1000 1000 453, 59 A2000 2000 907, 18
7 For Loads to 100 lb Lift - Smart Light - Weight Lifts For Loads up to 75 Kg For Loads up to 100 Kg Alum - a - Lift and Build - Smart Series Model A150 Model A200 Model A250 Application Guide
8 Model B350 Special mast lengths may be specified Model B350-CS continuous side plate for heavy duty The Gorilla Lift Family With continuous side plates - Loads for 400 Kg Standard 24V system for high torque Application Guide
9 Super Gorilla Lifts A1000 - 48CS A2500 - 48CS A1000 - 60CS A2500 - 60CS reinforced sections Fitted with a powered drive train, runs on raised floors to handle tooling used in wafer fabrication in class 100 cr Used when forward projecting legs may not be used Middle weight range Application Guide
10 Used when forward projecting legs may not be used Heavy duty range - ballast usually required (As an alternative to specifying counterbalanced lifts, determine if lifts with forward projecting legs may be used by parallel parking and tranferring load on and off sideways. Conventional lifts may not require ballast.) Telescoping lifts Compound mast sections for high elevations when height constraints such as doorways are present Application Guide
11 Examples of Products developed from Engineering Projects Variable platforms Multi-Tiered Short Stroke Computers to and from burn-in racks Class 100 Clean-room to Accept a Variety of End Effects Universal mount Joystick controls 350 lbs at 96 1 deflection Class 100 Clean-room, Telescoping mast, with Powered Drive, to run on raised Tile Floors, with outriggers and 800 lbs of ballast Application Guide Casters Braking casters are usually used at rear positions Larger wheels make for ease of pushing and maneuvering Wheel diameters determine leg profiles; crawl space may limit leg profile Low profile for limited crawl space
12 Application Guide
13 ATE - Test Fixture Lifts ATE Wrists Handling 125 Kg Test Fixtures Model B350 Special Modified ATE Flat, HW Handling Test Fixtures up to 500 Kg Model A1500 ATE Flat, LW Handling Test Fixtures up to 65 Kg Model A250 ATE Flat, LW Handling Test Fixtures up to 35 Kg Model C150 Electronics/Telecommunications
14 Server / Computer Handling Lifts ESD UHMW Platform Handling Servers up to 75 Kg Model A250 ESD UHMW Platform Flip Stops Handling 50 Kg Magazines Model L150 Multiple Platforms Lifting up to four 10 Kg Laptop Model L200 Width Adjustable Arms Redundant Suction Heads, Powered Trunion Handling Chassis up to 180 Kg Model A800 Electronics/Telecommunications
15 Television and Monitor Handling Lifts Lifting TV from production line into a Lab Up to 50 Kg Model Lifting TV from production line into a Lab Up to 50 Kg Model Electronics/Telecommunications Lifting Monitors inside of boxes Up to 80 Kg Model B350 Lifting Monitors inside of boxes Up to 80 Kg Model B350
16 Electronics Assembly Lifts Adjustable Width, Heavy Duty Forkset Embedded Rollers Handling Racks up to 250 Kg Model A800 Fork Set Handling Scales Weighing up to 80 Kg Model A250 Wide Straddle Fork Set Handling 50 Kg Scanners Model A250 Roller Deck Handling Components weighing up to 225 Kg Model A800 Electronics/Telecommunications
17 Amplifier Handling Roller Deck Manual Leveling Handling Components up to 100 Kg Model A800 Removable Roller Deck Handling MRU Assemblies weighing up to 75 Kg Model A250 Boom Mounted Suction Head Redundant Vacuum System Handling 70 Kg Chassis Model B350 Boom Mounted Suction Head Redundant Vacuum System Handling 70 Kg Chassis Model B350 Electronics/Telecommunications
18 Magazine / Rack Handling Lifts Lifting Special Magazines Up to 500 Kg Model Super Gorilla Lifting Special Magazines Up to 500 Kg Model Super Gorilla Powered Pusher-Puller Handling (5) 12 Kg Racks Model A250 Powered Lateral Shuttle Platform Handling 75 Kg Nodes and Servers Model C250 Electronics/Telecommunications
19 General Lifts Side-to-Side Ball Transfer Handling Two Magazines Model A250 Shaft Clamp Gripper Handling up to 36 Kg Core Plugs Model L200 Powered Gripper Powered Trunion, Detachable swing-away Boom Handling 600 Kg ESSM Radome Molds Model A1500 Articulation Arm with Platform Model A800 AutomotiveIndustry
20 Lifts for Cable Harnesses Powered Clamp And Wrist Removable ESD UHMW Platform Handling 75 Kg Spools Model A250 Powered Expanding Mandrel Handling 75 Kg Rolls Model A250 Lifting Reels up to 200 Kg Model 150-60 Swivel V-Trough Handling 125 Kg Spools Model C250 AutomotiveIndustry
21 Lifts for Assembly Powered Dumper Dumping 70 Kg Shop Box Into 36’ Hoppers Model A250 3-Segment Articulated-Arm With Tilting Rotating Powered Gripper Handling 11 Kg Racks Model S1000 Trunion Mounted Powered Clamp Manual Wrists Handling 125 Kg Sorters Model B350 Trunion Mounted Powered Clamp Manual Wrists Handling 125 Kg Sorters Model B350 AutomotiveIndustry
22 Scissors Lifts Scissor Lift Handling 150 Kg Components Alum-A-Sumo Scissor Lift Handling 150 Kg Components Alum-A-Sumo Powered Scissors Lifting and Pushing components up to 200 Kg Model A350 Powered Scissors Lifting and Pushing components up to 200 Kg Model A350 AutomotiveIndustry
23 Articulated Arm Handling 200 Kg Crucibles Model C800 Forkset Handling 60 Kg Metrology Tools Model L200 Heavy Duty Fork Set Handling 550 Kg Crucibles Model A1500 Powered Trunion Powered Clamp Handling Hot, 150 Kg Ingots Model A800 SolarIndustry
24 Barrel Handling Parrot’s Beak Handling 300 Kg Drums Model A800 Parrot’s Beak Handling 300 Kg Drums Model A800 Powered Clamp And Trunion Handling Drums weighing up to 280 Kg Model A800 Powered Clamp Powered Wrists Handling 270 Kg Drums Model A800 Chemical/PharmacuticalIndustries
25 Roll Handling Powered Expanding Mandrel Handling Rolls up to 75 Kg Model L200 Expanding Mandrel Handling Rolls up to 100 Kg Model B350 Manual Clamp Manual Trunion Handling 125 Kg Rolls Model B350 Powered Clamp Manual Trunion Handling 100 Kg Rolls Model B350 Chemical/PharmacuticalIndustries
26 Clean Room Lifts Heavy Duty Adjustable/Removable Width Fork Set Handling 350 Kg Elements from a Frame Model C800 Fixed Boom 4-Point Tether, Additional Prong Handling up to 85 Kg Components Model C250 Manual Clamp And Wrist Handling 200 Kg Drums Model C800 Powered Clamp Powered Wrists Handling 270 Kg Rolls Model C1500 Chemical/PharmacuticalIndustries
27 Roll Handling Packaging/FoodProcessingIndustry Powered Clamp With Wrists Handling 150 Kg Rolls Model B350 Powered Clamp Handling up to 255 Kg Drums Model A800 Powered Trunion Powered Clamp Handling up to 162 Kg Rolls Model A800 3” Short Reach Expanding Mandrel Handling up to 80 Kg Rolls Model B350
28 Barrel Handling Packaging/FoodProcessingIndustry Clamp Handling 50 Kg Computers Out Of Boxes And Onto Metro Cart Model A250 Powered Clamp Powered Wrists Handling 400 Kg Drums Model A1500 Powered Trunion Powered Clamp Handling up to 300 Kg Drums Model A800 Powered Clamp Powered Wrist Handling Drums up to 225 Kg Model A800
29 Stainless Steel and Washable Lifts Packaging/FoodProcessingIndustry Handling up to 400 Kg Barrels, with stainless Steel Clamp Model Clean Room Lift Lifting any compenents inside of Clean Room, depending on End-Effector Model Washable Stainless Steel Washable Stainless Steel with End-Effector up to 300 Kg Model Washable Stainless Steel Offset Fork Set Handling 50 Kg Carboys Model L200
30 Filter Handling WaterFiltration Powered Clamp Manual Trunion Handling 50 Kg Rolls Model A250 V-Trough Handling 10” Diameter Rolls Model A150 Heavy Duty V-Trough Handling 750 Kg Rolls Model C1500 Powered Clamp Manual Trunion Handling 50 Kg Rolls Model A250
31 Tool / Frame Handling WaterFiltration Wide Reach Fork Set Handling 125 Kg Rolls Class 100 Cleanroom Model A800 Wide Reach Fork Set Handling 125 Kg Rolls Class 100 Cleanroom Model A800 Heavy Duty Fork Set Handling 100 Kg Sacks Model A2500 Adjustable Resistance Tube Catcher Manual Trunion Handling 100 Kg Glass Tubes Model A800
32 Vacuum Lifts FurnitureIndustry Dual On-Board Vacuum System Fixed Boom With Rotating Suction Plate Handling up to 150 Kg Plates Model C800 Dual On-Board Vacuum System Fixed Boom With Rotating Suction Plate Handling up to 150 Kg Plate Model C800 Powered Rotating Suction Head, Dual On-Board Vacuum System Handling 100 Kg Quartzware Model A800 Boom Mounted Suction Head and Vacuum System Handling 75 Kg Chassis Model B350
33 Handling Molds PlasticInjectionMolding Telescoping Boom Handling 55 Kg Electron Guns Model L200 Fixed Boom With Swivel Eye and Tether Handling 50 Kg Dies Model B350 Overload Sensing Boom and 3-Point Tether Handling 150 Kg Fixtures Model B350 Fixed Boom Handling up to 800 Kg Molds Model A1500
34 Casino/GamingLifts Casino Lifts Powered Casino Clamp Handling 175 Kg Slot Machines Model A800 Platform Handling 200 Kg Gaming Machines Model B450 Powered Clamp Handling 250 Kg Gaming Machine Model A800 Heavy Duty Fork Set Detachable Platform Handling 500 Kg Motorcycle Model A1000
35 Casino/GamingLifts Casino Tugs Alum-A-Lift Tug For Transporting Dollies Model Alum-A-Lift Tug For Transporting Dollies Model For Transporting Products on Dollies, with Speed Control Module Model B350 For Transporting Products on Dollies, with Speed Control Module Model A1500
36 SemiconductorIndustry Tool Handling Engagement Rail Handling 50 Kg Motherboards Model L150 Class 100 Clean Room Lift Handling Heater Elements Model A800 Adjustable Reach Boom Handling up to 110 Kg Model A800 Beam Stop Gripper Ceramic Bushing Gripper For Cleaning Area Model A250
37 SemiconductorIndustry Component Handling Manual Clamp Handling 50 Kg Bell Jars Model A800 Powered Rotating Frame Detachable Boom, Powered Rotating Shuttle Handling 40 Kg Base Plates Model B350 Powered Rotating Frame Detachable Boom, Powered Rotating Shuttle Handling 40 Kg Base Plates Model B350 Adjustable Width Hook Set On Swiveling Cross Bar Handling 27 Kg FOUP Baskets Model L200
38 SemiconductorIndustry Class 100 Cleanroom Lifts A multi purpose universal hoist, for handling components in a semi-conductor environment with Powered Articulated Arm (PAA) Model S3000 Semi Lift A multi purpose universal hoist, for handling components in a semic-onductor environment Model S1000 Heavy Duty Adjustable/Removable Width Fork Set Handling 350 Kg Elements from a Frame Model C800 Semi Lift Powered Articulated Arm (PAA) with Gripper Model S1000
39 AerospaceIndustries Missile Handling Telescoping Wrist Set Integrated Lateral and Vertical Shuttle Lifting 30 Kg Radome Assembly Model A800 Powered Clamp On Manual Trunion Handling 27 Kg Nose Cones Model A250 Retrofit of Lift 13187A Model Powered Clamp On Manual Trunion Handling 27 Kg Nose Cones Model A250
40 AerospaceIndustries Explosion Proof Lifts Handling Round Elements Up to 300 Kg Model Explosion Proof with Telescoping Arm Grabbing Special Elements. Up to 200 Kg Model Explosion Proof with special Arm With Manual Precise Adjustment Up to 100 Kg Model Explosion Proof Lifts Counterbalanced Special Application Up to 150 Kg Model Explosion Proof Lift
41 AerospaceIndustries Component Assembly Lifts Adjustable-Width Wide Forks Handling Blades up to 250 Kg Model C2000 Powered Clamp Powered Wrist Handling up to 200 Kg Tires Model C1500 Powered Rotating Tilting Suction Head On-Board Vacuum System Model A800 Powered Trunion Mounting Frame Handling 130 Kg Cabinets Model C800
42 Government/Institutes/PowerPlants UPS Battery Handling Platform Handling Modules up to 30 Kg Model L150 Fixed Boom Swiveling Eyebolt Handling 400 Kg Material Model C1000 Swiveling Shuttle Boom Handling 225 Kg Batteries Model A800 Swiveling Shuttle Boom Handling 225 Kg Batteries Model A800
43 Government/Institutes/PowerPlants Lifts for Server Rooms Adjustable Width, Heavy Duty Forkset Embedded Rollers Handling Racks up to 250 Kg Model A800 Adjustable Forks Handling 100 Kg Chassis Model A250 Fold-Up Fork Set Inertial Naviation Devices Weighing up to 37 Kg Model C250 Roller Deck Manual Leveling Handling Components up to 100 Kg Model A800
44 Government/Institutes/PowerPlants Lifts for Printers and Office Lifts Aluminum Platform Handling Trays From Burn In Racks To 60 Kg Model L150 UHMW Lined Platform Model L100 ESD UHMW Platform Handling 20 Kg TX-Units Model L200 Platform Handling up to 75 Kg Model A150
45 Government/Institutes/PowerPlants Lifts for Service Companies Trav-A-Lift Handling Sterilizers up to 137 Kg Model T250 Trav-A-Lift Next Generation Platform Model T250 Trav-A-Lift Handling 137 Kg Power Supplies Model T250 Trav-A-Lift With Boom Spreader Bar, Slings Handling 115 Kg Flat-Panel Display Model T300
46 Government/Institutes/PowerPlants Tugs Alum-A-Mula Dual-Tow Latch and Bumpers Model T3000 Adjustable Width Tines Maneuvering 2000 Kg Cabinets Model T4000 Adjustable Width Tines Maneuvering 2000 Kg Cabinets Model T4000 Tug pushing barrels Model T1500
HUNGARY - HEADQUARTERS Equip - Test Kft. Vágóhíd u. 19. H-2220 Vecsés, Hungary Phone number: + 36 (29) 550 940 Fax: + 36 (29) 356 480 E-mail: info@equip-test.com SLOVAKIA Equip - Test s.r.o. Čečinová 16/G SK 821 05 Bratislava, Slovakia Phone number: + 421 (243) 411 999 Fax: + 421 (243) 413-097 E-mail: infosk@equip-test.com UKRAINE Ekip - Test Ukraine Hoydy str., 10 office 72 Uzhgorod, 88000, Ukraine Phone number: + 38 (0312) 61 23 98 Mobile: + 38 (050) 432 4188 E-mail: infoua@equip-test.com POLAND Equip - Test Sp. z o. o. Balicka 160 30-198 Kraków, Poland Phone number: + 48 (12) 426 02 60 Fax: + 48 (12) 426 02 61 E-mail: infopl@equip-test.com ROMANIA Echip - Test s.r.l. Str. Locomotivei Nr.4 410431 Oradea, Romania Phone number: + 40 (259) 410 121 Fax: + 40 (259) 410 121 E-mail: inforo@equip-test.com DISTRIBUTOR GERMANY Equip - Test GmbH Max-Stromeyer-Str. 116 D-78467 Konstanz, Deutschland Phone number: + 49 7531 6984377 Fax: + 49 7531 6984379 Mobile: + 49 151 12929189 E-mail: infode@equip-test.com CZECH REPUBLIC Equip - Test s.r.o. Slovakova 8. CZ 602 00 Brno, Czech Republic Phone number: + 420 (541) 420 076 E-mail: infocz@equip-test.com SERBIA Multi - Test d.o.o. Topolski put 65. 21220 Bečej, Serbia Phone number: + 381 652 054 160 E-mail: infors@multi-test.rs BULGARIA Equip - Test OOD Dimitar Petkov str. Nr. 69 2nd Floor, Office 3 Sofia 1309, Bulgaria Mobile: + 359 (89) 465 3694 E-mail: infobg@equip-test.com ASIA (SINGAPORE) Equip - Test Asia PTE. LTD. 11 Kallang Place #04-05 Singapore 339155 Phone number: +65 6291 5808 Fax: + 65 6291 5408 Mobile: + 65 9786 4698 E-mail: infosg@equip-test.com www.equip-test.com

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Alum a-lift eng-final

  • 1.
    Alum-A-Lift A SUCCESSFUL APPLICATIONDEPENDS UPON THE PERCEPTION OF AN ERGONOMIC LIFTING PROBLEM TO WHICH ALUM-A-LIFT OFFERS A VIABLE SOLUTION, AND THE IMPORTANCE ATTACHED TO THE SOLUTION BY A DECISION MAKER ERGONOMIC DEVICES FOR LIFTING, LOWERING, MOVING, POSITIONING AND HOLDING OBJECTS TOO HEAVY FOR THE UNAIDED HUMAN
  • 3.
    3 Whether your productsneed to be lifted, rotated, pushed or pulled, just contact us and we will provide you the best and most suitable solution to your requirements – and this to a fair and competitive price. Your Equip-Test Team! Company introduction Equip-Test Group is the exclusive Eastern European partner of Alum-A-Lift Inc. - a specialist since 20 years in design and production of lifts for special applications. These lifting solutions are used by a wide range of global companies in a multitude of industries, e.g. electronics, semi- conductor, packaging, food processing, pharmaceutical, solar, automotive, military, aerospace and the IT field. Apart from initial consulting, we from Equip- Test Group offer a full range of spare parts ex- stock as well as competent after-sales support and maintenance services! Introduction
  • 4.
    4 Contents Contents Application Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electronics / Telecommunications. . . . . . . . . . . . . 13 ATE – Test Fixture Lifts . . . . . . . . . . . . . . . . . . 13 Server / Computer Handling Lifts. . . . . . . . . . . 14 Television and Monitor Handling Lifts. . . . . . . . 15 Electronics Assembly Lifts. . . . . . . . . . . . . . . . 16 Amplifier Handling . . . . . . . . . . . . . . . . . . . . . . 17 Magazine / Rack Handling Lifts. . . . . . . . . . . . 18 Automotive Industry. . . . . . . . . . . . . . . . . . . . . . . . . 19 General Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Lifts for Cable Harnesses. . . . . . . . . . . . . . . . . 20 Lifts for Assembly. . . . . . . . . . . . . . . . . . . . . . . 21 Scissor Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Solar Industry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Chemical / Pharmaceutical Industries. . . . . . . . . . 24 Barrel Handling. . . . . . . . . . . . . . . . . . . . . . . . . 24 Roll Handling . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Clean Room Lifts . . . . . . . . . . . . . . . . . . . . . . . 26 Packaging / Food Processing Industry. . . . . . . . . 27 Roll Handling . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Barrel Handling. . . . . . . . . . . . . . . . . . . . . . . . . 28 Stainless Steel and Washable Lifts. . . . . . . . . . 29 Water Filtration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Filter Handling . . . . . . . . . . . . . . . . . . . . . . . . . 30 Tool / Frame Handling. . . . . . . . . . . . . . . . . . . . 31 Furniture Industry. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Vacuum Lifts. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Plastic Injection Molding. . . . . . . . . . . . . . . . . . . . . 33 Handling Molds. . . . . . . . . . . . . . . . . . . . . . . . . 33 Casino / Gaming Lifts. . . . . . . . . . . . . . . . . . . . . . . . 34 Handling Slot Machines. . . . . . . . . . . . . . . . . . 34 Casino Tugs. . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Semi-conductor Industry. . . . . . . . . . . . . . . . . . . . . 36 Tool Handling . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Component Handling. . . . . . . . . . . . . . . . . . . . 37 Class 100 Cleanroom Lifts. . . . . . . . . . . . . . . . 38 Military / Aircraft / Aerospace Industries. . . . . . . . . . . . . . . . . . . . . . . . 39 Missile Handling . . . . . . . . . . . . . . . . . . . . . . . 39 Explosion Proof Lifts. . . . . . . . . . . . . . . . . . . . . 40 Component Assembly Lifts . . . . . . . . . . . . . . . 41 Government / Institutes / Power Plants. . . . . . . . . 42 UPS Battery Handling . . . . . . . . . . . . . . . . . . . 42 Lifts for Server Rooms. . . . . . . . . . . . . . . . . . . 43 Lifts for Printers and Office Lifts. . . . . . . . . . . . 44 Lifts for Service Companies. . . . . . . . . . . . . . . 45 Tugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
  • 5.
    5 This guide willdescribe the process starting with the perception of an ergonomic lifting problem and carry it through, step-by-step, to the provision of a viable solution. 1. The Object: Describe it. How much does it weigh? (Lb or Kg) What are its dimensions? (In or mm) Side-to-side Front-to-back Height Does it have any special features? 2. Where is the lift to find it (Source)? On the floor On a pallet On a shelf On a machine In a carton Elsewhere: Please describe! 3. What is the destination (Target)? Pallet Work bench Machine Carton Conveyor Rack or shelving Hopper Other: Please describe! 4. Special Conditions Floor conditions Obstacles Narrow aisles/doorways Overhead obstacles Cleanroom-class Ramps Lack of crawl space 5. Functional Requirements: In addition to lifting and lowering (Basic) and moving, what do you want to do with the object(s)? Basic (Lift or Lower) Translate Forwards or Backwards (Lateral Axis) Sideways (Longitudinal Axis) 5a. Lift or Lower Lowest Height to a Reference (e.g. Floor) Highest Height To Specific Elevation(s) Between Extremes 5b. Translate 5c. Rotate Insert Full Withdraw Defined Slide Vertical Roll Side Push Front Pull Horizontal 5d. Clamp or Capture 5e. Combinations Application Guide Application Guide
  • 6.
    6 Having defined whatis to be handled, what is to be done with the object and what the conditions are, the next steps are to specify the lift model and to configure it. 1. The load and the moment produced by the load are used to select the lift family. The standard used is the moment at 304,8 mm (12”) forward of the lift’s carriage. Thus, a 100 lb load with the load center at 304, 8 mm (12”) produces a moment of 1200 in-lb. 2. FAMILIES: (Not listed are “Specials”) *(see Page 7-11) 3. The width of the lift will depend upon such variables as the width of the object to be straddled (D) allowing clearance for inward turned casters. The lift’s width may also depend upon constraints such as doorways, machine uprights or cart widths. Lateral stability calculations may affect width as well. *(see Page Top-Left) 4. The leg profile may depend upon crawl space available for the lift’s forward projecting legs. Without any crawl space, there are two options: A counterbalanced lift without any legs; or, it may be possible to turn the lift 90o and parallel park it for side movement of the load. *(see Page 9 Down and Page 10) 5. Caster diameter (F) should be the largest practical subject to constraints. Curves have been developed, relating push force to wheel diameter on different floors. Large wheels are used for carpeted or rough floors. Many configurations will be shown later in this guide. *(see Page 7 Top-Left and Page 12) 6. Leg length (G) depends upon space, maneuverability and, most important, stability. The usual criterion is recovery from a 10o tilt with maximum load at the highest position. At times, recovery from a 12o or 15o tilt is required. *(see Page 7 Top-Left) 7. Mast length (B) is determined by defining the lowest and highest load levels, taking the difference to determine the required excursion. For models A150 through to A250, add 355,6 mm (14”) to the excursion (for the carriage and clearances). *(see Page 7 Top-Left) Example (Ctd) For B350, add 482,6 mm (19”). For A800, add 609,6 mm (24”). For example, for an A150, if a platform is to travel from floor level to 1473,2 mm (58”), adding 355,6 mm (14”) results in a 1828,8 mm (72”) long mast. If the maximum height is 1574,8 mm (62”), the next standard length will be 2133,6 mm (84”). Special mast lengths may be specified as well. At times the maximum mast length and the resulting lift height (A), will be constrained by overhead obstacles. In such instances, a telescoping mast may be specified. Application Guide Model Load (Lbs) Kgs L100 100 45, 36 L150 150 68, 04 A150 150 68, 04 A200 200 90, 72 A250 250 113, 4 B350 350 158, 76 A800 800 362, 87 A1000 1000 453, 59 A2000 2000 907, 18
  • 7.
    7 For Loads to100 lb Lift - Smart Light - Weight Lifts For Loads up to 75 Kg For Loads up to 100 Kg Alum - a - Lift and Build - Smart Series Model A150 Model A200 Model A250 Application Guide
  • 8.
    8 Model B350 Special mastlengths may be specified Model B350-CS continuous side plate for heavy duty The Gorilla Lift Family With continuous side plates - Loads for 400 Kg Standard 24V system for high torque Application Guide
  • 9.
    9 Super Gorilla Lifts A1000- 48CS A2500 - 48CS A1000 - 60CS A2500 - 60CS reinforced sections Fitted with a powered drive train, runs on raised floors to handle tooling used in wafer fabrication in class 100 cr Used when forward projecting legs may not be used Middle weight range Application Guide
  • 10.
    10 Used when forwardprojecting legs may not be used Heavy duty range - ballast usually required (As an alternative to specifying counterbalanced lifts, determine if lifts with forward projecting legs may be used by parallel parking and tranferring load on and off sideways. Conventional lifts may not require ballast.) Telescoping lifts Compound mast sections for high elevations when height constraints such as doorways are present Application Guide
  • 11.
    11 Examples of Productsdeveloped from Engineering Projects Variable platforms Multi-Tiered Short Stroke Computers to and from burn-in racks Class 100 Clean-room to Accept a Variety of End Effects Universal mount Joystick controls 350 lbs at 96 1 deflection Class 100 Clean-room, Telescoping mast, with Powered Drive, to run on raised Tile Floors, with outriggers and 800 lbs of ballast Application Guide Casters Braking casters are usually used at rear positions Larger wheels make for ease of pushing and maneuvering Wheel diameters determine leg profiles; crawl space may limit leg profile Low profile for limited crawl space
  • 12.
  • 13.
    13 ATE - TestFixture Lifts ATE Wrists Handling 125 Kg Test Fixtures Model B350 Special Modified ATE Flat, HW Handling Test Fixtures up to 500 Kg Model A1500 ATE Flat, LW Handling Test Fixtures up to 65 Kg Model A250 ATE Flat, LW Handling Test Fixtures up to 35 Kg Model C150 Electronics/Telecommunications
  • 14.
    14 Server / ComputerHandling Lifts ESD UHMW Platform Handling Servers up to 75 Kg Model A250 ESD UHMW Platform Flip Stops Handling 50 Kg Magazines Model L150 Multiple Platforms Lifting up to four 10 Kg Laptop Model L200 Width Adjustable Arms Redundant Suction Heads, Powered Trunion Handling Chassis up to 180 Kg Model A800 Electronics/Telecommunications
  • 15.
    15 Television and MonitorHandling Lifts Lifting TV from production line into a Lab Up to 50 Kg Model Lifting TV from production line into a Lab Up to 50 Kg Model Electronics/Telecommunications Lifting Monitors inside of boxes Up to 80 Kg Model B350 Lifting Monitors inside of boxes Up to 80 Kg Model B350
  • 16.
    16 Electronics Assembly Lifts AdjustableWidth, Heavy Duty Forkset Embedded Rollers Handling Racks up to 250 Kg Model A800 Fork Set Handling Scales Weighing up to 80 Kg Model A250 Wide Straddle Fork Set Handling 50 Kg Scanners Model A250 Roller Deck Handling Components weighing up to 225 Kg Model A800 Electronics/Telecommunications
  • 17.
    17 Amplifier Handling Roller Deck ManualLeveling Handling Components up to 100 Kg Model A800 Removable Roller Deck Handling MRU Assemblies weighing up to 75 Kg Model A250 Boom Mounted Suction Head Redundant Vacuum System Handling 70 Kg Chassis Model B350 Boom Mounted Suction Head Redundant Vacuum System Handling 70 Kg Chassis Model B350 Electronics/Telecommunications
  • 18.
    18 Magazine / RackHandling Lifts Lifting Special Magazines Up to 500 Kg Model Super Gorilla Lifting Special Magazines Up to 500 Kg Model Super Gorilla Powered Pusher-Puller Handling (5) 12 Kg Racks Model A250 Powered Lateral Shuttle Platform Handling 75 Kg Nodes and Servers Model C250 Electronics/Telecommunications
  • 19.
    19 General Lifts Side-to-Side BallTransfer Handling Two Magazines Model A250 Shaft Clamp Gripper Handling up to 36 Kg Core Plugs Model L200 Powered Gripper Powered Trunion, Detachable swing-away Boom Handling 600 Kg ESSM Radome Molds Model A1500 Articulation Arm with Platform Model A800 AutomotiveIndustry
  • 20.
    20 Lifts for CableHarnesses Powered Clamp And Wrist Removable ESD UHMW Platform Handling 75 Kg Spools Model A250 Powered Expanding Mandrel Handling 75 Kg Rolls Model A250 Lifting Reels up to 200 Kg Model 150-60 Swivel V-Trough Handling 125 Kg Spools Model C250 AutomotiveIndustry
  • 21.
    21 Lifts for Assembly PoweredDumper Dumping 70 Kg Shop Box Into 36’ Hoppers Model A250 3-Segment Articulated-Arm With Tilting Rotating Powered Gripper Handling 11 Kg Racks Model S1000 Trunion Mounted Powered Clamp Manual Wrists Handling 125 Kg Sorters Model B350 Trunion Mounted Powered Clamp Manual Wrists Handling 125 Kg Sorters Model B350 AutomotiveIndustry
  • 22.
    22 Scissors Lifts Scissor Lift Handling150 Kg Components Alum-A-Sumo Scissor Lift Handling 150 Kg Components Alum-A-Sumo Powered Scissors Lifting and Pushing components up to 200 Kg Model A350 Powered Scissors Lifting and Pushing components up to 200 Kg Model A350 AutomotiveIndustry
  • 23.
    23 Articulated Arm Handling 200Kg Crucibles Model C800 Forkset Handling 60 Kg Metrology Tools Model L200 Heavy Duty Fork Set Handling 550 Kg Crucibles Model A1500 Powered Trunion Powered Clamp Handling Hot, 150 Kg Ingots Model A800 SolarIndustry
  • 24.
    24 Barrel Handling Parrot’s Beak Handling300 Kg Drums Model A800 Parrot’s Beak Handling 300 Kg Drums Model A800 Powered Clamp And Trunion Handling Drums weighing up to 280 Kg Model A800 Powered Clamp Powered Wrists Handling 270 Kg Drums Model A800 Chemical/PharmacuticalIndustries
  • 25.
    25 Roll Handling Powered ExpandingMandrel Handling Rolls up to 75 Kg Model L200 Expanding Mandrel Handling Rolls up to 100 Kg Model B350 Manual Clamp Manual Trunion Handling 125 Kg Rolls Model B350 Powered Clamp Manual Trunion Handling 100 Kg Rolls Model B350 Chemical/PharmacuticalIndustries
  • 26.
    26 Clean Room Lifts HeavyDuty Adjustable/Removable Width Fork Set Handling 350 Kg Elements from a Frame Model C800 Fixed Boom 4-Point Tether, Additional Prong Handling up to 85 Kg Components Model C250 Manual Clamp And Wrist Handling 200 Kg Drums Model C800 Powered Clamp Powered Wrists Handling 270 Kg Rolls Model C1500 Chemical/PharmacuticalIndustries
  • 27.
    27 Roll Handling Packaging/FoodProcessingIndustry Powered ClampWith Wrists Handling 150 Kg Rolls Model B350 Powered Clamp Handling up to 255 Kg Drums Model A800 Powered Trunion Powered Clamp Handling up to 162 Kg Rolls Model A800 3” Short Reach Expanding Mandrel Handling up to 80 Kg Rolls Model B350
  • 28.
    28 Barrel Handling Packaging/FoodProcessingIndustry Clamp Handling 50Kg Computers Out Of Boxes And Onto Metro Cart Model A250 Powered Clamp Powered Wrists Handling 400 Kg Drums Model A1500 Powered Trunion Powered Clamp Handling up to 300 Kg Drums Model A800 Powered Clamp Powered Wrist Handling Drums up to 225 Kg Model A800
  • 29.
    29 Stainless Steel andWashable Lifts Packaging/FoodProcessingIndustry Handling up to 400 Kg Barrels, with stainless Steel Clamp Model Clean Room Lift Lifting any compenents inside of Clean Room, depending on End-Effector Model Washable Stainless Steel Washable Stainless Steel with End-Effector up to 300 Kg Model Washable Stainless Steel Offset Fork Set Handling 50 Kg Carboys Model L200
  • 30.
    30 Filter Handling WaterFiltration Powered Clamp ManualTrunion Handling 50 Kg Rolls Model A250 V-Trough Handling 10” Diameter Rolls Model A150 Heavy Duty V-Trough Handling 750 Kg Rolls Model C1500 Powered Clamp Manual Trunion Handling 50 Kg Rolls Model A250
  • 31.
    31 Tool / FrameHandling WaterFiltration Wide Reach Fork Set Handling 125 Kg Rolls Class 100 Cleanroom Model A800 Wide Reach Fork Set Handling 125 Kg Rolls Class 100 Cleanroom Model A800 Heavy Duty Fork Set Handling 100 Kg Sacks Model A2500 Adjustable Resistance Tube Catcher Manual Trunion Handling 100 Kg Glass Tubes Model A800
  • 32.
    32 Vacuum Lifts FurnitureIndustry Dual On-BoardVacuum System Fixed Boom With Rotating Suction Plate Handling up to 150 Kg Plates Model C800 Dual On-Board Vacuum System Fixed Boom With Rotating Suction Plate Handling up to 150 Kg Plate Model C800 Powered Rotating Suction Head, Dual On-Board Vacuum System Handling 100 Kg Quartzware Model A800 Boom Mounted Suction Head and Vacuum System Handling 75 Kg Chassis Model B350
  • 33.
    33 Handling Molds PlasticInjectionMolding Telescoping Boom Handling55 Kg Electron Guns Model L200 Fixed Boom With Swivel Eye and Tether Handling 50 Kg Dies Model B350 Overload Sensing Boom and 3-Point Tether Handling 150 Kg Fixtures Model B350 Fixed Boom Handling up to 800 Kg Molds Model A1500
  • 34.
    34 Casino/GamingLifts Casino Lifts Powered CasinoClamp Handling 175 Kg Slot Machines Model A800 Platform Handling 200 Kg Gaming Machines Model B450 Powered Clamp Handling 250 Kg Gaming Machine Model A800 Heavy Duty Fork Set Detachable Platform Handling 500 Kg Motorcycle Model A1000
  • 35.
    35 Casino/GamingLifts Casino Tugs Alum-A-Lift Tug ForTransporting Dollies Model Alum-A-Lift Tug For Transporting Dollies Model For Transporting Products on Dollies, with Speed Control Module Model B350 For Transporting Products on Dollies, with Speed Control Module Model A1500
  • 36.
    36 SemiconductorIndustry Tool Handling Engagement Rail Handling50 Kg Motherboards Model L150 Class 100 Clean Room Lift Handling Heater Elements Model A800 Adjustable Reach Boom Handling up to 110 Kg Model A800 Beam Stop Gripper Ceramic Bushing Gripper For Cleaning Area Model A250
  • 37.
    37 SemiconductorIndustry Component Handling Manual Clamp Handling50 Kg Bell Jars Model A800 Powered Rotating Frame Detachable Boom, Powered Rotating Shuttle Handling 40 Kg Base Plates Model B350 Powered Rotating Frame Detachable Boom, Powered Rotating Shuttle Handling 40 Kg Base Plates Model B350 Adjustable Width Hook Set On Swiveling Cross Bar Handling 27 Kg FOUP Baskets Model L200
  • 38.
    38 SemiconductorIndustry Class 100 CleanroomLifts A multi purpose universal hoist, for handling components in a semi-conductor environment with Powered Articulated Arm (PAA) Model S3000 Semi Lift A multi purpose universal hoist, for handling components in a semic-onductor environment Model S1000 Heavy Duty Adjustable/Removable Width Fork Set Handling 350 Kg Elements from a Frame Model C800 Semi Lift Powered Articulated Arm (PAA) with Gripper Model S1000
  • 39.
    39 AerospaceIndustries Missile Handling Telescoping WristSet Integrated Lateral and Vertical Shuttle Lifting 30 Kg Radome Assembly Model A800 Powered Clamp On Manual Trunion Handling 27 Kg Nose Cones Model A250 Retrofit of Lift 13187A Model Powered Clamp On Manual Trunion Handling 27 Kg Nose Cones Model A250
  • 40.
    40 AerospaceIndustries Explosion Proof Lifts HandlingRound Elements Up to 300 Kg Model Explosion Proof with Telescoping Arm Grabbing Special Elements. Up to 200 Kg Model Explosion Proof with special Arm With Manual Precise Adjustment Up to 100 Kg Model Explosion Proof Lifts Counterbalanced Special Application Up to 150 Kg Model Explosion Proof Lift
  • 41.
    41 AerospaceIndustries Component Assembly Lifts Adjustable-WidthWide Forks Handling Blades up to 250 Kg Model C2000 Powered Clamp Powered Wrist Handling up to 200 Kg Tires Model C1500 Powered Rotating Tilting Suction Head On-Board Vacuum System Model A800 Powered Trunion Mounting Frame Handling 130 Kg Cabinets Model C800
  • 42.
    42 Government/Institutes/PowerPlants UPS Battery Handling Platform HandlingModules up to 30 Kg Model L150 Fixed Boom Swiveling Eyebolt Handling 400 Kg Material Model C1000 Swiveling Shuttle Boom Handling 225 Kg Batteries Model A800 Swiveling Shuttle Boom Handling 225 Kg Batteries Model A800
  • 43.
    43 Government/Institutes/PowerPlants Lifts for ServerRooms Adjustable Width, Heavy Duty Forkset Embedded Rollers Handling Racks up to 250 Kg Model A800 Adjustable Forks Handling 100 Kg Chassis Model A250 Fold-Up Fork Set Inertial Naviation Devices Weighing up to 37 Kg Model C250 Roller Deck Manual Leveling Handling Components up to 100 Kg Model A800
  • 44.
    44 Government/Institutes/PowerPlants Lifts for Printersand Office Lifts Aluminum Platform Handling Trays From Burn In Racks To 60 Kg Model L150 UHMW Lined Platform Model L100 ESD UHMW Platform Handling 20 Kg TX-Units Model L200 Platform Handling up to 75 Kg Model A150
  • 45.
    45 Government/Institutes/PowerPlants Lifts for ServiceCompanies Trav-A-Lift Handling Sterilizers up to 137 Kg Model T250 Trav-A-Lift Next Generation Platform Model T250 Trav-A-Lift Handling 137 Kg Power Supplies Model T250 Trav-A-Lift With Boom Spreader Bar, Slings Handling 115 Kg Flat-Panel Display Model T300
  • 46.
    46 Government/Institutes/PowerPlants Tugs Alum-A-Mula Dual-Tow Latch andBumpers Model T3000 Adjustable Width Tines Maneuvering 2000 Kg Cabinets Model T4000 Adjustable Width Tines Maneuvering 2000 Kg Cabinets Model T4000 Tug pushing barrels Model T1500
  • 48.
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