Acs880 All-compatible ABB industrial drives

All-compatible ABB industrial drives
Joe Chen, 高性能中低壓變頻器產品發表會, 2012/10/18
ACS880 series offering

Content
 Portfilio
 Profile
 Hardware
 Primary Control Program
 Control panel
 Control, Communication and
Safety Option
 PC Tools
 Summary
© ABB Group
February 9, 2021 | Slide 2,

Four messages of all-compatible
© ABB Group
Human
all-compatible
Process
all-compatible
Environment
all-compatible
Business
all-compatible

All-compatible ACS880 industrial drives
Improved productivity and application control
 ACS880 industrial drives are part of our
all-compatible drives portfolio
 Designed to meet needs set by
different users –
human all-compatible
 Control virtually any process in any
industry – process all-compatible
 Drives and services are designed to
add value to our customer’s
business – business all-compatible
 Help customers meet their
environmental goals –
environment all-compatible
© ABB Group
February 9, 2021 | Slide 5

All-compatible architecture across the drives portfolio
Learn it once, use it everywhere
© ABB Group
Same PC tool
• Quick and harmonized access
to drive settings
• Flexible monitoring capabilities
• Diagnostics support with
one mouse click
Universal connectivity
• Same fieldbus, speed
feedback and I/O modules
• Harmonized connections
Same control panel
• Easy navigation and monitoring
• Harmonized parameters
• Built-in USB connection
to the PC tool
Compact and practical design
• Lighter and smaller units
• Harmonized connections
• Built-in safety functions

ACS880 industrial drives
Industries and applications
 For industries such as:
 Utility and process industries
 Oil and gas, power plant, mining, metal, pulp and
paper, sawmill, material handling (e.g. cranes) and
marine, and many more…
 For applications such as:
 Basic and high performance constant torque
applications
 Crane, extruder, winch, winder, mixer, conveyor,
compressor, and many more…
 Industrial pump and fan
© ABB Group

ABB Industrial drives
The drive, which has proved is capabilities
 ABB presents the ABB Industrial Drive
with DTC control
 The successful concept of ACS800
 Wider power and voltage range in
many different configurations
 Excellent direct torque control DTC
 Extremely wide flexibility both in
hardware and software
 Application specific solutions
 Robust and reliable
2002
© ABB Group

ABB Industrial drives
The drive, which can even more
 ABB presents the new successful
generation of ABB Industrial drive
 Continuing with the successful concept
plus innovative renewals
 Common architecture
 New standard for simple usage
 Higher power density and easier
installation
 Integrated, extendable safety
functions
 CoDeSys programming
 Reliability
2010
© ABB Group

All-compatible ACS880 industrial drives
Simplifying your world without limiting your possibilities
© ABB Group

© ABB Group
ACS880-01 scope
© ABB Group
Control board
Appl. SW
Safety
380-415V (+10/-15%)
Enc.
IO ext
Fieldbus
Panel
Options
55 – 250 kW
0.55 – 45 kW
Main circuit frames
Backwards compatible with ACS800-01
IP21, IP55, UL Type1, UL Type12
0.75-5.5kW 7.5-11kW 15-18.5kW 22-30kW 37-45kW 55-75kW 90-110kW 132-160kW 200-250kW
5.5kW (7.5hp)
0.75kW (1hp) 55kW (75hp)
3~ 208-240V (+10/-15%)
250kW (350hp)
525 - 690V (+10/-15%)
(1-7.5hp ) (10-15hp) (20-25hp) (30-40hp) (50-60hp) (75-100hp) (125-150hp) (200-250hp) (300-350hp)
R2 R3 R4 R6 R7
R1 R5 R8 R9
380-500V (+10/-15%)

ACS880-01
Hardware - Highlights
 Industrial design
 Coated boards as standard
 Improves reliability in harsh
environments
 Direct side-by-side installation
 Savings in required installation space
and cost
 Robust terminals
 Controlled fan
 Reduced noise
 Longer life time
 Speed feedback available from all fans
 Supervision
© ABB Group

Control unit ZCU-11
Highlights
 Uniform coding over industrial
drives family
 Intuitive
 Color coding
 Robust
 2.5mm^2 cables
 Pluggable terminals
 ACS880-01 I/O (vs ACS800-01)
 6 DI (6) (npn/pnp, PTC)
 1 DIIL (1)
 2 DIO (-) (Frequency input/output)
 2 AI (3) (Current/voltage)
 2 AO (2) (Current)
 3 RO (3) (250V AC / 30V DC, 2A, change over contact, protected by varistors)
 STO (-)
 D2D (Opt.)
 Ext 24V (Std)
ZCON-11
ZCU-11
© ABB Group

ACS880-01
Removable memory unit
 Easy and efficient
 Easy and quick on-site drive
replacement
 Firmware update without special skills
 Reduced downtime
 Protection of OEM know-how
 Easy update and upgrade of the SW
 Content
 FW
 Parameter setup
 Application SW
 UI configuration
 Data encrypted
© ABB Group

Hardware
Highlights - incoming air temperature measurement
 Drive will protect itself against different kinds
of temperature related failure mechanisms
 Drive provides data about drive operating
conditions and operating profile
 Can also be used for trending the ambient
temperature of the drive
Thermosensor
© ABB Group

© ABB Group
ACS880 industrial drives
Industrial control program - primary control program
 Identical software for whole the
ACS880 series, including:
 Built-in, preprogrammed application
macros
 Direct torque control (DTC)
 Energy efficiency information
 Application control programs
(crane, winch, etc.)

ACS880
ACS800
Common firmware for ABB industrial drives
Standard control program
System control program
System control program PMSM
Standard control program PMSM
Multiblock control program
Primary control program
+ IEC 61131 programming (CoDeSys)
One common firmware over the whole
ACS880 product family
Precise speed and torque control
for all applications
Benefits of ACS850 software
+
New functionality
+
© ABB Group

Common firmware for Industrial drives
Control boards & loading packages
Same firmware can be used in different
control unit and target CPU’s
Control unit for single drives and small power
inverters - ZCU
More capacity for high power drives (parallel
connected PU’s) and special applications –
BCU
One loading package for all control units
Automatic identification of control unit type
Easy firmware update
Important for applications where different
control unit types used (e.g. Multidrive)
© ABB Group

© ABB Group
ACS880 direct torque control
Versatile motor control as standard
 Motor types and control modes
 IM and PMSM motor control,
including servo motors
 Both open and closed loop control
 Accurate open loop performance
 High starting torque
 Enhanced control performance
 High output frequencies (500 Hz)
 High switching frequencies
(up to 16 kHz)

Parameter system structure
General signal type parameter groups
Drive I/O systems
Drive logic and operation
Speed reference chain and speed control
Torque reference chain
Limits
Fault functions and protections
Brake chopper and mechanical brake
Process PID
Energy saving configuration
Frequency reference chain
Functionality Group numbers
1, 3, 4, 6, 7
10, 11, 12, 13, 14, 15, 16
19, 20, 21
22, 23, 24, 25
28
30
31, 35
40, 41
45
26
43, 44
Application specific parameters
Feedback device configuration
HW and system configuration
Motor control and data
74 … 89
90, 91, 92, 93
95, 96
97, 98, 99
50, 51, 52, 53, 54, 55, 56, 57, 58
Fieldbus configuration
D2D and DDCS Master/Follower comm. 70, 71
Safety 100
© ABB Group

© ABB Group
“Enhanced usability, appealing appearance and competitive cost”
CDP312R
ACS-CP
ACS-AP

© ABB Group
ACS880 intuitive control panel
Introduces a new era in user interfaces
 One look and feel across the all-
compatible drives portfolio
 High contrast and resolution display
 Soft keys and intuitive 4-direction
navigation
 Context sensitive help-key
 Several display formats
 Supports a wide range of languages
 Assistants for simplified configurations
and use
 One panel to multiple drives
 USB connection

© ABB Group
ACP-AP control panels
Mechanical structure
 Dimensions: 73 x 130 x 25 mm
 Injection molded plastics, rubber
keypad
 IP55 when attached to drive
 Ultrasonic welded body with
detachable visual cover and keypad
 As a standard without ABB logo
Ultrasonic
welding

© ABB Group
Numeric History graph
Analog
ACS880 intuitive control panel
Examples of control panel displays

© ABB Group
 Guidance and help that
relates to context, includes
parameter help texts (ie.
manual descriptions)
Assistant Control Panel
Context-sensitive help

© ABB Group
ACS-AP Control Panel
Panel bus
Up to 32 drive simultaneously in the network

© ABB Group
ACS-AP Control Panel
USB connector
 Use control panel as a USB adapter for PC tools
 Save data from drive to the control panel and take it to the PC
(and vice versa)
Use case: take snapshot of the control panel screen
1) Press Left + Right soft keys + Up arrow
2) Connect control panel to PC
3) Save the image on your PC

Control, Communication
and Safety Option

ACS880 control and communication
Standard connections and options
© ABB Group
 Wide range of I/O connections as
standard
 Drive-to-drive (D2D) enables fast
peer-to-peer communications

© ABB Group
ABB industrial drive
Drive-to-drive link
 Direct, fast communication between
drives
 Quick master-follower setup
 Integrated as standard
 No need for additional
hardware
 Galvanically isolated
 Prevents disturbances
 Can also be used as Modbus RTU
fieldbus

ACS880 control and communication options
All major fieldbus protocols supported
© ABB Group
 Communication with all major
fieldbus protocols
 Supports Ethernet drive monitoring,
diagnostics, and parameter handling
 Adapters are easy to install in the drive
 Embedded Modbus communication
support

Backward compatibility support to ACS800
 AC80 and AC800M controllers supported
via DDCS channels
 FDCO option board needed
 ACS800 master/follower link support
 FDCO option board needed
 Fieldbus support
 ABB drives profile
 ACS800  ACS880 parameters
conversion
 Drive composer pro for parameter
handling and signal monitoring via DDCS
tool network
© ABB Group

ACS880 integrated safety features
• Complies with the requirements of the
European Union Machinery Directive
2006/42/EC
• Built-in safe torque-off (STO)
• Optional integrated safety functions module
provides:
• SS1 = Safe stop 1
• SLS = Safely-limited speed
• SBC = Safe brake control
• SMS = Safe maximum speed
• SSE = Safe stop emergency
• SS2 = Safe stop 2
• SOS = Safe operating stop
• SSM = Safe speed monitor
• SAR = Safe acceleration range
• SDI = Safe direction
• Reduces installation space and simplifies
cabling
© ABB Group
1st release
Available later

Control, communication and safety options
Mounting on control unit in frames R1-R5
 Three slots for options
 Numbering of the slots
starting from the top
most option
 Slot 1
 Slot 2
 Slot 3
© ABB Group

© ABB Group
Control, communication and safety options
Mounting on control unit in frames R6 - R9
Frames R6 - R9 also have a
mounting place for the safety
functions module on the side of
the control unit

© ABB Group
ACS880, Drive composer tool
PC tool for start-up, configuration and maintenance
 Free entry level includes:
 basic functionality
 parameter setting
 point-to-point connection
 simple monitoring
 Pro level with complete functionality
includes:
 networked drives
 control diagrams
 data logger(s)
 safety set-up
 multiple backup and restore
 block programming

Drive composer, interface to user
© ABB Group

ACS880
PC tool communication set-up
USB
RS485-networking
USB
RS485
Point to point connection
Panels removed, 2 RJ45 connectors for chaining
the bus
Panel or other
USB/RS485
converter
© ABB Group

Ethernet
ACS880
PC tool communication set-up
Profinet
Networking: modules with Ethernet switch enables daisy chaining
Separate switch
Ethernet
PC tool communication over the Ethernet fieldbus
Selected fieldbusses
can be used
1 communication slot for fieldbus and PC tool
Limited PC tool functionality
© ABB Group
PLC

Adaptive programming *
For on-site fine tuning and adaptation
Easy-to-use tool for limited programming
Included in Drive composer pro PC tool
Similar to DriveAP programming with ACS800
Programming also with Assistant control panel
Limited number of function blocks (20)
Program is defined by parameters
Block type
3 inputs
1 output
One time level for program task
Three alternatives (fast, medium or slow)
Interfacing to firmware by pointer parameters
© ABB Group

ACS880 drive programming
Common engineering tool for drives and PLC`s
 Built-in PLC functionality in the drive
 The common engineering tool Control
Builder Plus is used for drive and PLC
programming and configuration
 ContolBuilder plus is based on the
CoDeSys IEC programming
environment.
• Main features include:
• Easy integration of ABB´s drive and PLC
systems
• Creation of user parameters and events
• 5 different IEC 61131-3 programming
languages
• Debugging and on-line features
© ABB Group

ACS880 drive diagnostics and fault tracing
Drive composer PC tool
 Creates a support package
 Automatically collects all important
data
 Data loggers
 Fault logger
 All parameters
 Internal diagnostics data
© ABB Group

ACS880 drive diagnostics and fault tracing
Support package
Make support package
2) Drive composer tool
1) Control panel
ABB and partner support
@
@
© ABB Group

Wall-mounted single drives, ACS880-01
0.55 to 250 kW / 0.75 to 350 hp
 Very compact design and scalable
control from basic to demanding
applications delivered by DTC
 Drives offer programming flexibility and
a wide range of options
 Typical applications include cranes,
extruders, winches, conveyors, mixers,
compressors, pumps and fans
 Target industries include oil and gas,
mining, metals, chemicals, cement,
power plants, material handling, pulp
and paper, woodworking and marine.
© ABB Group

Standard delivery
 IP21 (UL type 1)
 Assistant control panel
 Built-in choke
 No EMC filter
 Industrial control program
 Safe torque-off
 Cable lead through entry
 Braking chopper (frames R1 to R4)
 Coated boards
 Quick guides with default set of languages
 CD including all manuals with all available languages and
web links to basic PC tool and latest manual versions
© ABB Group

© ABB Group
 Power range
 0.55 to 55 kW @ 230 VAC
 0.55 to 250 kW @ 400 VAC
 0.55 to 250 kW @ 500 VAC
 5.5 to 250 kW @ 690 VAC
 Voltage range
 208 to 240 VAC
 380 to 415 VAC
 380 to 500 VAC
 525 to 690 VAC
Ratings and voltages

© ABB Group
Wall-mounted single drive, ACS880-01
Fieldbus, speed feedback and I/O options
 Control unit has 3 slots for options such as:
 Fieldbus adapter modules
 Speed feedback modules
 Safety functions module
 I/O extension modules
• Fieldbus communication
• Standard: Modbus RTU built-in
• Drive can accommodate two fieldbus
adapters
• Speed Feedback
• HTL Incremental encoder
• TTL Incremental encoder
• Resolver + TTL encoder
• SinCos absolute encoder + TTL enc
oder
• Drive can accommodate two encoder
modules

Demo and evaluation equipment
© ABB Group
 Used for:
 sales and marketing purposes
 training of control interface and
configuration
 software development and
debugging
 Main features include:
 stand alone demo with AC control
unit/drive and motor and I/O-panel
 removable I/O-panel with serial
interface
 easy to carry and transport

© ABB Group
Wall-mounted ABB industrial drive, ACS880-01
Summary
Wall-mounted ACS880-01
Up to 250 kW
IP21 at 400 V
Control panel
Memory unit
Drive composer
PC tool
Fieldbus interfaces
PROFIBUS
DeviceNet
CANopen
Ethernet/IP
Modbus/TCP
PROFINET IO
Ethernet POWERLINK
EtherCAT
Braking options
Braking resistors
Braking choppers
Speed feedback options
TTL pulse encoder
HTL pulse encoder
Absolute encoder
Resolver
Motors
Synchronous motors
IEC motors
NEMA motors
PLC and drive engineering tools
Control Builder
System configuration,
IEC programming,
customizing
Safety options
Safe torque-off

Acs880 All-compatible ABB industrial drives

Acs880 All-compatible ABB industrial drives

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