ADARSH S
REG NO : 16020131
ROLL NO : 6
S5 MECHANICAL
 It is the process of removing material by
using high velocity stream of air/gas or
water and abrasive mixtures.
 Abrasive particles should have high metal
removal rate and accuracy.
 High velocity jet is used to remove metal
from work piece.
 FILTER
 COMPRESSOR
 PRESSURE GAUGE AND FLOW
REGULATOR
 MIXING CHAMBER
 HOPPER
 VIBRATOR
 NOZZLE
 ABRASIVE JET
 It is usually made of TUNGSTEN CARBIDE.
 It has resistance to wear.
 It provide efficient mixing of abrasives and
water jet.
 It helps to increase the velocity of the mixture.
 It compresses the air to a pressure of 15-20 bar.
 Compressor unit also consist of drier and
filter.
 It removes water vapour and dust particles to
avoid condensation .
 Pressure gauge is used for measuring pressure
of air as well as gass abrasive mixture.
 Flow regulator controlls volume flow rate of air
to maintain constant mixing ratio.
 In AJM circular hopper is employed for
continuously supplying fresh abrasive to the
mixing chamber.
Mixing chamber
 It mixes abrasives with pressurized air inside
the chamber .
 A vibrator is used to obtain a homogeneous
mixing.
 High pressure water starts at the pump and is
delivered through special high pressure
plumbing to the nozzle.
 At the nozzle abrasive mixtures are
introduced and cutting is performed.
 The nozzle increases the velocity of the
mixture at the expense of its pressure.
 The jet is used to remove unwanted material
from the work piece.
 Different types of abrasive are used in
abrasive jet machining like garnet , aluminum
oxide , olivine , silica sand , silicon carbide ,etc .
 Abrasive particles must be hard ,high
toughness, irregular in shape & edges should
be sharp .
 Paint removal
 Cleaning
 Drilling
 Turning
 Cutting
 Engraving
 Surface of the workpiece is cleaned
automatically.
 Smooth surface finish can be obtained.
 Equipment cost is low.
 Less vibration.
 No heat generation.
 Eco friendly.
 Easy of operation
 No skilled labour is required
 Low metal removal rate.
 Abrasive powder cannot be reused.
 Taper is also a problem.
 Nozzle life is less.
 Nozzle should be maintained periodically
 The better performance and the applications
represented above statement conform that AJM
is continue to expand .
 The new softwares used to minimize time and
investment there by making it possible for
more manufacturers of precision parts to install
AJM centers.
 Texas Airsonics, archived from the orginal on
March 4, 2012.
 Boothroyd, Geoffrey; Knight, Winston
(1989), Marcel Dekker, pp. 478–9,
 Todd, Robert H.; Allen, Dell K.; Alting, Leo
(1994),, Industrial Press Inc., pp. 2–5,
 Chastagner, Matthew W.; Shih, Albert J.
(2007), Transactions of NAMRI/SME, 35: 359–
366.
ABRASSIVE JET MACHINING.pptx

ABRASSIVE JET MACHINING.pptx

  • 1.
    ADARSH S REG NO: 16020131 ROLL NO : 6 S5 MECHANICAL
  • 2.
     It isthe process of removing material by using high velocity stream of air/gas or water and abrasive mixtures.  Abrasive particles should have high metal removal rate and accuracy.  High velocity jet is used to remove metal from work piece.
  • 3.
     FILTER  COMPRESSOR PRESSURE GAUGE AND FLOW REGULATOR  MIXING CHAMBER  HOPPER  VIBRATOR  NOZZLE  ABRASIVE JET
  • 4.
     It isusually made of TUNGSTEN CARBIDE.  It has resistance to wear.  It provide efficient mixing of abrasives and water jet.  It helps to increase the velocity of the mixture.
  • 5.
     It compressesthe air to a pressure of 15-20 bar.  Compressor unit also consist of drier and filter.  It removes water vapour and dust particles to avoid condensation .
  • 6.
     Pressure gaugeis used for measuring pressure of air as well as gass abrasive mixture.  Flow regulator controlls volume flow rate of air to maintain constant mixing ratio.
  • 7.
     In AJMcircular hopper is employed for continuously supplying fresh abrasive to the mixing chamber. Mixing chamber  It mixes abrasives with pressurized air inside the chamber .  A vibrator is used to obtain a homogeneous mixing.
  • 9.
     High pressurewater starts at the pump and is delivered through special high pressure plumbing to the nozzle.  At the nozzle abrasive mixtures are introduced and cutting is performed.  The nozzle increases the velocity of the mixture at the expense of its pressure.  The jet is used to remove unwanted material from the work piece.
  • 10.
     Different typesof abrasive are used in abrasive jet machining like garnet , aluminum oxide , olivine , silica sand , silicon carbide ,etc .  Abrasive particles must be hard ,high toughness, irregular in shape & edges should be sharp .
  • 11.
     Paint removal Cleaning  Drilling  Turning  Cutting  Engraving
  • 13.
     Surface ofthe workpiece is cleaned automatically.  Smooth surface finish can be obtained.  Equipment cost is low.  Less vibration.  No heat generation.  Eco friendly.  Easy of operation  No skilled labour is required
  • 14.
     Low metalremoval rate.  Abrasive powder cannot be reused.  Taper is also a problem.  Nozzle life is less.  Nozzle should be maintained periodically
  • 15.
     The betterperformance and the applications represented above statement conform that AJM is continue to expand .  The new softwares used to minimize time and investment there by making it possible for more manufacturers of precision parts to install AJM centers.
  • 16.
     Texas Airsonics,archived from the orginal on March 4, 2012.  Boothroyd, Geoffrey; Knight, Winston (1989), Marcel Dekker, pp. 478–9,  Todd, Robert H.; Allen, Dell K.; Alting, Leo (1994),, Industrial Press Inc., pp. 2–5,  Chastagner, Matthew W.; Shih, Albert J. (2007), Transactions of NAMRI/SME, 35: 359– 366.