SlideShare a Scribd company logo
The target of the entire system is to
increase the substitution rate on the
main burner up to 100 % (depending
on material composition) with solid
alternative fuel. To achieve this target
three significant steps are necessary:
	 New fine grinding equipment
	Drying step
	New burning equipment
With the MASTER System, A TEC
will optimize the core of the plant and
improve the firing of the kiln for individual
fuel mixes and the secondary fuels
used. The MASTER System is an
intelligent combination of two advanced
components – the Rocket Mill and the
Flexiflame EcoPro®
rotary kiln burner.
The MASTER System increases the TSR
significantly. By combining the mill and
the burner, a substitution rate of 100 %
of solid alternative fuel is possible.
Advantages
	Increased fuel substitution rates
	Higher efficiency with same
alternative fuel source
	Complete solution from one hand –
from waste to fuel
	CO2
savings
	Low maintenance
	Low energy consumption per ton
	Free from conventional fuel prices
fluctuations
	Improved fuel quality
As the MASTER system is a complete
system from the drying/grinding until the
flame, the contamination with foreign and
oversized bodies is not possible.
MASTER SYSTEM
THE FUTURE OF ALTERNATIVE FUEL
UTILISATION IN CEMENT PLANTS
www.atec-ltd.com
Single grinding chamber mill.
First pilot plant in Wietersdorf, Austria.
www.atec-ltd.com
Flexiflame EcoPro®
combines
economic and environmental
sustainability
The innovative technology Flexiflame
EcoPro®
offers a new concept for
solid alternative fuels injection. It
uniquely combines high control
(through the burner) and high oxygen
(near secondary air) with the benefit
of negative fuel costs. Who said
environmental friendly solutions cannot
also be financially advantageous?
Flexiflame EcoPro®
guarantees
high performance with low grade
alternative fuels. The patented process
helps avoiding traditional fuel price
fluctuations and contributes to a clean
environment.
The Rocket Mill: Drying and
grinding in one step
The Rocket Mill is A TEC’s innovation
for alternative fuel preparation which
combines drying and grinding in one
step. The machine is equipped with
two grinding chambers which can
be independently loaded. Permanent
control of the mill power guarantees
optimum and secure utilization. The
input material usually only requires one
pre-shredding step followed by a sieving
step, which is sorting out the organic,
and a magnetic separation.
Interchangeable perforated screens
will adapt the size of the final product
to the optimum for the customer
pyrolysis process. Due to the grinding
technology, a drying effect of approx.
10 % is given improving the alternative
heat value per ton. Additional drying
with process waste gas is possible to
achieve a higher drying rate. The ultra-
fines are dedusted and also dosed to
the kiln system.
Rocket Mill with
two grinding chambers
Flexiflame EcoPro®
Flexiflame EcoPro®

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A TEC Master System

  • 1. The target of the entire system is to increase the substitution rate on the main burner up to 100 % (depending on material composition) with solid alternative fuel. To achieve this target three significant steps are necessary: New fine grinding equipment Drying step New burning equipment With the MASTER System, A TEC will optimize the core of the plant and improve the firing of the kiln for individual fuel mixes and the secondary fuels used. The MASTER System is an intelligent combination of two advanced components – the Rocket Mill and the Flexiflame EcoPro® rotary kiln burner. The MASTER System increases the TSR significantly. By combining the mill and the burner, a substitution rate of 100 % of solid alternative fuel is possible. Advantages Increased fuel substitution rates Higher efficiency with same alternative fuel source Complete solution from one hand – from waste to fuel CO2 savings Low maintenance Low energy consumption per ton Free from conventional fuel prices fluctuations Improved fuel quality As the MASTER system is a complete system from the drying/grinding until the flame, the contamination with foreign and oversized bodies is not possible. MASTER SYSTEM THE FUTURE OF ALTERNATIVE FUEL UTILISATION IN CEMENT PLANTS www.atec-ltd.com Single grinding chamber mill. First pilot plant in Wietersdorf, Austria.
  • 2. www.atec-ltd.com Flexiflame EcoPro® combines economic and environmental sustainability The innovative technology Flexiflame EcoPro® offers a new concept for solid alternative fuels injection. It uniquely combines high control (through the burner) and high oxygen (near secondary air) with the benefit of negative fuel costs. Who said environmental friendly solutions cannot also be financially advantageous? Flexiflame EcoPro® guarantees high performance with low grade alternative fuels. The patented process helps avoiding traditional fuel price fluctuations and contributes to a clean environment. The Rocket Mill: Drying and grinding in one step The Rocket Mill is A TEC’s innovation for alternative fuel preparation which combines drying and grinding in one step. The machine is equipped with two grinding chambers which can be independently loaded. Permanent control of the mill power guarantees optimum and secure utilization. The input material usually only requires one pre-shredding step followed by a sieving step, which is sorting out the organic, and a magnetic separation. Interchangeable perforated screens will adapt the size of the final product to the optimum for the customer pyrolysis process. Due to the grinding technology, a drying effect of approx. 10 % is given improving the alternative heat value per ton. Additional drying with process waste gas is possible to achieve a higher drying rate. The ultra- fines are dedusted and also dosed to the kiln system. Rocket Mill with two grinding chambers Flexiflame EcoPro® Flexiflame EcoPro®