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Document No.: 12224
Revision: 08-Jun-2011
Handbook TC0013
BLH • NOBEL Weighing Systems
Brands of VPG Process Weighing
handbook
Solutions for Process Weighing and Force Measurement
Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
1. Hazardous Locations......................................................................................... 2
2. Methods of Protection....................................................................................... 3
3. Approval/Listing of Equipment......................................................................... 6
4. Weighing Equipment in Hazardous Areas......................................................... 6
5. System Configurations....................................................................................... 8
6. Overview of International Requirements .......................................................... 9
7. List of Approved Products............................................................................... 12
8. References........................................................................................................ 14
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
1. Hazardous Locations
This BLH handbook is intended to educate the user
regarding the proper selection ofelectronic weighing
systems used in hazardous locations. This document
does not cover the installation of equipment as this is
typically the responsibility of the installing electrician and/
or engineering design firm. Information contained herein
has been compiled from a number of published sources
and condensed to cover the subject as related to electronic
weighing equipment only.
1.1	 The National Electric Code (ANSI/NFPA 70)
The stated purpose of the (NEC) code is ‘the practical
safeguarding of persons and property from hazards arising
from the use of electricity’. Articles 500 through 517 of
the code cover the installation of electrical equipment in
locations where fire or explosion hazards may exist due to
flammable gases or vapors, flammable liquids, combustible
dust, or ignitable fibers.
1.2	 Hazardous Area Classifications
The classification of hazardous areas is dependent upon
the properties of various hazardous materials and the
likelihood of their presence. The following table is an
interpretation of the classifications.
Table 1 – Location Classifications
Class
I
II
III
Vapor
Dust
Fiber
Division
1
2
Always Present
Present Under Fault Conditions
Group
A
B
C
D
E
F
G
Acetylene
Hydrogen
Ethylene
Propane
Metal Dust
Carbon Dust
Grain Dust
1.3	 Temperature Classifications
The auto ignition temperature (AIT) of a hazard is a
consideration when specifying equipment. A system of
marking the external surface temperature of equipment
for hazardous areas exists to identify suitability for a
particular application. The following chart lists the
temperature ranges for the various ratings.
NFPA standard 497M provides information of the ignition
temperatures for Class I and Class II materials.
Table 2 – External Surface Temperature
Identification Numbers
Maximum Temperature
ID Number
ºC ºF
450
300
280
260
230
215
200
180
165
160
135
120
100
85
842
572
536
500
446
419
392
356
329
350
275
248
212
185
T1
T2
T2A
T2B
T2C
T2D
T3
T3A
T3B
T3C
T4
T4A
T5
T6
1.4	 NEMA Designations
The National Electrical Manufacturers Association
(NEMA) classifies enclosures for electrical equipment
based upon application. The association publishes a
performancestandardthatisusedinconjunctionwithother
standards to test and certify, approve or list enclosures for
use in ordinary as well as hazardous locations.
Handbook TC0013
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
2. Methods of Protection
Whenever possible electrical equipment should be installed
outside of the hazardous area. In situations where this is
not possible, methods are available to make the equipment
safe for the location. The method of choice for a specific
application is often a function of cost, simplicity and
expected reliability. In some cases a system that combines
several different technologies is the best choice.
2.1	 Simple Apparatus
International authorities recognize that ‘Simple
Apparatus’ such as thermocouples, resistive sensors,
LED’s and switches may be employed in a hazardous area
without third party certification if they do not generate or
store more than 1.2V, 0.1A, 20J, and 25W. This concept has
not yet gained widespread acceptance in the U.S.
2.2	 Explosion-Proof Enclosure Systems
Explosion-proof enclosures for electrical equipment are
designed to control an internal explosion so that it does
not ignite a combustible hazard external to the system. In
many cases these enclosures are heavy aluminum castings
that are designed to withstand the pressure produced by an
explosion, plus a safety factor. In addition to the strength
of the enclosure, all penetrations are of sufficiently close
tolerance and length to quench any flames that would
otherwise propagate outside the enclosure. Explosion-
proof equipment designs are available to satisfy any of the
classification requirements.
2.3	 Purged and Pressurized Enclosure Systems
Purged and pressurized enclosures are used to reduce the
classification within the enclosure by some degree. Purging
Table 3 – NEMA Classifications of Non-Hazardous Locations
Protects Against: 1 2 4 4X 5 6 6P 11 12 12K 13
Incidental contact with enclosed equipment * * * * * * * * * * *
Falling dirt * * * * * * * * * * *
Falling liquids and light splashing * * * * * * * * *
Dust, lint, fibers, and flyings * * * * * * *
Hose down and splashing water * * * *
Oil or coolant seepage * * *
Oil or coolant spraying and splashing *
Corrosive agents * * *
Occasional temporary submersion * *
Occasional prolonged submersion *
Table 4 – NEMA Classifications of Hazardous Locations
NEMA 7	 –	Enclosures for indoor use in Class I, Groups A, B, C, and D hazardous locations as defined by the NEC.
Designed to withstand the pressure resulting from an internal explosion and to contain the explosion from
igniting the atmosphere surrounding the enclosure.
NEMA 8	 –	Enclosures for indoor or outdoor use in Class I, Groups A, B, C, and D hazardous locations as defined by the
NEC. All potentially arcing contacts and connections are immersed in oil to prevent ignition of an explosive
atmosphere.
NEMA 9	 –	Enclosures for indoor use in a Class II, Group E or G hazardous locations as defined by NEC. Enclosures
prevent the entrance of dust.
NEMA 10	 –	Non-ventilated enclosures meeting the requirements of the Mine Safety and Health Administration,
30 C.F.R. Part 18.
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
is a technique of supplying a sealed enclosure with a clean
supply of inert gas or air in order to remove and or prevent
the entrance of a combustible vapor or dust. Three types
of purges are recognized by NFPA, and are designated as
types X, Y, and Z. A Type Y purge reduces the classification
within the enclosure from Div. 1 to ordinary and is
equipped with various interlocks to prevent application
of power before a sufficient purge period has elapsed. A
Type Y purge enclosure reduces the classification from
Div. 1 to Div. 2, and a Type Z purge reduces a Div. 2 to
ordinary.
2.4	 Non-Incendive System Equipment
Non-incendive equipment is incapable of releasing
sufficient electrical or thermal energy to ignite flammable
gases or vapors under ‘normal’ operating conditions.
Equipment of this type is suitable for use in Class I,
Division 2 locations without special enclosures or other
safeguards. In order for equipment to qualify as non-
incendive, thermal energy from devices such as power
supplies, resistors, etc., must be below that required to
ignite the anticipated hazard (ref. par. 1.3, Temperature
Classifications). In addition, the energy released at make
and break contacts within the circuit must be below the
minimum required energy needed to ignite the hazard (ref.
Figure 2 – Typical Ignition Curve).
2.5	 Intrinsically Safe Systems
Intrinsic Safety is based on the principal of restricting
electrical energy available in the hazardous area equipment
circuits under both normal and fault operating conditions.
Limiting energy below the minimum level required to
ignite the material makes any sparking contacts or heat
producing components incapable of being an ignition
source. This type of protection is used in Division 1
locations.
Intrinsically safe equipment can be approved as a complete
system (loop) or as individual components under the ‘entity’
concept. A loop approval will specify each component of
a system and the interconnection methods. etc., needed to
gain and maintain an approval. The entity approval of a
component of a system will allow for the interconnection
of apparatus not specifically examined as a combination.
The criteria for the interconnection is that specific entity
parameters such as voltage, current, capacitance, and
inductance are observed.
Figure 1. Diagram of I.S. System
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
Figure 2. Typical Ignition Curve
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
3. Approval/Listing of Equipment
In many cases the NEC requires that the equipment used
in hazardous locations be ‘approved’ by the authority
having jurisdiction. The ‘authority’ can be a local building
code official, fire marshal, insurance company, plant safety
committee, or any combination thereof. These authorities
often require that equipment be evaluated by a third
party organization to ensure conformance to recognized
standards. In the U.S.A., the predominant third party test/
evaluation organizations are Factory Mutual Research
(FM) and Underwriters Laboratories (UL). The standards
applied to hazardous location equipment are developed
and maintained by FM and UL and in some cases ISA and/
or ANSI.
3.1	Standards
ISA 82.01, 82.02, and 82.03 - Safety Standard for
Electrical and Electronic Test, Measuring, Controlling,
and Related Equipment
NFPA 496 - Purged and Pressurized Enclosures for
Electrical Equipment
FM 3600 - Electrical Equipment for Use in Hazardous
Location, General Requirements
FM 3610 - Intrinsically Safe Apparatus and Associated
Apparatus for Use in Class I, II and III, Division 1
Hazardous Locations
FM 3611 - Electrical Equipment for Use in Class I,
Division 2, Class II Division 2 and Class III, Division 1
and 2 Hazardous Locations
FM 3615 - Explosion-proof Electrical Equipment,
General Requirements
FM 3810 - Electrical and Electronic Test, Measurement
and Process Control Equipment
3.2	 FM Labels
4. Weighing Equipment in Hazardous Areas
Different elements of a process weighing system can be
installed in locations with varying degrees of protection
requirements. For example, it is common for the sensors
to be installed in a Division 1 location while the display
device is located in a non-hazardous area. Consequently,
the design of the system will require differing levels
of protection depending upon the location of specific
components. In addition, the functional requirements of
a device may preclude the use of a particular protection
method. For example, load cells are required to deflect
under load in order to operate, consequently, an explosion-
proof enclosure/construction would not be a suitable
method of protection.
4.1	Transducers
Electronic load cell transducers consist of a metal element
with a series of strain gage sensors bonded to it. Strain
gages operate like variable resistors and individually
are considered ‘Simple Apparatus’ because they do not
produce or emit heat or electrical energy. To produce an
output signal, a load cell requires excitation. Therefore,
when installed in a hazardous area, some consideration
must be given to the level of energy at the load cell under
normal and fault conditions.
Load cells typically have an impedance of 350 or 700 ohms
and are excited using 10 or 15 Vdc. A single 350 ohm load
cell will draw no more than 42.8 mA at 15 Vdc. These
voltage and current levels are well below the minimum
ignition energies of commonly encountered vapors,
liquids, dusts or fibers and therefore are not a potential
ignition source under normal operating conditions. Due to
the lack of arcing or heat producing components, 350 and
700 ohm load cell transducers meet the requirements of
non-incendive apparatus and are thus suitable for use in a
Division 2 hazardous location.
Figure 4. Load Cells are not explosion-proof
CLASS I, II DIVISION 2
GROUPS A–G
VOLTAGE: 115VAC
POWER: 15VA FREQ: 50/50HZ
FUSE RATING: 500ma 250V
CLASS 1, II DIV 2 GR A–G WHEN INSTALLED IN
ACCORDANCE WITH BLH DRAWING 465149–3
465416–1
APPROVED
NEMA 4
Figure 3. Typical FM Label
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
While load cells are safe under normal operating conditions
they do not possess any internal protection from voltage
or current surges that may occur (during abnormal
conditions) in equipment connected to them. This lack of
fault protection requires that another device(s) be installed
between the transducer and the device it is connected to
for power and signal. Commercially available intrinsic
safety barriers are available to perform this function.
Since the transducer is safe under normal conditions and
the barriers provide protection for fault conditions, the
transducer with barrier protection is therefore suitable for
use in a Division 1 location.
4.2	 Summing Units
Multi-transducer weighing systems often use a summing
unit to average the load cell outputs in a single scale system.
The summing circuit distributes excitation power to each
cell and averages the cell outputs by connecting excitation
and signal leads in parallel. In addition, isolation resistors
and a guard circuit are employed to increase performance.
The summing unit, much like a load cell, contains only
resistive type elements. However, because up to eight
350 ohm cells can be powered in parallel, the energy in the
circuit can be up to 350 mA at 15 Vdc. BLH summing units
do not use make or break contacts and heat dissipated
through the isolation resistors is very low, making these
units non-incendive and suitable for a Division 2 location.
For Division 1 locations intrinsic safety barrier protection
is required.
Note: Explosion-proof or purged enclosures can be used
to make the summing unit safe but intrinsic safety barriers
are still required to make the load cells safe.
4.3	Indicator/Transmitters
Contemporary microprocessor based transmitters and
indicating transmitters operate at power levels much
below that anticipated by their 120/220 Vac supply voltage.
Voltage and current levels at various push buttons and
switches are nominally only 5 V at less than 1 mA which
is well below the minimum ignition energy of common
hazards. Heat produced in power supply transformers,
while significantly higher than that produced in the
transducer or summing unit, is low enough to not require
a temperature rating. These operating characteristics,
coupled with proper wiring, make these units suitable for
Class I, Division 2 locations without special enclosures, and
Class II, Division 2 with dust-tight enclosures. Installing
indicators and transmitters in an explosion-proof housing
satisfies Division 1 location requirements. Use of the
proper purge type enclosure is also acceptable for making
a unit suitable for a Division 1 location and, in many cases,
is less expensive than explosion-proof construction.
4.4 Intrinsic Safety Barriers
Application of transducers and summing units in Division
1 locations requires the use of intrinsic safety barriers.
Under normal operating conditions, I.S. barriers have no
arcing or heat producing contacts and can be installed in a
Division 2 location in a general purpose enclosure. When
installed in Division 1 locations, an explosion-proof or
purged enclosure is required.
4.4.1 Safety Barrier Circuit Diagram
Electrical energy is limited in hazardous areas through
the use of safety barriers which are mounted as interfaces
between non-hazardous and hazardous locations.
Figure 5. Safety barrier circuit diagram
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
Essentially, safety barriers pass measurement and control
signals without loss, but in the event of an electrical fault,
limit the voltage and current entering the hazardous area.
Barriers consist of three components:
1.	 Fuse: to limit the maximum current that can flow
through the diodes.
2.	 Resistance: to limit the maximum current entering the
hazardous area.
3.	 Shunt clamping device: to limit the voltage between
ground and signal line. Zener diodes are used for this
purpose.
5. System Configurations
Given the variety of potential applications and product
configurations available, there is an infinite range of hybrid
system configurations possible. The following diagrams
outline some typical configurations.
Class I and II Division 1
Groups A-G Location
Ordinary Location
Figure 7. Division 1 and ordinary location application: intrinsic safety barriers required; instrument located in safe area
Figure 6. Division 2 application: non-incendive; intrinsic safety barriers not required
FM Approved LCp-10, 20 or 30
(Groups FG Require NEMA
4/4X Enclosure)
308A - 4/8
CP/SS
Summing
Junction Box
Class I and II Division 2
Groups A-D, F  G Locations
Class I and II Division 2
Groups A-D, F and G Locations
Class I and II Division 1
Groups A-G Location
Ordinary Location
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
6. Overview of International and
European Requirements
Outside North America there are organizations that
perform functions similar to the NFPA (National Fire
Protection Association), FM (Factory Mutual) and NEMA
(National Electrical Manufacturers Association). In
general terms, the approach to safety and standardization
of these organizations is in agreement with the North
American authorities.
6.1	 IEC – International Electrotechnical
Committee
The purpose of the IEC is to establish uniform standards
for a wide variety of electrical devices with the intent of
encouraging international trade. There are currently 40
countries on the committee including the U.S. The IEC
technical committee, TC 31, prepared the requirements
for explosion and ignition protection principles based on
Articles 500-503 of the National Electric Code (NEC).
The summary of these requirements are published in IEC
Publication 79 - Electrical Apparatus for Explosive Gas
Mixtures.
308A - 4/8
CP/SS - IS
Intrinsically
Safe
Summing
Junction Box
404/405
IS Barrier
Explosion
Proof
IS Tagged
Load Cells
Explosion - Proof
(B - G only)
FM Approved LCp-10, 20, or 30
with Type Y Purge
Figure 8. Division 1 and ordinary location application: intrinsic safety barriers required; purged or explosion – proof enclosures
Table 5. Publication 79 Summary
Publication Content
79—0 General Introduction
79—1 Construction and Test of
Flame-Proof Enclosures of
Electrical Apparatus
79—2 Pressurized Enclosures
79—3 Spark Test Apparatus for
Intrinsically Safe Circuits
79—4 Method of Test for Ignition
Temperature
79—5 Sand Filled Apparatus
79—6 Oil Immersed Apparatus
79—7 Construction and Test
of Electrical Apparatus
Increased Safety
79—8 Classification of Maximum
Surface Temp.
79—9 Product Marking
79—10 Classification of Hazardous
Areas
Class I and II Division 1
Groups A-D, F and G Locations
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Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
6.1.1 Classification of Hazardous Areas
IEC publication 79-10 defines the guidelines for classifying
hazardous areas. Instead of using Classes and Divisions,
the term Zones is used as defined below:
•	 Zone 0 - Zone 0 is an area in which an explosive
gas-air mixture is continuously present or present
for long periods. (This is comparable to Class I,
Division 1 areas as defined by the National Electrical
Code.) Generally, most industrial users try to keep
all electrical equipment out of Zone areas. The only
equipment approved for use in Zone 0 applications is
intrinsically safe equipment.
•	 Zone 1 - Zone 1 is an area in which an explosive gas-air
mixture is likely to occur in normal operations. Zone 1
also is comparable to Class I, Division 1 applications.
•	 Zone 2 - Zone 2 is an area in which an explosive gas-air
mixture is not likely to occur and if it does, it is only for
a short period of time. (This is comparable to a Class I,
Division 2 location area as defined by the NEC.)
•	 Zone 10 - Zone 10 is an explosive atmosphere resulting
from dust which is present continuously or for long
periods of time. (This is comparable to a Class II,
Division 1 application.)
•	 Zone 11 - Zone 11 is a short lived explosive dust
atmosphere from unsettling dust deposits. (This is
comparable to a Class II, Division 2 location.)
Note: Class III locations (fibers and flyings) are covered in
Zone 10 and Zone 11 areas.
6.2	 CENELEC — The European Committee for
Electrotechnical Standardization
Members of the European Community have established
uniform standards for hazardous location electrical
equipment with the goal of reducing trade barriers among
the European nations. The standards are based on IEC
recommendations and are designated as EN (Euronorm)
standards.
Table 6. Classification Comparison
Hazardous Material
NEC
U.S. Standards
IEC
Euronorm Standards
Gas or Vapor
Class I
Division I
Zone 0 and
Zone 1
Class I
Division 2
Zone 2
Dust
Class II
Division 1
Zone 10
Class II
Division 2
Zone 11
Fibers or Flyings
Class III
Division 1
Zone 10
Class III
Division 2
Zone 11
Table 7. EURONORM Standards
Methods EURONORM
General Requirements
Oil Immersion o
Pressurization p
Sand Filled q
Flameproof d
Increased Safety e
Intrinsic Safety i
EN50014
EN50015
EN50016
EN50017
EN50018
EN50019
EN50020
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Document No.: 12224
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A Guide to Safe Electronic Weighing
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Handbook TC0013
BLH • Nobel Weighing Systems
6.3	 I.P. – Ingress Protection
The degree of protection the enclosure provides is the
ingressprotection(similartotheU.S.NEMAdesignations).
Marking for the degrees of protection include IP (Ingress
Protection) followed by two numerals. The first numeral
indicates the protection provided for personnel against
contact with live or moving parts inside the enclosure and
protection of equipment against ingress of solid foreign
bodies, i.e., dust. The second numeral designates the
protection of the equipment against liquids.
Code letters
First code digit
Second code digit
IP 6 5
Figure 9. Example of a protective category designation
Table 8. Protection Against Solid Objects
First IP Digit Degree of Protection (contact hazard and foreign object protection)
0 No special protection
1
Protection against penetration of solid objects larger than 50mm (1.92) in diameter (large objects)1
No protection against intentional access, e.g., by hand, but keeping larger parts of the body at a distance
2
Protection against entry of solid objects larger than 12mm (0.47) in diameter (medium objects)1
Keeping out fingers and other small objects
3
Protection against entry of solid objects larger than 2.5mm (0.10) in diameter (small objects)1, 2
Keeping out tools, wires, and other objects, larger than 2.5mm (0.10) in diameter
4
Protection against entry of solid objects larger than 1.0mm (0.04) in diameter (granular objects)1, 2
keeping out tools, wires, and similar objects, of a thickness exceeding 1mm (0.04)
5
Protection against harmful dust deposits. Ingress of dust is not totally prevented, but dust does not enter in
sufficient quantity to interfere with operation of the equipment (dust protected)3
Full contact protection
6
Protection against ingress of dust (dust-light)
Full contact protection
1.	With equipment of protection grades 1 to 4, solid objects of regular or irregular shape with three dimensions square to
each other larger than the corresponding diameter values, will be prevented from entering.
2.	For protection grades 3 and 4, the application of this table to operating equipment with drain-age holes or cooling air vents
is the responsibility of the competent specialist.
3.	For protection grade 5, the application of this table to operating equipment with drainage holes is the responsibility of the
competent specialist.
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Document No.: 12224
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A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
7. List of Approved Products
Approved or certified products fall into three general
categories of approval. Ordinary location approval
indicates that the device has been examined and found
to satisfy the minimum requirements for electrical safety.
Equipment approved for Division 2 hazardous locations
meets not only the minimum requirements but also the
additional requirements for use in the hazardous location.
Division 1 approval indicates that the device satisfies
ordinary and Division 2 as well as Division 1 — the most
stringent hazardous location — requirements.
For the U.S. and Canadian markets BLH maintains
approvals and certifications with both FM (Factory
Mutual) and CSA (Canadian Standards). These approvals
are, in many cases, acceptable in other parts of the world.
Table 9. Protection Against Liquids
Second IP Digit Degree of Protection (water protection)
0 No special protection
1
Protection against dripping water
It must not have any harmful effect (dripping water)
2
Protected against dripping water
Dripping water shall have no harmful effect when the enclosure is lifted at any angle 15° from its normal position
(indirect dripping water)
3 Spraying water falling at any angle up to 60° from the vertical shall have no harmful effect (spraying water)
4 Water splashed against the enclosure from any direction shall have no harmful effect (spraying water)
5 Water projected by a nozzle against the enclosure from any direction shall have no harmful effect (water jets)
6
Water from heavy seas or water projected in powerful jets shall not enter the enclosure in harmful quantities
(flooding)
7
Ingress of water in a harmful quantity
Shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time
(temporary submersion)
Test is 30 minutes in H2O at 1 meter
8
The equipment is suitable for continuous submersion in water under conditions which shall be specified by the
manufacturer (submersion)1
1.	This protection grade signifies an airtight enclosure. However, water may enter in certain equipment provided that it has
no harmful effect.
Technical contact in Americas: pw.usa@vishaypg.com,
Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com,
Taiwan: pw.roc@vishaypg.com
www.weighingsolutions.com
13
Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
Table 10. List of BLH Approved Products
Transducers
FM Class I  II, 	Div. 2 Groups A-G 	KIS, Z-Blok, KDH, C2P1
FM Class I  II, 	Div. 1 Groups A-G w/I.S. Barriers	 C3P1, T2P1, T3P1, U3SB
CSA Class I  II, 	Div. 1 Groups A-G w/I.S. Barriers 	 U3G1, Alpha, PHL, PLB, SBP1
Summing Units
FM Class I  II, 	Div. 2 Groups A-G
FM Class I  II, 	Div. 1 Groups B-G w/Ex. Encl.
UL Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	 304, 308
CSA Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	 308AFM
Class I  II, 	Div. 1 Groups A-G w/I.S. Barriers
CSA Class I  II, 	Div. 1 Groups A-G w/I.S. Barriers
Transmitters
FM Class I  II, 	Div. 2 Groups A-G
CSA Class I  II, 	Div. 2 Groups A-G 	DXp-10, DXp-15
FM Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	DXt-10, DXt-15
UL Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	DXp-40, DXt-40
CSA Class I  II, 	Div. 1 Groups B-G w/Ex. Encl.
Indicators
FM Class I  II, 	Div. 2 Groups A-G
CSA Class I  II, 	Div. 2 Groups A-G 	 LCp-100, LCp-200, LCp-104
FM Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	
UL Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	
CSA Class I  II, 	Div. 1 Groups B-G w/Ex. Encl 	
Network Controllers
FM Class I  II, 	Div. 2 Groups A-G
CSA Class I  II, 	Div. 2 Groups A-G 	 LCp-400
FM Class I  II, 	Div. 1 Groups B-G w/Ex. Encl. 	
UL Class I  II, 	Div. 1 Groups B-G w/Ex. Encl 	
CSA Class I  II, 	Div. 1 Groups B-G w/Ex. Encl.
Miscellaneous
FM Class I  II,	Div. 2 Groups A-G 	I.S. Barriers
CSA Class I  II,	Div. 2 Groups A-G 	 401, 401A, 404,
FM Class I  II,	Div. 1 Groups B-G w/Ex. Encl.	 404A, 405, 405A,
UL Class I  II,	Div. 1 Groups B-G w/Ex. Encl.	 406A, 408A
CSA Class I  II,	Div. 1 Groups B-G w/Ex. Encl 	 504A, 506A, 508A
Technical contact in Americas: pw.usa@vishaypg.com,
Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com,
Taiwan: pw.roc@vishaypg.com
www.weighingsolutions.com
14
Document No.: 12224
Revision: 08-Jun-2011
A Guide to Safe Electronic Weighing
in Hazardous Locations
Handbook TC0013
BLH • Nobel Weighing Systems
8. References
National Fire Protection Association
1 Batterymarch Park
Quincy, MA 02269-9990
1-800-344-3555
Factory Mutual Research Corporation
1151 Boston-Providence Turnpike
Norwood, MA 02062
617-762-4300
Underwriters Laboratories, Inc.
333 Pfingsten Road
Northbrook, IL 60062
708-272-8800 (Ext. 2612 or Ext. 2622)
Instrument Society of America
67 Alexander Drive
P.O. Box 12277
Research Triangle Park, NC 27709
919-549-8411
National Electrical Equipment Manufacturers Assoc.
2101 L Street N.W.
Washington, DC 20037
Canadian Standards Association
178 Rexdale Blvd.
Rexdale, (Toronto) Ontario M9W IR3
(416) 747-4000

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Guide to Safe Electronic Weighing in Hazardous Locations

  • 1. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 1 Document No.: 12224 Revision: 08-Jun-2011 Handbook TC0013 BLH • NOBEL Weighing Systems Brands of VPG Process Weighing handbook Solutions for Process Weighing and Force Measurement Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations 1. Hazardous Locations......................................................................................... 2 2. Methods of Protection....................................................................................... 3 3. Approval/Listing of Equipment......................................................................... 6 4. Weighing Equipment in Hazardous Areas......................................................... 6 5. System Configurations....................................................................................... 8 6. Overview of International Requirements .......................................................... 9 7. List of Approved Products............................................................................... 12 8. References........................................................................................................ 14
  • 2. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 2 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 1. Hazardous Locations This BLH handbook is intended to educate the user regarding the proper selection ofelectronic weighing systems used in hazardous locations. This document does not cover the installation of equipment as this is typically the responsibility of the installing electrician and/ or engineering design firm. Information contained herein has been compiled from a number of published sources and condensed to cover the subject as related to electronic weighing equipment only. 1.1 The National Electric Code (ANSI/NFPA 70) The stated purpose of the (NEC) code is ‘the practical safeguarding of persons and property from hazards arising from the use of electricity’. Articles 500 through 517 of the code cover the installation of electrical equipment in locations where fire or explosion hazards may exist due to flammable gases or vapors, flammable liquids, combustible dust, or ignitable fibers. 1.2 Hazardous Area Classifications The classification of hazardous areas is dependent upon the properties of various hazardous materials and the likelihood of their presence. The following table is an interpretation of the classifications. Table 1 – Location Classifications Class I II III Vapor Dust Fiber Division 1 2 Always Present Present Under Fault Conditions Group A B C D E F G Acetylene Hydrogen Ethylene Propane Metal Dust Carbon Dust Grain Dust 1.3 Temperature Classifications The auto ignition temperature (AIT) of a hazard is a consideration when specifying equipment. A system of marking the external surface temperature of equipment for hazardous areas exists to identify suitability for a particular application. The following chart lists the temperature ranges for the various ratings. NFPA standard 497M provides information of the ignition temperatures for Class I and Class II materials. Table 2 – External Surface Temperature Identification Numbers Maximum Temperature ID Number ºC ºF 450 300 280 260 230 215 200 180 165 160 135 120 100 85 842 572 536 500 446 419 392 356 329 350 275 248 212 185 T1 T2 T2A T2B T2C T2D T3 T3A T3B T3C T4 T4A T5 T6 1.4 NEMA Designations The National Electrical Manufacturers Association (NEMA) classifies enclosures for electrical equipment based upon application. The association publishes a performancestandardthatisusedinconjunctionwithother standards to test and certify, approve or list enclosures for use in ordinary as well as hazardous locations. Handbook TC0013
  • 3. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 3 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 2. Methods of Protection Whenever possible electrical equipment should be installed outside of the hazardous area. In situations where this is not possible, methods are available to make the equipment safe for the location. The method of choice for a specific application is often a function of cost, simplicity and expected reliability. In some cases a system that combines several different technologies is the best choice. 2.1 Simple Apparatus International authorities recognize that ‘Simple Apparatus’ such as thermocouples, resistive sensors, LED’s and switches may be employed in a hazardous area without third party certification if they do not generate or store more than 1.2V, 0.1A, 20J, and 25W. This concept has not yet gained widespread acceptance in the U.S. 2.2 Explosion-Proof Enclosure Systems Explosion-proof enclosures for electrical equipment are designed to control an internal explosion so that it does not ignite a combustible hazard external to the system. In many cases these enclosures are heavy aluminum castings that are designed to withstand the pressure produced by an explosion, plus a safety factor. In addition to the strength of the enclosure, all penetrations are of sufficiently close tolerance and length to quench any flames that would otherwise propagate outside the enclosure. Explosion- proof equipment designs are available to satisfy any of the classification requirements. 2.3 Purged and Pressurized Enclosure Systems Purged and pressurized enclosures are used to reduce the classification within the enclosure by some degree. Purging Table 3 – NEMA Classifications of Non-Hazardous Locations Protects Against: 1 2 4 4X 5 6 6P 11 12 12K 13 Incidental contact with enclosed equipment * * * * * * * * * * * Falling dirt * * * * * * * * * * * Falling liquids and light splashing * * * * * * * * * Dust, lint, fibers, and flyings * * * * * * * Hose down and splashing water * * * * Oil or coolant seepage * * * Oil or coolant spraying and splashing * Corrosive agents * * * Occasional temporary submersion * * Occasional prolonged submersion * Table 4 – NEMA Classifications of Hazardous Locations NEMA 7 – Enclosures for indoor use in Class I, Groups A, B, C, and D hazardous locations as defined by the NEC. Designed to withstand the pressure resulting from an internal explosion and to contain the explosion from igniting the atmosphere surrounding the enclosure. NEMA 8 – Enclosures for indoor or outdoor use in Class I, Groups A, B, C, and D hazardous locations as defined by the NEC. All potentially arcing contacts and connections are immersed in oil to prevent ignition of an explosive atmosphere. NEMA 9 – Enclosures for indoor use in a Class II, Group E or G hazardous locations as defined by NEC. Enclosures prevent the entrance of dust. NEMA 10 – Non-ventilated enclosures meeting the requirements of the Mine Safety and Health Administration, 30 C.F.R. Part 18.
  • 4. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 4 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems is a technique of supplying a sealed enclosure with a clean supply of inert gas or air in order to remove and or prevent the entrance of a combustible vapor or dust. Three types of purges are recognized by NFPA, and are designated as types X, Y, and Z. A Type Y purge reduces the classification within the enclosure from Div. 1 to ordinary and is equipped with various interlocks to prevent application of power before a sufficient purge period has elapsed. A Type Y purge enclosure reduces the classification from Div. 1 to Div. 2, and a Type Z purge reduces a Div. 2 to ordinary. 2.4 Non-Incendive System Equipment Non-incendive equipment is incapable of releasing sufficient electrical or thermal energy to ignite flammable gases or vapors under ‘normal’ operating conditions. Equipment of this type is suitable for use in Class I, Division 2 locations without special enclosures or other safeguards. In order for equipment to qualify as non- incendive, thermal energy from devices such as power supplies, resistors, etc., must be below that required to ignite the anticipated hazard (ref. par. 1.3, Temperature Classifications). In addition, the energy released at make and break contacts within the circuit must be below the minimum required energy needed to ignite the hazard (ref. Figure 2 – Typical Ignition Curve). 2.5 Intrinsically Safe Systems Intrinsic Safety is based on the principal of restricting electrical energy available in the hazardous area equipment circuits under both normal and fault operating conditions. Limiting energy below the minimum level required to ignite the material makes any sparking contacts or heat producing components incapable of being an ignition source. This type of protection is used in Division 1 locations. Intrinsically safe equipment can be approved as a complete system (loop) or as individual components under the ‘entity’ concept. A loop approval will specify each component of a system and the interconnection methods. etc., needed to gain and maintain an approval. The entity approval of a component of a system will allow for the interconnection of apparatus not specifically examined as a combination. The criteria for the interconnection is that specific entity parameters such as voltage, current, capacitance, and inductance are observed. Figure 1. Diagram of I.S. System
  • 5. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 5 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems Figure 2. Typical Ignition Curve
  • 6. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 6 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 3. Approval/Listing of Equipment In many cases the NEC requires that the equipment used in hazardous locations be ‘approved’ by the authority having jurisdiction. The ‘authority’ can be a local building code official, fire marshal, insurance company, plant safety committee, or any combination thereof. These authorities often require that equipment be evaluated by a third party organization to ensure conformance to recognized standards. In the U.S.A., the predominant third party test/ evaluation organizations are Factory Mutual Research (FM) and Underwriters Laboratories (UL). The standards applied to hazardous location equipment are developed and maintained by FM and UL and in some cases ISA and/ or ANSI. 3.1 Standards ISA 82.01, 82.02, and 82.03 - Safety Standard for Electrical and Electronic Test, Measuring, Controlling, and Related Equipment NFPA 496 - Purged and Pressurized Enclosures for Electrical Equipment FM 3600 - Electrical Equipment for Use in Hazardous Location, General Requirements FM 3610 - Intrinsically Safe Apparatus and Associated Apparatus for Use in Class I, II and III, Division 1 Hazardous Locations FM 3611 - Electrical Equipment for Use in Class I, Division 2, Class II Division 2 and Class III, Division 1 and 2 Hazardous Locations FM 3615 - Explosion-proof Electrical Equipment, General Requirements FM 3810 - Electrical and Electronic Test, Measurement and Process Control Equipment 3.2 FM Labels 4. Weighing Equipment in Hazardous Areas Different elements of a process weighing system can be installed in locations with varying degrees of protection requirements. For example, it is common for the sensors to be installed in a Division 1 location while the display device is located in a non-hazardous area. Consequently, the design of the system will require differing levels of protection depending upon the location of specific components. In addition, the functional requirements of a device may preclude the use of a particular protection method. For example, load cells are required to deflect under load in order to operate, consequently, an explosion- proof enclosure/construction would not be a suitable method of protection. 4.1 Transducers Electronic load cell transducers consist of a metal element with a series of strain gage sensors bonded to it. Strain gages operate like variable resistors and individually are considered ‘Simple Apparatus’ because they do not produce or emit heat or electrical energy. To produce an output signal, a load cell requires excitation. Therefore, when installed in a hazardous area, some consideration must be given to the level of energy at the load cell under normal and fault conditions. Load cells typically have an impedance of 350 or 700 ohms and are excited using 10 or 15 Vdc. A single 350 ohm load cell will draw no more than 42.8 mA at 15 Vdc. These voltage and current levels are well below the minimum ignition energies of commonly encountered vapors, liquids, dusts or fibers and therefore are not a potential ignition source under normal operating conditions. Due to the lack of arcing or heat producing components, 350 and 700 ohm load cell transducers meet the requirements of non-incendive apparatus and are thus suitable for use in a Division 2 hazardous location. Figure 4. Load Cells are not explosion-proof CLASS I, II DIVISION 2 GROUPS A–G VOLTAGE: 115VAC POWER: 15VA FREQ: 50/50HZ FUSE RATING: 500ma 250V CLASS 1, II DIV 2 GR A–G WHEN INSTALLED IN ACCORDANCE WITH BLH DRAWING 465149–3 465416–1 APPROVED NEMA 4 Figure 3. Typical FM Label
  • 7. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 7 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems While load cells are safe under normal operating conditions they do not possess any internal protection from voltage or current surges that may occur (during abnormal conditions) in equipment connected to them. This lack of fault protection requires that another device(s) be installed between the transducer and the device it is connected to for power and signal. Commercially available intrinsic safety barriers are available to perform this function. Since the transducer is safe under normal conditions and the barriers provide protection for fault conditions, the transducer with barrier protection is therefore suitable for use in a Division 1 location. 4.2 Summing Units Multi-transducer weighing systems often use a summing unit to average the load cell outputs in a single scale system. The summing circuit distributes excitation power to each cell and averages the cell outputs by connecting excitation and signal leads in parallel. In addition, isolation resistors and a guard circuit are employed to increase performance. The summing unit, much like a load cell, contains only resistive type elements. However, because up to eight 350 ohm cells can be powered in parallel, the energy in the circuit can be up to 350 mA at 15 Vdc. BLH summing units do not use make or break contacts and heat dissipated through the isolation resistors is very low, making these units non-incendive and suitable for a Division 2 location. For Division 1 locations intrinsic safety barrier protection is required. Note: Explosion-proof or purged enclosures can be used to make the summing unit safe but intrinsic safety barriers are still required to make the load cells safe. 4.3 Indicator/Transmitters Contemporary microprocessor based transmitters and indicating transmitters operate at power levels much below that anticipated by their 120/220 Vac supply voltage. Voltage and current levels at various push buttons and switches are nominally only 5 V at less than 1 mA which is well below the minimum ignition energy of common hazards. Heat produced in power supply transformers, while significantly higher than that produced in the transducer or summing unit, is low enough to not require a temperature rating. These operating characteristics, coupled with proper wiring, make these units suitable for Class I, Division 2 locations without special enclosures, and Class II, Division 2 with dust-tight enclosures. Installing indicators and transmitters in an explosion-proof housing satisfies Division 1 location requirements. Use of the proper purge type enclosure is also acceptable for making a unit suitable for a Division 1 location and, in many cases, is less expensive than explosion-proof construction. 4.4 Intrinsic Safety Barriers Application of transducers and summing units in Division 1 locations requires the use of intrinsic safety barriers. Under normal operating conditions, I.S. barriers have no arcing or heat producing contacts and can be installed in a Division 2 location in a general purpose enclosure. When installed in Division 1 locations, an explosion-proof or purged enclosure is required. 4.4.1 Safety Barrier Circuit Diagram Electrical energy is limited in hazardous areas through the use of safety barriers which are mounted as interfaces between non-hazardous and hazardous locations. Figure 5. Safety barrier circuit diagram
  • 8. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 8 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems Essentially, safety barriers pass measurement and control signals without loss, but in the event of an electrical fault, limit the voltage and current entering the hazardous area. Barriers consist of three components: 1. Fuse: to limit the maximum current that can flow through the diodes. 2. Resistance: to limit the maximum current entering the hazardous area. 3. Shunt clamping device: to limit the voltage between ground and signal line. Zener diodes are used for this purpose. 5. System Configurations Given the variety of potential applications and product configurations available, there is an infinite range of hybrid system configurations possible. The following diagrams outline some typical configurations. Class I and II Division 1 Groups A-G Location Ordinary Location Figure 7. Division 1 and ordinary location application: intrinsic safety barriers required; instrument located in safe area Figure 6. Division 2 application: non-incendive; intrinsic safety barriers not required FM Approved LCp-10, 20 or 30 (Groups FG Require NEMA 4/4X Enclosure) 308A - 4/8 CP/SS Summing Junction Box Class I and II Division 2 Groups A-D, F G Locations Class I and II Division 2 Groups A-D, F and G Locations Class I and II Division 1 Groups A-G Location Ordinary Location
  • 9. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 9 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 6. Overview of International and European Requirements Outside North America there are organizations that perform functions similar to the NFPA (National Fire Protection Association), FM (Factory Mutual) and NEMA (National Electrical Manufacturers Association). In general terms, the approach to safety and standardization of these organizations is in agreement with the North American authorities. 6.1 IEC – International Electrotechnical Committee The purpose of the IEC is to establish uniform standards for a wide variety of electrical devices with the intent of encouraging international trade. There are currently 40 countries on the committee including the U.S. The IEC technical committee, TC 31, prepared the requirements for explosion and ignition protection principles based on Articles 500-503 of the National Electric Code (NEC). The summary of these requirements are published in IEC Publication 79 - Electrical Apparatus for Explosive Gas Mixtures. 308A - 4/8 CP/SS - IS Intrinsically Safe Summing Junction Box 404/405 IS Barrier Explosion Proof IS Tagged Load Cells Explosion - Proof (B - G only) FM Approved LCp-10, 20, or 30 with Type Y Purge Figure 8. Division 1 and ordinary location application: intrinsic safety barriers required; purged or explosion – proof enclosures Table 5. Publication 79 Summary Publication Content 79—0 General Introduction 79—1 Construction and Test of Flame-Proof Enclosures of Electrical Apparatus 79—2 Pressurized Enclosures 79—3 Spark Test Apparatus for Intrinsically Safe Circuits 79—4 Method of Test for Ignition Temperature 79—5 Sand Filled Apparatus 79—6 Oil Immersed Apparatus 79—7 Construction and Test of Electrical Apparatus Increased Safety 79—8 Classification of Maximum Surface Temp. 79—9 Product Marking 79—10 Classification of Hazardous Areas Class I and II Division 1 Groups A-D, F and G Locations
  • 10. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 10 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 6.1.1 Classification of Hazardous Areas IEC publication 79-10 defines the guidelines for classifying hazardous areas. Instead of using Classes and Divisions, the term Zones is used as defined below: • Zone 0 - Zone 0 is an area in which an explosive gas-air mixture is continuously present or present for long periods. (This is comparable to Class I, Division 1 areas as defined by the National Electrical Code.) Generally, most industrial users try to keep all electrical equipment out of Zone areas. The only equipment approved for use in Zone 0 applications is intrinsically safe equipment. • Zone 1 - Zone 1 is an area in which an explosive gas-air mixture is likely to occur in normal operations. Zone 1 also is comparable to Class I, Division 1 applications. • Zone 2 - Zone 2 is an area in which an explosive gas-air mixture is not likely to occur and if it does, it is only for a short period of time. (This is comparable to a Class I, Division 2 location area as defined by the NEC.) • Zone 10 - Zone 10 is an explosive atmosphere resulting from dust which is present continuously or for long periods of time. (This is comparable to a Class II, Division 1 application.) • Zone 11 - Zone 11 is a short lived explosive dust atmosphere from unsettling dust deposits. (This is comparable to a Class II, Division 2 location.) Note: Class III locations (fibers and flyings) are covered in Zone 10 and Zone 11 areas. 6.2 CENELEC — The European Committee for Electrotechnical Standardization Members of the European Community have established uniform standards for hazardous location electrical equipment with the goal of reducing trade barriers among the European nations. The standards are based on IEC recommendations and are designated as EN (Euronorm) standards. Table 6. Classification Comparison Hazardous Material NEC U.S. Standards IEC Euronorm Standards Gas or Vapor Class I Division I Zone 0 and Zone 1 Class I Division 2 Zone 2 Dust Class II Division 1 Zone 10 Class II Division 2 Zone 11 Fibers or Flyings Class III Division 1 Zone 10 Class III Division 2 Zone 11 Table 7. EURONORM Standards Methods EURONORM General Requirements Oil Immersion o Pressurization p Sand Filled q Flameproof d Increased Safety e Intrinsic Safety i EN50014 EN50015 EN50016 EN50017 EN50018 EN50019 EN50020
  • 11. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 11 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 6.3 I.P. – Ingress Protection The degree of protection the enclosure provides is the ingressprotection(similartotheU.S.NEMAdesignations). Marking for the degrees of protection include IP (Ingress Protection) followed by two numerals. The first numeral indicates the protection provided for personnel against contact with live or moving parts inside the enclosure and protection of equipment against ingress of solid foreign bodies, i.e., dust. The second numeral designates the protection of the equipment against liquids. Code letters First code digit Second code digit IP 6 5 Figure 9. Example of a protective category designation Table 8. Protection Against Solid Objects First IP Digit Degree of Protection (contact hazard and foreign object protection) 0 No special protection 1 Protection against penetration of solid objects larger than 50mm (1.92) in diameter (large objects)1 No protection against intentional access, e.g., by hand, but keeping larger parts of the body at a distance 2 Protection against entry of solid objects larger than 12mm (0.47) in diameter (medium objects)1 Keeping out fingers and other small objects 3 Protection against entry of solid objects larger than 2.5mm (0.10) in diameter (small objects)1, 2 Keeping out tools, wires, and other objects, larger than 2.5mm (0.10) in diameter 4 Protection against entry of solid objects larger than 1.0mm (0.04) in diameter (granular objects)1, 2 keeping out tools, wires, and similar objects, of a thickness exceeding 1mm (0.04) 5 Protection against harmful dust deposits. Ingress of dust is not totally prevented, but dust does not enter in sufficient quantity to interfere with operation of the equipment (dust protected)3 Full contact protection 6 Protection against ingress of dust (dust-light) Full contact protection 1. With equipment of protection grades 1 to 4, solid objects of regular or irregular shape with three dimensions square to each other larger than the corresponding diameter values, will be prevented from entering. 2. For protection grades 3 and 4, the application of this table to operating equipment with drain-age holes or cooling air vents is the responsibility of the competent specialist. 3. For protection grade 5, the application of this table to operating equipment with drainage holes is the responsibility of the competent specialist.
  • 12. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 12 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 7. List of Approved Products Approved or certified products fall into three general categories of approval. Ordinary location approval indicates that the device has been examined and found to satisfy the minimum requirements for electrical safety. Equipment approved for Division 2 hazardous locations meets not only the minimum requirements but also the additional requirements for use in the hazardous location. Division 1 approval indicates that the device satisfies ordinary and Division 2 as well as Division 1 — the most stringent hazardous location — requirements. For the U.S. and Canadian markets BLH maintains approvals and certifications with both FM (Factory Mutual) and CSA (Canadian Standards). These approvals are, in many cases, acceptable in other parts of the world. Table 9. Protection Against Liquids Second IP Digit Degree of Protection (water protection) 0 No special protection 1 Protection against dripping water It must not have any harmful effect (dripping water) 2 Protected against dripping water Dripping water shall have no harmful effect when the enclosure is lifted at any angle 15° from its normal position (indirect dripping water) 3 Spraying water falling at any angle up to 60° from the vertical shall have no harmful effect (spraying water) 4 Water splashed against the enclosure from any direction shall have no harmful effect (spraying water) 5 Water projected by a nozzle against the enclosure from any direction shall have no harmful effect (water jets) 6 Water from heavy seas or water projected in powerful jets shall not enter the enclosure in harmful quantities (flooding) 7 Ingress of water in a harmful quantity Shall not be possible when the enclosure is immersed in water under defined conditions of pressure and time (temporary submersion) Test is 30 minutes in H2O at 1 meter 8 The equipment is suitable for continuous submersion in water under conditions which shall be specified by the manufacturer (submersion)1 1. This protection grade signifies an airtight enclosure. However, water may enter in certain equipment provided that it has no harmful effect.
  • 13. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 13 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems Table 10. List of BLH Approved Products Transducers FM Class I II, Div. 2 Groups A-G KIS, Z-Blok, KDH, C2P1 FM Class I II, Div. 1 Groups A-G w/I.S. Barriers C3P1, T2P1, T3P1, U3SB CSA Class I II, Div. 1 Groups A-G w/I.S. Barriers U3G1, Alpha, PHL, PLB, SBP1 Summing Units FM Class I II, Div. 2 Groups A-G FM Class I II, Div. 1 Groups B-G w/Ex. Encl. UL Class I II, Div. 1 Groups B-G w/Ex. Encl. 304, 308 CSA Class I II, Div. 1 Groups B-G w/Ex. Encl. 308AFM Class I II, Div. 1 Groups A-G w/I.S. Barriers CSA Class I II, Div. 1 Groups A-G w/I.S. Barriers Transmitters FM Class I II, Div. 2 Groups A-G CSA Class I II, Div. 2 Groups A-G DXp-10, DXp-15 FM Class I II, Div. 1 Groups B-G w/Ex. Encl. DXt-10, DXt-15 UL Class I II, Div. 1 Groups B-G w/Ex. Encl. DXp-40, DXt-40 CSA Class I II, Div. 1 Groups B-G w/Ex. Encl. Indicators FM Class I II, Div. 2 Groups A-G CSA Class I II, Div. 2 Groups A-G LCp-100, LCp-200, LCp-104 FM Class I II, Div. 1 Groups B-G w/Ex. Encl. UL Class I II, Div. 1 Groups B-G w/Ex. Encl. CSA Class I II, Div. 1 Groups B-G w/Ex. Encl Network Controllers FM Class I II, Div. 2 Groups A-G CSA Class I II, Div. 2 Groups A-G LCp-400 FM Class I II, Div. 1 Groups B-G w/Ex. Encl. UL Class I II, Div. 1 Groups B-G w/Ex. Encl CSA Class I II, Div. 1 Groups B-G w/Ex. Encl. Miscellaneous FM Class I II, Div. 2 Groups A-G I.S. Barriers CSA Class I II, Div. 2 Groups A-G 401, 401A, 404, FM Class I II, Div. 1 Groups B-G w/Ex. Encl. 404A, 405, 405A, UL Class I II, Div. 1 Groups B-G w/Ex. Encl. 406A, 408A CSA Class I II, Div. 1 Groups B-G w/Ex. Encl 504A, 506A, 508A
  • 14. Technical contact in Americas: pw.usa@vishaypg.com, Europe: pw.eur@vishaypg.com, China: pw.prc@vishaypg.com, Taiwan: pw.roc@vishaypg.com www.weighingsolutions.com 14 Document No.: 12224 Revision: 08-Jun-2011 A Guide to Safe Electronic Weighing in Hazardous Locations Handbook TC0013 BLH • Nobel Weighing Systems 8. References National Fire Protection Association 1 Batterymarch Park Quincy, MA 02269-9990 1-800-344-3555 Factory Mutual Research Corporation 1151 Boston-Providence Turnpike Norwood, MA 02062 617-762-4300 Underwriters Laboratories, Inc. 333 Pfingsten Road Northbrook, IL 60062 708-272-8800 (Ext. 2612 or Ext. 2622) Instrument Society of America 67 Alexander Drive P.O. Box 12277 Research Triangle Park, NC 27709 919-549-8411 National Electrical Equipment Manufacturers Assoc. 2101 L Street N.W. Washington, DC 20037 Canadian Standards Association 178 Rexdale Blvd. Rexdale, (Toronto) Ontario M9W IR3 (416) 747-4000