This document provides an introduction and scope for a study comparing the life cycles of wood utility poles and concrete utility poles. It outlines the goals of learning the life cycle processes, inputs/outputs, and comparing the environmental impacts of each using life cycle analysis. The scope defines the system boundaries, products, geography, technology, and environmental parameters considered. It then provides an overview of the life cycle inventory process for wood utility poles, involving tree growth, harvesting, processing, treatment, and use, and for concrete utility poles, involving cement production, transportation, concrete production, curing, and pole manufacturing.
Mechanical and Physical Performance of Concrete Including Waste Electrical Ca...Salih Taner YILDIRIM
Solid wastes are important environmental problem all over the World. Consumption
of the plastic solid waste covers big portion within the total solid waste. Although a numerous
plastic material is subjected to the recycling process, it is not easy to be destroyed by nature.
One of the recommended way to prevent is to utilize as an aggregate in cement-based material.
There are many researches on use of recycling rubber in concrete. However, studies on
recycling of waste electrical cable rubber (WECR) in concrete is insufficient although there are
many research on waste tyre rubbers in concrete. In this study, fine aggregate was replaced
with WECR which were 5%, 10%, and 15 % of the total aggregate volume in the concrete and
researched workability, unit weight, water absorption, compressive strength, flexural strength,
ultrasonic pulse velocity, modulus of elasticity, and abrasion resistance of concrete. As a result
of experimental studies, increase of WECR amount in concrete increases workability due to
lack of adherence between cement paste and WECR, and hydrophobic structure of WECR
while it influences negatively mechanical properties of concrete. It is possible to use WECR in
concrete taking into account the reduction in mechanical properties.
Study on Characteristics of Geopolymer Concrete with E-WasteIOSRJMCE
The usage of industrial by-products in construction industry can be reduced the pollution effects on environment. Geopolymer concrete is a concrete in which Portland cement is fully replaced by fly ash and GGBS (Ground granulated blast furnace slag). The present study covers the use of E-Waste as partial replacement of fine aggregate in Geopolymer concrete. Sand is replaced with E-Waste at 10, 20 and 30 percentage.Alkaline liquids used in this study are the solutions of sodium hydroxide (NaOH) and sodium silicate (Na2SiO3). Molarity of sodium hydroxide (12M) is considered. Fly ash and GGBS were used in the combination of 90 and 10 percent respectively. This study conducted to know the compressive and tensile strengths of Geopolymer concrete with E-waste and to compare the same with Geopolymer concrete. It has been revealed that 20 percentage replacement with E-Waste attained higher strength than the normal Geopolymer concrete of M40 grade
Uses of Plastic Waste in Road Construction in MaiduguriIJMREMJournal
This study investigated the use of waste plastics for the modification of properties of road aggregates. The
shredded plastics waste was thoroughly mix with heated aggregates forming a layer on the surface of the
aggregates. These plastics waste coated aggregates are tested for impact value, crushing value, specific gravity
and water absorption. It has been found that there is significant improvement in the properties of plastic-coated
aggregates after testing.
Composite materials are becoming popular in various industries such as aerospace industry, automotive industry, and wind energy. We have seen global surge in the demand of composites particularly carbon fiber reinforced plastic (CFRP) composites, which has led to huge volume of manufacturing and end-of-life waste material. The most common way for disposing of composite waste is through landfills. However, current, and impending legislations such as Directive on Landfill of Waste, have limited the amount of composite waste permitted for landfilling. Also, for making of pristine carbon fiber requires high amount of energy if we compare it to other materials like steel and aluminium. This generates a need to find out a way to recycle and reuse the waste material or the end-of-life material in different sector applications. This study mainly focuses on the strength comparison of pristine(virgin) CFRP with recycled CFRP and conducting finite element analysis on some parts made from virgin and recycled material. Also, details about mechanical recycling, cost estimation for producing virgin material as well as for recycling the material must be taken into account.
Mechanical and Physical Performance of Concrete Including Waste Electrical Ca...Salih Taner YILDIRIM
Solid wastes are important environmental problem all over the World. Consumption
of the plastic solid waste covers big portion within the total solid waste. Although a numerous
plastic material is subjected to the recycling process, it is not easy to be destroyed by nature.
One of the recommended way to prevent is to utilize as an aggregate in cement-based material.
There are many researches on use of recycling rubber in concrete. However, studies on
recycling of waste electrical cable rubber (WECR) in concrete is insufficient although there are
many research on waste tyre rubbers in concrete. In this study, fine aggregate was replaced
with WECR which were 5%, 10%, and 15 % of the total aggregate volume in the concrete and
researched workability, unit weight, water absorption, compressive strength, flexural strength,
ultrasonic pulse velocity, modulus of elasticity, and abrasion resistance of concrete. As a result
of experimental studies, increase of WECR amount in concrete increases workability due to
lack of adherence between cement paste and WECR, and hydrophobic structure of WECR
while it influences negatively mechanical properties of concrete. It is possible to use WECR in
concrete taking into account the reduction in mechanical properties.
Study on Characteristics of Geopolymer Concrete with E-WasteIOSRJMCE
The usage of industrial by-products in construction industry can be reduced the pollution effects on environment. Geopolymer concrete is a concrete in which Portland cement is fully replaced by fly ash and GGBS (Ground granulated blast furnace slag). The present study covers the use of E-Waste as partial replacement of fine aggregate in Geopolymer concrete. Sand is replaced with E-Waste at 10, 20 and 30 percentage.Alkaline liquids used in this study are the solutions of sodium hydroxide (NaOH) and sodium silicate (Na2SiO3). Molarity of sodium hydroxide (12M) is considered. Fly ash and GGBS were used in the combination of 90 and 10 percent respectively. This study conducted to know the compressive and tensile strengths of Geopolymer concrete with E-waste and to compare the same with Geopolymer concrete. It has been revealed that 20 percentage replacement with E-Waste attained higher strength than the normal Geopolymer concrete of M40 grade
Uses of Plastic Waste in Road Construction in MaiduguriIJMREMJournal
This study investigated the use of waste plastics for the modification of properties of road aggregates. The
shredded plastics waste was thoroughly mix with heated aggregates forming a layer on the surface of the
aggregates. These plastics waste coated aggregates are tested for impact value, crushing value, specific gravity
and water absorption. It has been found that there is significant improvement in the properties of plastic-coated
aggregates after testing.
Composite materials are becoming popular in various industries such as aerospace industry, automotive industry, and wind energy. We have seen global surge in the demand of composites particularly carbon fiber reinforced plastic (CFRP) composites, which has led to huge volume of manufacturing and end-of-life waste material. The most common way for disposing of composite waste is through landfills. However, current, and impending legislations such as Directive on Landfill of Waste, have limited the amount of composite waste permitted for landfilling. Also, for making of pristine carbon fiber requires high amount of energy if we compare it to other materials like steel and aluminium. This generates a need to find out a way to recycle and reuse the waste material or the end-of-life material in different sector applications. This study mainly focuses on the strength comparison of pristine(virgin) CFRP with recycled CFRP and conducting finite element analysis on some parts made from virgin and recycled material. Also, details about mechanical recycling, cost estimation for producing virgin material as well as for recycling the material must be taken into account.
Natural resources are vanishing universal while at the similar time the generated wastes from the industry are
growing substantially. The sustainable development for construction requires the use of nonconventional and
innovative materials, and recycling of demolished and waste materials so to compensate the lack of natural
resources and to find alternative ways of conserving the environment. So, this paper presents the consequences
of an experimental study carried out to evaluate the power-driven properties of concrete mixtures in which fine
aggregate (sand) was swapped with Copper Slag (CS) while coarse aggregates were swapped by used and
recycled concrete coarse aggregate (RCA) from demolished structure or building. Both the coarse and fine
aggregate were replaced with percentages 0% (for the control mixture), 10%, 20%, 30%, of Copper Slag by
weight ratio. Tests were performed for properties of new concrete and toughened Concrete simultaneously.
Slump test was conducted to regulate the workability of the several design concrete mix. Compressive strength
and split tensile strength were determined at 7, 28 days of curing completely.
The results show that workability shrinkages slightly with rise in Copper Slag ratio, however workability for
the illustrations were within the prearranged boundary for M25 concrete. Test results shown substantial
enhancement in the strength assets of simple concrete by the insertion of CS alone whereas a reverse tendency
in observed for growing proportion of RCA in the illustration. The result of this study work displayed that
Copper slag in addition recycled concrete aggregate can be efficiently used in physical concrete as a standby of
coarse aggregate and fine aggregate (sand) respectively.
The world of manufacturing world is broadly classified into two main categories such as cold working and hot
working process. The process in the manufacturing world which is conducted above the recrystallization
temperature are called as hot working process while the process which is conducted below the recrystallization
temperature of the work piece is called cold working process.in the above categorization, the casting and
forging process is considered as the hot working process while other processes were kept under cold working
process category. The process for our review is forging and in our research paper, we are focusing on the
forging process, the types of forging process and the various parameters that are considered as a tool for the
process optimization of the forging.
As catastrophic bridge collapse accidents not only cause significant loss of property, but also have a severe social impact. Therefore, the structural health monitoring of bridges for damage detection by vibration analysis gets more attention. Reinforced concrete bridges are the most common and extended structures present in the worldwide. These structures are often characterized by Piers, Abutments, deck slabs. This paper looks on the work of modelling and analysis of bridge in STAAD.Pro software, and the specific bridge model is taken of a particular span. It is subjected to vary Young’s modulus (E) in the mid span of bridge deck slab to induce damage in order to obtain maximum bending moment, as the structural strength reduces. From the analysis Mu/bd2 values from SP 16 code is used to identify the damage on the bridge deck slab, then natural frequency of the bridge, mode shapes, variation of the deflection and node displacements of bridge deck slab under the action of static and dynamic load at different aspect ratios with original design parameters and at failure is carried out in this project.
Optimization of Process Parameters And Dielectric Fluids on Machining En 31 B...IJERA Editor
The electric discharge machining is the one of the most desirable machining process for the materials which are having high hardness and good thermal conductivity. The EDM process surpassed through the technological barriers by overcoming limitations like processing speed, material conductivity, dimensional accuracy, and surface finish and so on. However, environmental impact due to release of toxic emissions aerosols during the process, poor operational safety due to fire hazard, electromagnetic radiation and non-bio degradable waste are the major problems concerned with conventional dielectric fluids (i.e. kerosene, hydro carbon, etc.,). To reduce the problems with conventional die electric fluids waste palm oil blended with kerosene is used. The process is mostly used in situations where intricate, complex shapes need to be machined in very hard materials. The objective of this work is to study the influence of four design factors current (I), voltage (V), pulse on(P on), and pulse off(P off) which are the most relevant parameters to be controlled by the EDM process over machining characteristics such as material removal rate (MRR) characteristics of surface integrity such as average surface roughness (Ra). Multi Objective optimization of process parameters is done by using TOPSIS
Composite materials have increased applications in many industries because of their excellent mechanical characteristics, such as strength-to-weight, stiffness-to-weight, corrosion resistance, fatigue and thermal expansion compared with metals. Carbon fiber reinforced polymer (CFRP) composite materials, among other fiber reinforced materials, have been increasingly replacing conventional materials with their excellent strength and low specific weight properties.
The presentation first discusses machinability of CFRP under traditional and nontraditional machining processes, then focuses on drilling and abrasive water jet machining processes.
In drilling process different of twist drills have been used, in order to examine the ability of high speed steel and explore carbide twist drill in drilling CFRP.
Abrasive water jet cutting process considered one of the most efficient cutting process done on CFRP, Slotting experiment has been done using AWJM and Analysis of variance (ANOVA) has been used to study and analyze the data of these experiment.
Sustainable Manufacturing (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Sustainable Manufacturing, Prof. Tim Gutowski, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
Natural resources are vanishing universal while at the similar time the generated wastes from the industry are
growing substantially. The sustainable development for construction requires the use of nonconventional and
innovative materials, and recycling of demolished and waste materials so to compensate the lack of natural
resources and to find alternative ways of conserving the environment. So, this paper presents the consequences
of an experimental study carried out to evaluate the power-driven properties of concrete mixtures in which fine
aggregate (sand) was swapped with Copper Slag (CS) while coarse aggregates were swapped by used and
recycled concrete coarse aggregate (RCA) from demolished structure or building. Both the coarse and fine
aggregate were replaced with percentages 0% (for the control mixture), 10%, 20%, 30%, of Copper Slag by
weight ratio. Tests were performed for properties of new concrete and toughened Concrete simultaneously.
Slump test was conducted to regulate the workability of the several design concrete mix. Compressive strength
and split tensile strength were determined at 7, 28 days of curing completely.
The results show that workability shrinkages slightly with rise in Copper Slag ratio, however workability for
the illustrations were within the prearranged boundary for M25 concrete. Test results shown substantial
enhancement in the strength assets of simple concrete by the insertion of CS alone whereas a reverse tendency
in observed for growing proportion of RCA in the illustration. The result of this study work displayed that
Copper slag in addition recycled concrete aggregate can be efficiently used in physical concrete as a standby of
coarse aggregate and fine aggregate (sand) respectively.
The world of manufacturing world is broadly classified into two main categories such as cold working and hot
working process. The process in the manufacturing world which is conducted above the recrystallization
temperature are called as hot working process while the process which is conducted below the recrystallization
temperature of the work piece is called cold working process.in the above categorization, the casting and
forging process is considered as the hot working process while other processes were kept under cold working
process category. The process for our review is forging and in our research paper, we are focusing on the
forging process, the types of forging process and the various parameters that are considered as a tool for the
process optimization of the forging.
As catastrophic bridge collapse accidents not only cause significant loss of property, but also have a severe social impact. Therefore, the structural health monitoring of bridges for damage detection by vibration analysis gets more attention. Reinforced concrete bridges are the most common and extended structures present in the worldwide. These structures are often characterized by Piers, Abutments, deck slabs. This paper looks on the work of modelling and analysis of bridge in STAAD.Pro software, and the specific bridge model is taken of a particular span. It is subjected to vary Young’s modulus (E) in the mid span of bridge deck slab to induce damage in order to obtain maximum bending moment, as the structural strength reduces. From the analysis Mu/bd2 values from SP 16 code is used to identify the damage on the bridge deck slab, then natural frequency of the bridge, mode shapes, variation of the deflection and node displacements of bridge deck slab under the action of static and dynamic load at different aspect ratios with original design parameters and at failure is carried out in this project.
Optimization of Process Parameters And Dielectric Fluids on Machining En 31 B...IJERA Editor
The electric discharge machining is the one of the most desirable machining process for the materials which are having high hardness and good thermal conductivity. The EDM process surpassed through the technological barriers by overcoming limitations like processing speed, material conductivity, dimensional accuracy, and surface finish and so on. However, environmental impact due to release of toxic emissions aerosols during the process, poor operational safety due to fire hazard, electromagnetic radiation and non-bio degradable waste are the major problems concerned with conventional dielectric fluids (i.e. kerosene, hydro carbon, etc.,). To reduce the problems with conventional die electric fluids waste palm oil blended with kerosene is used. The process is mostly used in situations where intricate, complex shapes need to be machined in very hard materials. The objective of this work is to study the influence of four design factors current (I), voltage (V), pulse on(P on), and pulse off(P off) which are the most relevant parameters to be controlled by the EDM process over machining characteristics such as material removal rate (MRR) characteristics of surface integrity such as average surface roughness (Ra). Multi Objective optimization of process parameters is done by using TOPSIS
Composite materials have increased applications in many industries because of their excellent mechanical characteristics, such as strength-to-weight, stiffness-to-weight, corrosion resistance, fatigue and thermal expansion compared with metals. Carbon fiber reinforced polymer (CFRP) composite materials, among other fiber reinforced materials, have been increasingly replacing conventional materials with their excellent strength and low specific weight properties.
The presentation first discusses machinability of CFRP under traditional and nontraditional machining processes, then focuses on drilling and abrasive water jet machining processes.
In drilling process different of twist drills have been used, in order to examine the ability of high speed steel and explore carbide twist drill in drilling CFRP.
Abrasive water jet cutting process considered one of the most efficient cutting process done on CFRP, Slotting experiment has been done using AWJM and Analysis of variance (ANOVA) has been used to study and analyze the data of these experiment.
Sustainable Manufacturing (MIT 2.008x Lecture Slides)A. John Hart
Slides accompanying 2.008x* video module on Sustainable Manufacturing, Prof. Tim Gutowski, MIT, 2016.
*Fundamentals of Manufacturing Processes on edX: https://www.edx.org/course/fundamentals-manufacturing-processes-mitx-2-008x
The Role of Environmental Impact in Building Material’s SelectionHafedh Yahya
An important strategy in architectural design is the selection of sustainable building materials. Therefore, the research explore the environmental problems connected to building materials in order to reduce these impacts by using the most appropriate materials within design process, after conducting a thorough and systematic literature review by using Literature Based Discovery (LBD) methodology. The approach referred to various literature sources such as; journal papers, conference papers, dissertations and scientific and technical reports, in order to identify the environmental impacts of building materials. The research describe 14 environmental problems and distributed in three categories of environmental impacts; human health, ecological degradation and energy consumption. These impacts occurred through various stages of materials life cycle; mining, manufacturing, construction, use and demolition. For further researches in this area the finding will be useful to support model for sustainable building material assessment.
Sustainability of the product is becoming a crucial factor for success in the market. Sustainability theory and methods are quite general. This research constitutes a serious attempt to assess the sustainability of plastic sheet piling, and calculate the product carbon footprint. In the case of plastic sheet piling no significant previous research has been done to address sustainability. The product lifecycle including stages such as raw material production, manufacturing, transportation, installation, and disposal/recycling, and its related supply chain have been analysed in detail to identify those factors that have impact on the product carbon footprint and the three main dimensions of sustainability: environmental, social and economic. The installation stage, which is not normally addressed in this kind of studies, has been assessed by the development of a case study.
A Documentation on Construction and Demolition wasteRohanDas52
Despite being an ancient activity, the management of waste produced in construction activities
did not get much attention until the last decade. Construction and demolition waste (CDW) is not
subjected to management practices as with municipal solid waste (MSW), perhaps due to the
higher toxicity of the latter as compared with the former. Recently, rapid urban expansion,
stringent environmental regulations, and the scarcity of land filling areas as well as the natural
resources over-exploitation led to the need of using CDW as aggregate for construction purposes.
CDW contains significant amounts of inert materials whose properties are being investigated and
which have been recognized for use as aggregate, although significant differences exist when
compared to conventional natural aggregates (NA). The use of recycled concrete waste-based
aggregates in new concrete is a way of maximizing the economic benefits of CDW and, even
though it has been the subject of study for a long time, opinions are still not consensual. As
expected, concrete made with recycled aggregates (RA) has different characteristics from those
of conventional concrete, and these differences are strongly dependent on the type and quality of
the aggregates used.
● Partial Replacement of Cement by Solid Wastes as New Materials for Green Sustainable Construction Applications
● New Approach and Alternate Criterion for Heat-transfer Analysis of Building Walls and Its Applications
● A Carbonation and Chloride Induced Corrosion Model for Hot-dip Galvanised Reinforcement Bar Material in Concrete
● Hemp Concrete: A Sustainable Green Material for Conventional Concrete
● Effects of the Addition of Sawdust Ash and Iron Ore Tailings on the Characteristics of Clay Soil
● Physio-Chemical Characteristics and Acid-Sulphate Reactions of Moringa Oleifera Seed Powder Cement Paste and Concrete
● Photon and Fast Neutron Transmission Parameters of Metakaolin Doped Concrete
2. Introduction
Across north America there’s an estimate of over 100 million wood utility poles in
service[1]. Most of these wood utility poles are treated with preservatives, such as
chromate copper arsenate(CCA), creosote, pentachlorophenol(penta)[2]. Among those
wood utility poles, about 62 per cent are treated with penta[2]. But the problem is that
after years of service, these chemicals seep into the ground which poses great threat
and detriment to the ground and environment. Therefore, the environmental impact
posed by wood utility pole is worthy of attention so that recommendation and
suggestion relative to the production process can be made to refine the process and
reduce the environmental damage. Also, alternatives to material used in
manufacturing utility poles can be considered. Those alternatives to wood poles
include spun-cast concrete poles, steel poles, etc. A comparison of different materials
used in making utility poles is conducive to looking at the efficiency and
environmental consequence of each production process.
This study compares wood utility pole and concrete utility pole. By looking at each
pole’s manufacturing process, life cycle inventory is obtained. And with the results of
air emission and waste product of each process, environmental impact can be
assessed.
This report contains such sections:
1. Goals
2. Scope
1) Product Definition
2) Choice of Alternatives
3) Description of Product
4) Geographical Scope
5) Technological Scope
6) Handling of By-Products/Co-Products
7) Environmental Parameters
8) Sources of Data
3. LCI (Wood Utility Pole)
4. LCI (Concrete Utility Pole)
5. Life Cycle Assessment and Interpretation
6. Conclusions and Recommendation
3. Goals
The general goal of this study is to learn the life cycle of these two kinds of utility
poles. It includes gleaning necessary information and data of the process steps such as
the kinds of material needed in each step, how much energy is needed, what the
environmental impacts it has. Also, the goal is to learn the inputs and outputs of each
step and compare the two kinds of poles using life cycle analysis. And with the
comparison of the two products, an overall understanding of how the process goes is
obtained. Therefore, ways to better the life cycle can be proposed, such as how to
refine the use of material in each step, reduce energy consumption, minimize the
environmental impact, etc.
Scope
My project is based on industry averages. The products in the project are both
standard in the industry which follows the standard procedure of manufacturing. This
study is not intended for public use, nor can be used to assess present products in the
industry.
1) Product Definition
In this study, I compared 1000 wood utility poles with 1000 concrete utility poles. The
function is to hold overhead wire, cable, etc. The functional unit is one class 4 45-foot
wood pole. For the concrete counterpart, it’s one class 2 45-foot concrete pole. The
comparison is based on equivalent function provided by each utility pole.
2) Choice Alternative
Further study could include utility pole made of other material such as steel.
3) Description of Product/Process Systems
Cradle-to-gate analysis is applied in this study. For the wood utility pole, the
production process considered starts from a seedling and ends with a
preservative-treated wood pole product. It includes seedling, site preparation, planting
and growth; log harvesting; debarking; drying; wood transportation; preservative
production; preservative transportation and wood treatment. A flow chart outlining the
whole process as well as the system boundary will be given later.
As for concrete utility pole, the manufacturing process starts from cement production
and ends with a concrete pole. The production process includes cement production,
cement transportation, concrete production, concrete curing, steel(rebar) production
and pole manufacture. A flow chart will be given later.
4) Geographical Scope
The data of the wood is gleaned mainly from NREL online database based on trees
grown in southeastern region of America. Data is based on numbers in a SE case
study in one academic publication.
In terms of concrete utility pole, the cement production data is drawn from NREL
4. database (Portland Cement). The concrete production part of data is drawn from a
report released by PCA (Portland Cement Association). The data is based on the
industry averages of America’s cement plants.
5) Technological Scope
Average technology is considered in the analysis which represents the average
operations in this industry.
6) Handling of By-products/Co-products
For the wood utility pole part, the co-product is ammonia. The by-products of lower
value include: formaldehyde, tree bark, solid waste, etc.
The co-products of the concrete utility pole include: aluminum, ammonia, zinc, etc.
The by-products include: mercury, sulfate, sulfide, particulates, solid wastes.
Handling of these products is not included in this study.
7) Environmental Parameters
In this study, I chose three parameters: GWP, AP and EI to assess the environmental
impact of each product.
8) Sources of Data
The data is mainly collected from academic publications and NREL database.
LCI(wood utility pole)
General Description
Cradle-to-gate analysis is applied here, which ends when the product is finished at the
manufacturing plant. A wood utility pole’s life cycle generally includes tree growth,
log processing, preservative production and wood treatment. Below is the flow chart
of the process.
5. Seedling, Site
Preparation, Planting
and Tree Growth
Log Harvesting
Debarking(Peeling)
Drying
Wood Transportation
Preservative
Production
Preservative
Transportaion
Wood Treatment
Trees
Barky logs
Debarked logs
Seedlings
Dried logs
Transported logs
Preservative
Transported
Preservative
Wood Utility Poles
Poles in service
Used Poles
Landfilling,recycling
Fossil fuel
Electricity
Water
Transportation
Diesel
Lubricants
Fertilizer
Emissions to air
Solid wastes
Liquid wastes
The solid box in the flow chart indicates the system boundary of this life cycle
analysis. All the reference flows coming out of and going to a process are considered
as economic flows. And reference flows that come from the environment and go to the
environment are considered as environmental flows.
Description of each step
1. Seedling, Site preparation, Planting and Tree Growth
The inputs of this step includes water, fertilizer, electricity, gasoline, etc. Average
level of management intensity is applied, and a planting density of 726 trees per acre
is applied. When this step is done, trees are considered ready to be harvested. Thus,
the output is a tree.
2. Log harvesting
This step comprises of several sub-steps: felling, skidding, processing, loading and
6. transportation to mill. The inputs are diesel and lubricants with the major output barky
log with an array of air emissions: ammonia, CO2, CO, methane, SO2 and so on.
3. Debarking
All the barky logs are then transported to a mill where they’re peeled. The output is
debarked wood and bark with the input being diesel and electricity.
4. Drying
In this step, kiln drying is applied and data is based on that technology. The debarked
poles are fed into the kiln powered by electricity and combustion of diesel and
Hogfuel-Biomass. It outputs dry wood with volatile organic compounds.
5. Preservative Production
Pentachlorophenol(penta) is chosen as the preservative in the process. The production
of penta needs bituminous coal, diesel, electricity, water and necessary chemical
reactants such as chlorine, phenol. It outputs penta with a series of air emissions and
chemical substances such as lead, mercury.
6. Transportation of wood and preservative
There are different modes of truck transportation. Here combination truck powered by
diesel is applied. Burning diesel produces ammonia, CO2, CO, methane, SO2,
particulates and so on.
7. Wood Treatment
In this process, penta is applied to wood poles. So the inputs are debarked wood,
penta and other necessary fuel sources including diesel, electricity, natural gas, etc.
The output is penta-treated wood pole. This is the last step of the life cycle analysis
since my study is a cradle-to-gate one.
LCI (concrete utility pole)
General description
The production process of a concrete utility pole consists of cement production,
cement transportation, aggregate transportation, concrete production, concrete curing,
steel(rebar) production and pole manufacture. Cradle-to-gate analysis is applied here,
which ends when the product is finished at the manufacturing plant. Below is the flow
chart of the production process of a concrete utility pole.
7. Cement Production
Steel Production
Raw Materials
Raw Materials
Cement
Steel
Cement
Transportation
Concrete Production
Transported Cement
Concrete Curing
Concrete
Pole Manufacture
Cured Concrete
Concrete Utility Poles
Poles in service
Recycling
Aggregate Transport
Aggregate
Fossil Fuel
Electricity
Diesel Fuel
Natural Gas
Air Emission
Solid Waste
The solid box in the flow chart indicates the system boundary of this life cycle
analysis. All the reference flows coming out of and going to a process are considered
as economic flows. And reference flows that come from the environment and go to the
environment are considered as environmental flows.
Description of each process
1. Cement production
Data of this process is gleaned based on Portland cement’s cement in NREL database.
The inputs are limestone, clay, sand, shale, fly ash, water, etc. The process is powered
by electricity, natural gas, gasoline, etc. It outputs cement with a wide array of
by-products and co-products including air emissions such as carbon dioxide, hydrogen
chloride, etc. (there’re simply too many products in this step, so the detailed
information is outlined in the appendix)
2. Cement transportation
8. The transportation is assumed to be by road powered by diesel fuel, the average
round-trip distance for cement is 100 km [13]. Burning diesel fuel results in air
emissions such as CO2, CO, CH4, particulates.
3. Aggregate transportation
Aggregate includes coarse and fine aggregates. The production of aggregates is not
included in this LCA. The transportation is assumed to be by road powered by diesel
fuel, the average round-trip distance for aggregates is 50 km[13]. Burning diesel fuel
results in air emissions such as CO2, CO, CH4, particulates.
4. Concrete production
Raw materials for concrete include cement, aggregates, water. The mix design data is
drawn from an academic literature. To make 1 cubic meter of concrete, 335 kg of
cement, 141 kg of water, 1200 kg of coarse aggregate and 710 kg of fine aggregate is
needed[13]. The process is powered by diesel fuel, electricity and natural gas which
outputs CO2, CO, CH4, SO2, VOC and particulates.
5. Concrete curing
This process is fueled by natural gas and diesel fuel with outputs of CO2, CO, NOx,
SO2 and VOC.
6. Steel production
The last process of concrete utility pole is casting, and spun-casting is considered in
this study. In spun-casting, concrete is put into a mold with reinforced steel. Thus,
steel, more precisely steel wire is needed for the final product. The steel (rebar)
production data is drawn from a literature in which American and Canadian steel
products’ LCI is detailed. The part of data is based on the average level of combined
Canadian mills which is a representative of domestic estimates. The raw material for
steel wire consists of lime, limestone, iron ore, prompt scrap, obsolete scrap, coal. The
energy inputs are electricity, natural gas, diesel fuel, coke, bunker oil, etc. Solid
wastes such as slag, BOF dust are produced in this process as well as inevitable air
emissions of CO2, CO, NOx, SOx and VOC.
7. Pole manufacture
As described in last process, spun-casting technique is considered. Concrete is first
injected into a spin mold with steel reinforcement. Then concrete is spun-cast by
centrifugal force. A concrete pole is manufactured after this. Due to the scarcity of the
data in this process, “0” is put in the environmental matrix. Further study can be done
in terms of collecting data of energy input and environmental output.
Life Cycle Assessment and Interpretation
This study considers three environmental parameters: Global Warming Potential
(GWP), Acidification Potential (AP), Energy Intensity (EI). The results given in the
9. tables are the mass of relevant substances obtained in the analysis (the whole life
cycle inventory will be given in the appendix). The comparison is done between 1000
wood poles and 1000 concrete poles.
1. GWP
GWP assesses the radiative impacts of greenhouse gases on a global scale, and it’s
expressed as the equivalent amount of CO2 which would have the same effect on the
global atmosphere:
kg CO2 eq.=(kg of gas)×(GWP)
And for different time period, GWP factor is different. Here I choose 100-year GWP
factor to do the calculation(the data is from course lecture).
The analysis of these two kinds of utility poles yields a result of GHG which is shown
in the table below:
Table 1: GWP Comparison of wood pole and concrete pole
Wood pole Concrete pole 100-year GWP
CO2/kg 40806.99 297361.126 1
CH4/kg 11.19 4.592 21
CO2 eq./kg 41041.98 297457.558 Non-applicable
As we can conclude from the table above, compared to a wood utility pole, a concrete
utility pole causes approximately 7 times more GHG (measured by equivalent mass of
CO2).
2. AP
This indicator measures a certain gas’s ability to release hydrogen ions to the
atmosphere compared to SO2. It’s measured in SO2 eq.
kg SO2 eq.=(kg of gas)×(AP)
According to course lecture, different compounds have different APs.
Table 2: AP of relevant compounds
Compound Acidification Potential
SO2 1
NOx 0.7
HCl 0.88
HF 1.6
The analysis obtains a result of gases of certain acidification potential:
Table 3: AP Comparison of wood pole and concrete pole
Wood pole Concrete pole
SO2/kg 3.784724 539.5176
10. NOx/kg 456.26 599.65
HCl/kg 0.000652 15.566914
SO2 eq./kg 323.1673 972.9715
As we can see from the table above, compared to a wood utility pole, a concrete
utility pole causes approximately 3 times more Acid Rain Potential(measured by
equivalent mass of SO2).
3. EI
This parameter is expressed as the ratio of energy inputs in order to manufacture
desired products. The detailed information is given in the table below.
Table 4: Energy Intensity Comparison of wood pole and concrete pole
Energy source Wood pole Concrete pole
Electricity/kWh 41278.5 101064.4
Gasoline/L 151.6 305248
Diesel/L 64890 6472360.2
Hogfuel Biomass/kg 140976 None
Natural Gas/m3
2890.95 16525.1
Residual Fuel Oil/L 8962.6 21789086
As shown by the table above, compared to a wood utility pole, a concrete pole
demands much more energy inputs.
Sensitivity Analysis
In the part of wood utility pole, wood poles’ transportation distance can be considered
as a sensitive factor. So distance is doubled here to calculate how sensitive the
environmental parameters are to wood poles’ transportation. The comparison of
results is shown in table 5.
In addition, the second part hasn’t taken consideration of aggregate production
process. So in this part, the process of aggregate production is considered as a
sensitive factor to see its contribution to the environmental impact as well as needed
energy inputs. The comparison is show in the table 5.
Table5: Sensitivity analysis
Wood pole Concrete pole
Base case
Transportation
distance×2
Base case Alternate case*
CO2/kg 40806.99 40938.69 297361.126 6533434.7
CH4/kg 11.19 11.19 4.592 1372.152
SO2/kg 3.784724 3.784724 539.5176 10112.4376
NOx/kg 456.26 457.51 599.65 57641.646
HCl/kg 0.000652 0.001304 15.566914 15.566914
*Note: Alternate case means that aggregate production process is considered in the
11. new sensitivity analysis calculation
As shown in the table, the gas emissions are not sensitive to transportation distance
due to the fact that small amount of gases are emitted in the process of transportation.
However, the difference of aggregate production process is significant. Based on my
data, in order to make 1 cubic meter of concrete, 1200 kg of coarse aggregate and 710
kg of fine aggregate is needed. And to make such aggregates, a great amount of gases
are emitted to the atmosphere causing more damage.
Conclusion and Recommendation
Conclusion
Based on the life cycle inventory of two kinds of utility pole and the aforementioned
comparison of environmental impacts(GWP, AP, EI), we can see that concrete utility
pole poses much more threat to the environment than wood utility pole does. This
analysis is even based on a scarcity of data of concrete pole manufacture process, so
this LCI is more conservative than it’s supposed to be. Nonetheless, manufacturing a
concrete utility pole causes approximately 7 times more GHG, 3 times Acid Rain
Potential than its counterpart, wood utility pole. And the energy inputs of a wood pole
are much more than a concrete pole, as well.
Recommendation
The production of both utility poles should endeavor to reduce the use of fossil fuel,
thereby reducing the gas emission which is a main contributor to global warming and
acidification. More use of renewable sources can be an alternative, such as the use of
biomass. Electricity produced by clean energy such as wind needs to be considered, as
well. The sourcing of raw materials is also a choice. By choosing to obtain necessary
raw materials close to point of processing and manufacturing, the energy input can be
greatly reduced. From manufacturing’s point of view, all utilities should seek to find a
way of lean manufacturing, which means reducing unnecessary wastage, improving
production efficiency, etc.
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