Euromold, part of Nexans Group, specializes in the design and manufacturing of advanced prefabricated cable accessories for medium voltage energy distribution, ensuring compliance with international standards. The catalog outlines a variety of products, including connectors and terminations for different voltage levels, with a commitment to quality backed by ISO 9001 certification and continuous laboratory testing. Customers can obtain recommended connection specifications and installation resources for effective cable management.

1. a Nexans company
Catalogue 2011
Tel: +44 (0)191 490 1547
Fax: +44 (0)191 477 5371
Email: northernsales@thorneandderrick.co.uk
Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk

3. Nexans Network Solutions
Div. Euromold
COMPANY PRESENTATION
EUROMOLD
International standards
Euromold is the leading
European specialised designer,
manufacturer and distributor
of prefabricated cable
accessories for medium voltage
energy distribution. Euromold
provides a complete range of
accessories for underground
cables: premoulded EPDM
rubber connectors for cables
and epoxy bushings for
transformers and switchgear, as
well as a large range of coldshrinkable terminations and
joints from 12 to 42 kV.
Euromold is also the
manufacturer of electrical
components for the high
voltage accessories of the
Nexans group.
All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEC
60502-4… or country specifications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are continuously performed in our test
fields.
ISO 9001 Certificate
Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.
Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELAC
accreditation no.144-TEST
conform with the European
standards for laboratories ISO
17025 for electrical testing of
low and medium voltage cable
accessories according to the
international standards
EN 50393, IEC 60502-4, IEC
61442 and HD 629.
08/2011
While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.
1

4. SEPARABLE CONNECTORS
INTERFACE C
Table of contents
Interface C1 & C2
430TB - tee connector
484TB - tee connector
300PBM - coupling connector
430TBM-P2/P3 - dual/triple cable arrangement
804PB - coupling connector
300SA - surge arrester
800SA - surge arrester
400TR and 800TR - test rod
400TK and 400SW installation tools
Accessories
Possible arrangements
Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).
Dia. 56±0.2
Dia. 46±0.2
Dia. 22 min for C1
Dia. 32 nominal for C2
M16 x 2 - 6H
0
1.5 -0.5
29
min.
90±0.2
08/2011
11
min.
Dia. 70±0.2
2

5. Connecting possibilities
BUSHINGS /
ACCESSORIES
CONNECTION
Equipment
interface
dead-ending
of equipment
CONNECTORS /
ACCESSORIES
(K)(M)400DR-B
Dead-end receptacle
(K)(M)400AR-3
Equipment bushing
(K)(M)400AR-4
Equipment bushing
(K)(M)400AR-5
cable to
equipment
Equipment bushing
(K)(M)300PBM/G
Coupling connector
(K)(M)430TB/G
Tee connector
(K)(M)400AR-6
Equipment bushing
(K)(M)400SFR-B
Equipment bushing
300SA
Surge arrester
400A-24B
In-air bushing
(K)(M)400SOP-B
cable
isolation
400GP-B
cable
earthing
Stand-off plug
(K)(M)804PB/G
Earthing plug
(K)(M)484TB/G
(K)400RTPA
tap-off
630/250A
Coupling connector
Tee connector
Reducing tap plug
(K)(M)400CP-SC
in-line
junction
Connecting plug
800SA
08/2011
For information on our
bushings please refer to
our bushing catalogue.
Surge arrester
3

6. 430TB
INTERFACE C
TEE CONNECTOR
Application
Technical characteristics
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.
• A thick conductive EPDM
jacket provides a total safe to
touch screen.
• Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Up to 36 kV
630 A (800 A)
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
185 mm
Design
Separable connector
comprising:
1. Conductive EPDM insert.
2. Conductive EPDM jacket.
3. Insulating EPDM layer
moulded between the insert
and the jacket.
4. Type C interface as
described by CENELEC
EN 50180 and 50181.
5. Conductor connector.
6. Basic insulating plug (with
VD point).
7. Cable reducer.
8. Conductive rubber cap.
9. Clamping screw.
0. Earthing lead.
1
4
9
8
5
6
1
290 mm
(350 mm
for 36 kV)
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
2
3
10
Specifications and
standards
The 430TB separable connector
meets the requirements of
CENELEC HD 629.1.
7
Current Ir (A)
08/2011
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact
430TB/G
K430TB/G
M430TB/G
12
24
36
630
630
630
800
800
800
Conductor sizes (mm2)
min
max
35
35
50
300
300
240
4

7. Kit contents
The kit also comprises silicone grease, field
control mastic, installation rod, installation
instructions and crimp chart.
The complete (K)(M)430TB/G
tee connector kit comprises 3 x
the following components:
Conductor
contact TMBC-X
Table W
Ordering
part number
Voltage
(Um)
(kV)
3 x 430TB/G-11-X
3 x 430TB/G-16-X
3 x 430TB/G-18-X
min
max
12
12
12
12.0
17.0
19.0
17.5
23.5
32.6
3 x K430TB/G-11-X
3 x K430TB/G-16-X
3 x K430TB/G-18-X
24
24
24
12.0
17.0
19.0
17.5
23.5
32.6
3 x M430TB/G-11-X
3 x M430TB/G-15-X
3 x M430TB/G-19-X
3 x M430TB/G-22-X
3 x M430TB/G-25-X
3 x M430TB/G-27-X
36
36
36
36
36
36
12.0
16.0
20.0
23.5
26.5
28.5
17.5
22.0
26.5
31.0
32.5
37.5
Table X
35
50
70
95
120
150
185
240
300
Order: Kit MT.
For use with Alupe or
C 33-226 cables.
Please contact our
representative.
35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–
DIN
hexagonal
Deep
indent
35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2
Copper
conductor
Bolted
DIN
hexagonal
For use with
easy strip semi-conductive
screened cables. Order:
Field control mastic
(type MFC).
Aluminium and
copper conductor
Aluminium conductor
Conductor
sizes (mm2)
For use with
copper tape
screened cables.
Dia. over core insulation (mm)
For use with
other cable types.
Please contact our
representative.
For applications
outdoors and in
humid climate.
Order: +MWS.
120.300-12-5
Example:
The cable is 24 kV, 150 mm2
compact stranded copper with
a diameter over core insulation
of 27.5 mm.
Order 3 x
K430TB/G-18-95.240-14-5
tee connector kit.
(411CA-W
for 36 kV)
95.240-14-5
To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Conductor
contact TBC-X
Cable reducer
430CA-W
50.150-14-5
Ordering instructions
Basic insulating
plug
(K)(M)300BIPA +
rubber cap
16.95-14-5
Connector housing
(K)(M)430BT/G
Clamping
screw
430TCS
3 x (K)(M)430TB/G-W-X
connector kit
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2
When installed on an
appropriate equipment
bushing:
800 A continuously
5

8. 484TB
INTERFACE C
TEE CONNECTOR
Application
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.
Up to 42 kV
630 A (1250 A)
Technical characteristics
• The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
• Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Design
185 mm
Separable connector
comprising:
1. Conductive EPDM insert.
2. Conductive EPDM jacket.
3. Insulating EPDM layer
moulded between the insert
and the jacket.
4. Type C - interface as
described by CENELEC
EN 50180 and 50181.
5. Conductor connector.
6. Basic insulating plug (with
VD point).
7. Cable reducer.
8. Conductive rubber cap.
9. Clamping screw.
0. Earthing lead.
1
4
9
8
5
6
1
2
360 mm
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
3
10
Specifications and
standards
7
The 484TB separable connector
meets the requirements of
CENELEC HD 629.1.
08/2011
Separable
connector
type
484TB/G
K484TB/G
M484TB/G
P484TB/G
Current
Ir (A)
Voltage
Um
(kV)
Current
Ir
(A)
When installed on an
appropriate equipment bushing
min
max
12
24
36
42
630
630
630
630
1250
1250
1250
1250
50
35
35
35
630
630
630
630
Conductor sizes (mm2)
6

9. Kit contents
The complete (K)(M)(P)484TB/G
tee connector kit comprises 3x
the following components:
The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
Conductor
contact TMBC-X
Connector housing
(K)(M)(P)484BT/G
Clamping
screw
430TCS
Ordering instructions
To order the tee connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order 3 x
M484TB/G-32-240(K)M-12-2
tee connector kit.
(K)(M)(P)484TB/G-W-X
connector kit
Basic insulating
plug
(K)(M)(P)800BIPA
+ rubber cap
Conductor
contact TBC-X
Cable reducer
611CA-W
Table W
Dia. over core insulation (mm)
Ordering
part number
min
16.0
20.0
23.5
28.5
34.0
39.0
45.5
3 x 484TB/G-15-X
3 x 484TB/G-19-X
3 x 484TB/G-22-X
3 x 484TB/G-27-X
3 x 484TB/G-32-X
3 x 484TB/G-37-X
3 x 484TB/G-43-X
max
22.0
26.5
31.0
37.5
42.5
48.5
56.0
Table X
Conductor sizes
(mm2)
Aluminium conductor
Aluminium and
copper conductor
Copper
conductor
Bolted
DIN
hexagonal
50KM-12-1
70
70(K)M-12-2
70KM-12-1
95
95(K)M-12-2
95KM-12-1
120(K)M-12-2
120KM-12-1
150(K)M-12-2
150KM-12-1
185(K)M-12-2
185KM-12-1
240(K)M-12-2
240KM-12-1
300
300(K)M-12-2
300KM-12-1
300(K)M-11-2
400
400(K)M-12-2
400KM-12-1
400(K)M-11-2
500
500(K)M-12-2
500KM-12-1
500(K)M-11-2
630
–
630KM-12-1
630(K)M-11-2
For use with
other cable types.
Please contact our
representative.
For applications
outdoors and in
humid climate.
Order: +MWS.
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95.240-14-5
95(K)M-11-2
120(K)M-11-2
120.300-12-5
50.150-14-5
16.95-14-5
35KM-12-1
50(K)M-12-2
240
No earthing
device is
necessary.
35(K)M-12-2
50
185
Order: Kit MT.
35
150
For use with copper
wire screened cables.
Deep
indent
120
For use with
copper tape
screened cables.
DIN
hexagonal
Components can be
ordered individually.
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
When installed on an
appropriate equipment
bushing:
1250 A continuously
7

10. 300PBM
COUPLING CONNECTOR
FOR 430TB/G
Application
Technical characteristics
Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
430TB separable Tee connector.
• A thick conductive EPDM
jacket provides a total safe to
touch screen.
• Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Up to 36 kV
630 A (1250 A)
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
290 mm
Design
1. Interface designed to fit
430TB connector.
2. Bus for 300PBM.
3. Conductive EPDM insert.
4. Insulating EPDM layer
moulded between the
insert and the jacket.
5. Conductive EPDM jacket.
6. Conductive EPDM cap.
7. Basic insulating plug (with
VD point).
8. Conductor connector
(hexagonal crimping, deep
290 mm
indent crimping or bolted).
(350 mm
9. Cable reducer.
for 36 kV)
10. Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
2
6
1
8
7
3
4
430TB
connector
300PBM
coupling
connector
5
10
9
Specifications and
standards
The 300PBM coupling
connector meets the
requirements of CENELEC
HD 629.1.
105 mm
Current Ir (A)
08/2011
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact
300PBM/G
K300PBM/G
M300PBM/G
12
24
36
630
630
630
1250
1250
1250
Conductor sizes (mm2)
min
max
35
35
50
300
300
240
8

11. Kit contents
The complete (K)(M)300PBM/G
coupling connector kit
comprises 3 x the following
components:
The kit also comprises silicone grease, field
control mastic, installation rod, installation
instructions and crimp chart.
Conductor
contact TMBC-X
3 x (K)(M)300PBM/G-W-X
coupling connector kit
Cable reducer
430CA-W
Contact rod
300PB-CR
Voltage
(Um)
(kV)
3 x 300PBM/G-11-X
3 x 300PBM/G-16-X
3 x 300PBM/G-18-X
min
max
12
12
12
12.0
17.0
19.0
17.5
23.5
32.6
3 x K300PBM/G-11-X
3 x K300PBM/G-16-X
3 x K300PBM/G-18-X
24
24
24
12.0
17.0
19.0
17.5
23.5
32.6
3 x M300PBM/G-11-X
3 x M300PBM/G-15-X
3 x M300PBM/G-19-X
3 x M300PBM/G-22-X
3 x M300PBM/G-25-X
3 x M300PBM/G-27-X
36
36
36
36
36
36
12.0
16.0
20.0
23.5
26.5
28.5
17.5
22.0
26.5
31.0
32.5
37.5
Table X
35
50
70
95
120
150
185
240
300
Order: Kit MT.
For use with fabric tape
(graphite) screened cables.
Order additional
semi-conductive tape
(type TSC).
35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–
DIN
hexagonal
Deep
indent
35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2
Copper
conductor
Bolted
DIN
hexagonal
For use with
easy strip semi-conductive
screened cables. Order:
Field control mastic
(type MFC).
Aluminium and
copper conductor
Aluminium conductor
Conductor
sizes (mm2)
For use with
copper tape
screened cables.
Dia. over core insulation (mm)
For use with copper
wire screened cables.
No earthing
device is
necessary.
For use with
other cable types.
Please contact our
representative.
120.300-12-5
Example:
The cable is 24 kV, 150 mm2
compact stranded copper with
a diameter over core insulation
of 27.5 mm.
Order 3 x
K300PBM/G-18-95.240-14-5
coupling connector kit.
Ordering
part number
95.240-14-5
To order the coupling connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Table W
50.150-14-5
Ordering instructions
(411CA-W
for 36 kV)
Conductor
contact TBC-X
16.95-14-5
Connector housing
(K)(M)300BP/G
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2
For outdoor
applications.
Order: +MWS.
9

12. 430TBM-P2/P3
DUAL/TRIPLE CABLE ARRANGEMENT
FOR 430TB CONNECTOR
Application
Technical characteristics
Separable connectors (bolted
type) for dual (P2) and triple
(P3) cable arrangements.
• A thick conductive EPDM
jacket provides a total safe to
touch screen.
• Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Design
Up to 36 kV
630 A (1250 A)
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
290 mm
1. Type C interface as
described by CENELEC
EN 50180 and 50181.
2. Bus for 300PBM.
3. Conductive EPDM insert.
4. Insulating EPDM layer
moulded between the
insert and the jacket.
5. Conductive EPDM jacket.
6. Conductive EPDM cap.
7. Basic insulating plug (with
VD point).
8. Conductor connector.
9. Cable reducer.
10. Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
2
1
6
8
Non-size
sensitive:
290 mm
7
3
Size
sensitive:
350 mm
4
430TBM
connector
300PBM
coupling
connector
5
10
Specifications and
standards
9
The 430TBM-P2/P3 connectors
meet the requirements of
CENELEC HD 629.1.
105 mm
Current Ir (A)
08/2011
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
When installed on an appropriate equipment
bushing and when using a copper (-11-2) or a
bolted (-12-5 or -14-5) conductor contact
430TBM-P2/P3
K430TBM-P2/P3
M430TBM-P2/P3
12
24
36
630
630
630
1250
1250
1250
Conductor sizes (mm2)
min
max
35
35
50
300
300
240
10

13. Kit contents
The complete (K)(M)430TBM-P2
connector kit comprises 3 x the
following components:
The complete (K)(M)430TBM-P3
connector kit comprises 3 x the
following components:
395
290
300BIPA
basic
insulating
plug
300BIPA
basic
insulating
plug
300PBM
coupling
connector
300PBM
coupling
connectors
430TB tee
connector
110
430TB tee
connector
105
110
105
105
In mm.
For use with
copper tape
screened cables.
Order: Kit MT.
For use with Alupe or
C 33-226 cables.
Please contact our
representative.
min
12.0
16.0
20.0
23.5
26.5
28.5
17.5
22.0
26.5
31.0
32.5
37.5
W
max
11
15
19
22
25
27
Table X
Conductor
sizes (mm2)
35
50
70
95
120
150
185
240
300
For use with
other cable types.
Please contact our
representative.
Aluminium and
copper conductor
DIN
hexagonal
35KM-10-1
50(K)M-10-1
70(K)M-10-1
95(K)M-10-1
120(K)M-10-1
150(K)M-10-1
185(K)M-10-1
240(K)M-10-1
–
DIN
hexagonal
Deep
indent
35(K)M-10-2
50(K)M-10-2
70(K)M-10-2
95(K)M-10-2
120(K)M-10-2
150(K)M-10-2
185(K)M-10-2
240(K)M-10-2
300(K)M-10-2
Copper
conductor
Bolted
Aluminium conductor
For use with
easy strip semi-conductive
screened cables. Order:
Field control mastic
(type MFC).
For applications
outdoors and in
humid climate.
Order: +MWS.
120.300-12-5
Example:
The two cables are 24 kV,
150 mm2 stranded aluminium
with a diameter over core
insulation of 27.5 mm.
Order 3 x K430TBM-P2-22150(K)M-10-2.
Dia. over core
insulation (mm)
95.240-14-5
For triple cable arrangement:
3 x 430TBM-P3-W-X,
for use up to 12 kV.
Add a 'K' for use up to 24 kV:
3 x K430TBM-P3-W-X.
Add an 'M' for use up to 36 kV:
3 x M430TBM-P3-W-X.
Table W
50.150-14-5
To order the separable
connectors for dual cable
arrangement, use the tables
beside to substitute for W and
X in the formula:
3 x 430TBM-P2-W-X,
for use up to 12 kV.
Add a 'K' for use up to 24 kV:
3 x K430TBM-P2-W-X.
Add an 'M' for use up to 36 kV:
3 x M430TBM-P2-W-X.
1. From table W: select the
symbol which gives the best
centring of your core insulation
diameter.
2. From table X: according to
your conductor size and type,
select the designation which
completes the part number.
16.95-14-5
Ordering instructions
35(K)M-11-2
50(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2
When installed on an
appropriate equipment
bushing:
1250 A continuously
11

14. 804PB
COUPLING CONNECTOR
FOR 484TB/G
Application
Technical characteristics
Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
484TB separable Tee connector.
• A thick conductive EPDM
jacket provides a total safe to
touch screen.
• Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Design
1. Interface designed to fit
484TB connector.
2. Bus for 804PB.
3. Conductor connector
(hexagonal crimping, deep
indent crimping or bolted).
4. Conductive EPDM insert.
5. Conductive EPDM jacket.
6. Insulating EPDM layer
moulded between the
insert and the jacket.
7. Cable reducer.
8. Conductive EPDM cap.
9. Basic insulating plug (with
VD point).
10. Earth lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
Up to 42 kV
630 A (1250 A)
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
290 mm
2
5
360 mm
6
484TB
connector
10
7
The 804PB coupling connector
meets the requirements of
CENELEC HD 629.1.
08/2011
804PB/G
K804PB/G
M804PB/G
P804PB/G
9
4
1
Specifications and
standards
Separable
connector
type
8
3
110 mm
Current
Ir (A)
Voltage
Um
(kV)
Current
Ir
(A)
When installed on an
appropriate equipment bushing
min
max
12
24
36
42
630
630
630
630
1250
1250
1250
1250
50
35
35
35
630
630
630
630
Conductor sizes (mm2)
12

15. Kit contents
The complete (K)(M)(P)804PB/G
coupling connector kit
comprises 3 x the following
components:
The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
Conductor
contact TMBC-X
Connector housing
(K)(M)(P)804BP/G
Contact rod
and stud
Ordering instructions
To order the coupling connector,
select the ordering part number
which gives you the best
centring of your core insulation diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 240 mm2 stranded
aluminium with a diameter over
core insulation of 37.0 mm.
Order 3 x M804PB/G-32240(K)M-12-2 coupling
connector kit.
3 x (K)(M)(P)804PB/G-W-X
coupling connector kit
Conductor
contact TBC-X
Cable reducer
611CA-W
Table W
Dia. over core insulation (mm)
Ordering
part number
min
16.0
20.0
23.5
28.5
34.0
39.0
45.5
3 x 804PB/G-15-X
3 x 804PB/G-19-X
3 x 804PB/G-22-X
3 x 804PB/G-27-X
3 x 804PB/G-32-X
3 x 804PB/G-37-X
3 x 804PB/G-43-X
max
22.0
26.5
31.0
37.5
42.5
48.5
56.0
Table X
Conductor sizes
(mm2)
Aluminium conductor
Aluminium and
copper conductor
Copper
conductor
Bolted
DIN
hexagonal
50KM-12-1
70
70(K)M-12-2
70KM-12-1
95
95(K)M-12-2
95KM-12-1
120
120(K)M-12-2
120KM-12-1
150(K)M-12-2
150KM-12-1
185(K)M-12-2
185KM-12-1
240(K)M-12-2
240KM-12-1
300(K)M-12-2
300KM-12-1
300(K)M-11-2
400
400(K)M-12-2
400KM-12-1
400(K)M-11-2
500
500(K)M-12-2
500KM-12-1
500(K)M-11-2
630
–
630KM-12-1
630(K)M-11-2
For use with
other cable types.
Please contact our
representative.
For applications
outdoors and in
humid climate.
Order: +MWS.
35(K)M-11-2
70(K)M-11-2
95(K)M-11-2
120(K)M-11-2
120.300-12-5
50.150-14-5
50(K)M-11-2
95.240-14-5
16.95-14-5
35KM-12-1
50(K)M-12-2
300
No earthing
device is
necessary.
35(K)M-12-2
50
240
Order: Kit MT.
35
185
For use with copper
wire screened cables.
Deep
indent
150
For use with
copper tape
screened cables.
DIN
hexagonal
Components can be
ordered individually.
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
When installed on an
appropriate equipment
bushing:
1250 A continuously
13

16. 300SA
SURGE ARRESTER
FOR 430TB CONNECTOR
Application
Technical characteristics
Surge arrester designed to
protect 12, 24 and 36 kV
class components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.
It has been designed to be used
with the 430TB separable tee
connector.
• This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
• Each arrester is tested for AC
withstand, partial discharge
and critical voltage prior to
leaving the factory.
Design
Up to 36 kV
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
170 mm
Surge arrester comprising:
1. Interface designed to fit
the 430TB/G tee connector.
2. Conductive EPDM insert.
3. Conductive EPDM jacket.
4. Insulating EPDM layer
moulded between the insert
and the jacket.
5. Receptacle for contact rod.
6. Metal oxide valve elements.
7. Steel cap.
8. Earth connection.
9. Earth lead.
105 mm
Dia.
75 mm
1
5
2
3
L2
L1
Specifications and
standards
9
4
6
The 300SA surge arresters meet
the test requirements of IEC
60099-4.
Dia.
65 mm
7
8
08/2011
Surge
arrester
type
Nominal
discharge
current
In (kA)
Rated
voltage
Ur (kV)
Max. continuous
operating
voltage
Uc (kV)
L1
L2
300SA-10-15N
300SA-10-18N
300SA-10-22N
300SA-10-24N
300SA-10-30N
300SA-10-36N
300SA-10-45N
10
10
10
10
10
10
10
15
18
22
24
30
36
45
12.0
14.4
17.6
19.2
24.0
28.8
36.0
250
250
250
350
350
350
450
290
290
290
390
390
390
490
Dimensions
(mm)
14

17. Typical application and
dimensions
Ordering instructions
To order the surge arrester,
specify the surge arrester type,
as described on previous page.
290 mm
180 mm
Example:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 300SA-10-30N surge
arrester.
107 mm
Type 300SA
surge arrester
Type 430TB
tee connector
Technical data
Surge
arrester
type
Steep current
residual
voltage @ 10 kA
[1/20 µs] (kV)
300SA-10-15N
300SA-10-18N
300SA-10-22N
300SA-10-24N
300SA-10-30N
300SA-10-36N
300SA-10-45N
48.1
58.1
70.1
77.0
97.0
115.9
144.1
Lightning current
residual voltage
[8/20 µs] (kV)
Switching impulse
residual voltage
[36/90 µs] (kV)
@ 5 kA
@ 10 kA
@ 20 kA
@ 125 A
@ 500 A
39.7
48.0
57.9
63.6
80.1
95.7
119.0
43.2
52.2
63.0
69.2
87.2
104.2
129.5
48.4
58.5
70.6
77.6
97.7
116.8
145.1
30.5
36.8
44.4
48.8
61.5
73.5
91.3
32.5
39.2
47.3
52.0
65.5
78.3
97.3
High current
impulse
withstand
(kA)
100
100
100
100
100
100
100
15

18. 800SA
SURGE ARRESTER
FOR 484TB CONNECTOR
Application
Technical characteristics
Surge arrester designed to
protect 12, 24, 36 and 42 kV
class components, including
transformers, equipment, cable
and accessories from high
voltage surges resulting from
lightning or switching.
It has been designed to be used
with the 484TB separable tee
connector.
• This surge arrester is a metal
oxide varistor surge arrester in
an elbow configuration.
• Each arrester is tested for AC
withstand, partial discharge
and critical voltage prior to
leaving the factory.
Design
Up to 42kV
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
170 mm
Surge arrester comprising:
1. Interface designed
to fit he 484TB
t
tee connector.
2. Conductive EPDM insert.
3. Conductive EPDM jacket.
4. Insulating EPDM layer
moulded between the insert
and the jacket.
5. Receptacle for contact rod.
6. Metal oxide valve elements.
7. Steel cap.
8. Earth connection.
9. Earth lead.
105 mm
Dia.
75 mm
1
5
2
L2
3
L1
9
4
Specifications and
standards
6
The 800SA surge arresters meet
the test requirements of IEC
60099-4.
Dia.
65 mm
7
8
08/2011
Surge
arrester
type
Nominal
discharge
current
In (kA)
Rated
voltage
Ur (kV)
Max. continuous
operating
voltage
Uc (kV)
L1
L2
800SA-10-15N
800SA-10-18N
800SA-10-22N
800SA-10-24N
800SA-10-30N
800SA-10-36N
800SA-10-45N
10
10
10
10
10
10
10
15
18
22
24
30
36
45
12.0
14.4
17.6
19.2
24.0
28.8
36.0
250
250
250
350
350
350
450
290
290
290
390
390
390
490
Dimensions
(mm)
16

19. Typical application and
dimensions
Ordering instructions
To order the surge arrester,
specify the surge arrester type,
as described on previous page.
290 mm
180 mm
Example:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 800SA-10-30N surge
arrester.
110 mm
Type 800SA
surge arrester
Type
484TB
tee
connector
Technical data
Surge
arrester
type
Steep current
residual
voltage @ 10 kA
[1/20 µs] (kV)
800SA-10-15N
800SA-10-18N
800SA-10-22N
800SA-10-24N
800SA-10-30N
800SA-10-36N
800SA-10-45N
48.1
58.1
70.1
77.0
97.0
115.9
144.1
Lightning current
residual voltage
[8/20 µs] (kV)
Switching impulse
residual voltage
[36/90 µs] (kV)
@ 5 kA
@ 10 kA
@ 20 kA
@ 125 A
@ 500 A
39.7
48.0
57.9
63.6
80.1
95.7
119.0
43.2
52.2
63.0
69.2
87.2
104.2
129.5
48.4
58.5
70.6
77.6
97.7
116.8
145.1
30.5
36.8
44.4
48.8
61.5
73.5
91.3
32.5
39.2
47.3
52.0
65.5
78.3
97.3
High current
impulse
withstand
(kA)
100
100
100
100
100
100
100
17

20. 400TR and 800TR
INTERFACE C
TEST RODS
Application
• The test rod can be used for:
- cable fault location
- cable testing
- phasing checks, etc.
• Connections may be made
with a cable lug, a 4 mm
plug or spring clips.
Technical characteristics
• The 400TR test rod can be
used with 430TB connectors.
• The 800TR is for use with the
484TB.
400TR
Design
1. nsulating shroud.
I
2. Threaded rod for test
connection.
3. Two nuts M12.
4. Insulation.
5. Copper test rod stem.
6. Wing nut.
An insulating shroud is
provided to allow the
application of test voltages
when bushings are closely
spaced.
1
1
M12
2
3
M12
2
40
3
480
Installation
The test rod is mounted on
to the clamping screw in
the type C interface tee and
coupling connectors. The
test cable is connected to
the threaded stem and the
insulating shroud moved to its
final position over the end of
the test rod.
800TR
480
321,5
4
288
4
5
5
Ordering instructions
Simply specify:
400TR or 800TR test rod.
In mm.
08/2011
Test rod
type
Maximum A.C.
test voltage
(50 Hz - 1 min)
Maximum D.C.
test voltage
(8 x U0 - 30 min)
Impulse voltage
(1.2 x 50 µs)
min
400TR
800TR
36 kV
36 kV
96 kV
96 kV
95 kV
95 kV
18

21. 400TK and 400SW
INSTALLATION TOOL
Application
• The 400SW box spanner
key fits on the hex nut of the
400BIPA basic insulating
plug.
• The box spanner and box
spanner key are designed
to facilitate assembly of
400TE, 400TB and 440TB
connectors.
• The 400TK box spanner is
used to install the 400TEF
clamping pin contact or
400TCS clamping screw.
400SW
400TK
Ordering instructions
08/2011
Simply specify:
- 400TK box spanner
- 400SW box spanner key
19

22. ACCESSORIES
INTERFACE C
Application
For use with connectors and
bushings with an interface C
as described by CENELEC EN
50180 and 50181.
400DR-B
Dead-end receptacle
Fits over a bushing with a type
C interface to provide 'deadend' facility.
400SOP-B
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type C interface when removed
from equipment.
400GP-B
Earthing plug
Is designed to support and
earth connectors with a type C
interface when removed from
equipment.
08/2011
300GP-B
Earthing plug
Is designed to earth the 430TB
connectors when it is fixedmounted to the equipment
(maintenance earthing).
Technical characteristics
All these products, except the
earthing plugs, are tested for
AC withstand and partial
discharge prior to leaving
the factory.
Up to 36 kV
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20,8/36 (42) kV
Ordering instructions
Order
400DR-B for 12 kV,
K400DR-B for 24 kV or
M400DR-B for 36 kV
applications.
The dead-end receptacle can
be supplied with an earth lead.
Order with suffix -/G.
E.g. K400DR-B/G.
Ordering instructions
Order
400SOP-B for 12 kV,
K400SOP-B for 24 kV,
M400SOP-B for 36 kV or
P400SOP-B for 42 kV
applications.
Ordering instructions
Order
400GP-B for 12, 24, 36 or
42 kV applications.
Ordering instructions
Order
300GP-B for 12, 24, 36 or
42 kV applications.
20

23. 800GP-B
Earthing plug
Is designed to earth the 484TB
connectors when it is fixedmounted to the equipment
(maintenance earthing).
400BIPA
Basic insulating plug
Acts as a tightening nut for
the 400TB and 440TB tee
connector kits.
The plug contains a voltage
detection point.
The conductive rubber
protection cap is included.
Kit MT
Earthing kit for copper
tape screened cables
Contains a tinned copper braid
(25 mm² - L = 500 mm), a
tinned copper wire for cleating
and some water sealing mastic.
Ordering instructions
Order
800GP-B for 12, 24, 36 or
42 kV applications.
Ordering instructions
Order
400BIPA for 12 kV,
K400BIPA for 24 kV
M400BIPA for 36 kV or
P400BIPA for 42 kV
applications.
Ordering instructions
Order
Kit MT for 12 kV, 24 kV
36 kV or 42 kV applications.
21

24. POSSIBLE ARRANGEMENTS
INTERFACE C
430TB
430TBM-P2
Single cable arrangement.
Order 430TB for 12 kV,
K430TB for 24 kV or M430TB
for 36 kV applications.
Dual cable arrangement.
Order 430TBM-P2 for 12 kV,
K430TBM-P2 for 24 kV or
M430TBM-P2 for 36 kV
applications.
290
300BIPA
basic
insulating
plug
300PBM
coupling
connector
430TB tee
connector
110
105
430TBM-P3
430TBM-L3
Triple cable arrangement.
Order 430TBM-P3 for 12 kV,
K430TBM-P3 for 24 kV or
M430TBM-P3 for 36 kV
applications.
3-way connection.
Order 430TBM-L3 for 12 kV,
K430TBM-L3 for 24 kV or
M430TBM-L3 for 36 kV
applications.
425
395
300BIPA
basic
insulating
plug
300PBM
coupling
connectors
430TB tee
connector
08/2011
110
105
400BIPA
basic
insulating
plug
300BIPA
basic
insulating
plug
300PBM
coupling
connectors
430TB tee
connector
105
In mm.
22

25. 484TB
484TB-P2
Single cable arrangement.
Order 484TB for 12 kV,
K484TB for 24 kV, M484TB
for 36 kV or P484TB for 42 kV
applications.
Dual cable arrangement.
Order 484TB-P2 for 12 kV,
K484TB-P2 for 24 kV or
M484TB-P2 for 36 kV
or P484TB-P2 for 42kV
applications.
185
290
800BIPA
basic
insulating
plug
800BIPA
basic
insulating
plug
484TB tee
connector
804PB
coupling
connector
484TB tee
connector
110
110
110
484TB-P2 + 800SA
Dual cable arrangement with
surge arrester.
Order 484TB-P2+800SA for
12 kV, K484TB-P2+800SA for
24 kV, M484TB-P2+800SA for
36 kV or P484TB-P2+800SA
for 42 kV applications.
400
800BIPA
basic
insulating
plug
800SA
surge
arrester
804PB
coupling
connector
110
110
484TB tee
connector
23

26. Earthing plug on
connector
Order 300GP-B for 12 kV,
24 kV and 36 kV applications.
Order 800GP-B for 12 kV,
24 kV, 36 kV or 42 kV
applications.
800GP-B
earthing plug
484TB tee
connector
Cable and equipment
testing
800TR
test rod
insulating
schroud
484TB tee
connector
08/2011
110
In mm.
24

28. Additional catalogue information on power cable accessories
is available by contacting us at the address below:
Distributed by:
Tel: +44 (0)191 490 1547
Nexans Network Solutions N.V. - Div. Euromold • Zuid III, Industrielaan 12, B-9320 Erembodegem
Fax: +44 (0)191 477 5371
Tel.: +32 (0)53 85 02 11 • Fax: +32 (0)53 83 10 13 • www.nexans.com • info.euromold@nexans.com
08/2011
a Nexans company
Email: northernsales@thorneandderrick.co.uk
Catalogue also available on CD-ROM Website: www.cablejoints.co.uk
www.thorneanderrick.co.uk