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Catalogue 2015
a Nexans company
1
05/2015
EUROMOLD
COMPANY PRESENTATION
While every care is taken to ensure that the information contained
in this publication is correct, no legal responsibility can be accepted
for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold
reserves the right to alter or modify the characteristics of its products
described in this catalogue as standards and technology evolve.
EUROMOLD
Euromold is the leading
European specialised designer,
manufacturer and distributor
of prefabricated cable
accessories for medium voltage
energy distribution. Euromold
provides a complete range of
accessories for underground
cables: premoulded EPDM
rubber connectors for cables
and epoxy bushings for
transformers and switchgear, as
well as a large range of cold-
shrinkable terminations and
joints from 12 to 42 kV.
Euromold is also the
manufacturer of electrical
components for the high
voltage accessories of the
Nexans group.
ISO 9001 Certificate
Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.
Laboratory accreditation
Since June 2000, Euromold’s
independent ELAB laboratory
obtained the BELAC
accreditation no.144-TEST
conform with the European
standards for laboratories ISO
17025 for electrical testing
of low and medium voltage
cable accessories according
to the international standards
EN 50393, IEC 60502-4, IEC
61442 and HD 629.
International standards
All our products meet the
International standards like
CENELEC HD 629.1, CENELEC
EN 50180, IEC 60137, IEC
60502-4… or country speci-
fications. Official certificates,
CESI, KEMA, ATEX… prove the
conformity of our products.
Long duration tests of existing
or new products are
continuously performed in our
test fields.
2
05/2015
3
05/2015
SEPARABLE CONNECTORS
AND BUSHINGS
INTERFACE F
Interface F1, F2 & F3
Dimensions according to
European CENELEC EN 50180
and 50181 (in mm).
Table of contents
909TB - tee connector
909PB - coupling connector
944TB - tee connector
900AR-1 - equipment bushing
900AR-2 - equipment bushing
900AR-3 - equipment bushing
900AR-4 - equipment bushing
Accessories
Possible arrangements
110.5±0.2
29
min
Dia. 64±0.2
Dia. 86.8±0.2
0
-0.51.5
M16 x 2 - 6H
Dia. D
Interface
type
Voltage
Um
(kV)
Current
Ir
(A)
Dia. D
(mm)
F1 36 2500 50
F2 52 630 22 min
F3 52 1250 32
In mm.
4
05/2015
Up to 42 kV
2500 A
(K)(M)(P)909TB
INTERFACE F
TEE CONNECTOR
Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Application
Separable tee shape
connector (bolted type)
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.
Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type F - interface, as 	
		described by CENELEC EN 	
		50180 and 	50181.
	 5.	Conductor contact.
	 6.	Basic insulating plug.
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Stud+nut+washer.
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
Specifications and
standards
The 909TB separable connector
meets the requirements of
CENELEC HD 629.1.
Separable
connector
type
Voltage
Um
(kV)
Current
Ir (A)
Conductor sizes (mm2)
min max
909TB/G
K909TB/G
M909TB/G
P909TB/G
12
24
36
42
630 -1250 - 2500
630 -1250 - 2500
630 -1250 - 2500
630 -1250
500
400
240
240
1200
1200
1200
1200
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
250 mm
445 mm
8
10
6
4
5
3
9
1
2
3
7
5
Conduc-
tor sizes
(mm2)
Aluminium conductor
Aluminium and
copper conductor
Copper
conductor
Deep
indent
DIN
hexagonal
Bolted
DIN
hexagonal
240
300
400
500
630
800
1000
1200
240KM-12-1
300KM-12-1
400KM-12-1
500KM-12-1
630KM-12-1
800KM-12-1
1000KM-12-1
1200KM-12-1
240KM-12-1
300KM-12-1
400KM-12-2
500KM-12-2
630KM-12-2
-
-
-
240.300-14-5
400.630-14-5
800.1000-14-5
On request
240(K)M-11-2
300(K)M-11-2
400(K)M-11-2
500(K)M-11-2
630(K)M-11-2
800(K)M-11-2
1000(K)M-11-2
-
Ordering instructions
To order the tee connector,
select the ordering part number
which gives the best centring
of the core insulation diameter
and substitute X using table X,
according to the conductor size
and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 1000 mm2 stranded
aluminium with a diameter over
core insulation of 52 mm.
Order 3 x
M909TB/G-S-43-1000(K)
M-12-1 tee connector kit.
Ordering
part number
Dia. over core insulation (mm)
min max
3 x 909TB/G-S-32-X
3 x 909TB/G-S-37-X
3 x 909TB/G-S-43-X
3 x 909TB/G-S-50-X
3 x 909TB/G-S-53-X
3 x 909TB/G-S-56-X
3 x 909TB/G-S-59-X
35
40
46
53
56
59
62
43
48
54
59
62
65
68
Table W
Kit contents
The complete (K)(M)(P)909TB/G
tee connector kit comprises 3x
the following components:
The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
(K)(M)(P)909TB/G-S-
W-X
connector kit
Connector housing
(K)(M)(P)909BT/G
Stud+nut+
washer
Cable reducer
911CA-W
Basic insulating
plug
(K)(M)(P)900BIPA
+ rubber cap
When installed on an
appropriate equipment
bushing:
2500 A in dual cable
arrangement
Components can be
ordered individually.
1250 A
2500 A
For use with
copper tape
screened cables.
Order: Kit MT.
For use with
other cable types.
Please contact our
representative.
Table X
Conductor
contact
900TMBC-X
Conductor
contact
900TBC-X
For applications
outdoors and in
humid climate.
Order: +MWS.
For use in potentially
explosive atmospheres
(for 12 kV max).
Add -/ATEX to part number.
6
05/2015
Up to 42 kV
2500 A
(K)(M)(P)909PB
INTERFACE F
COUPLING CONNECTOR
Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Application
Separable coupling connector
(bolted type) for dual cable
arrangement. It has been
designed to be used with
909TB separable tee
connectors.
Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Interface to fit 909TB.
	 5.	Conductor contact.
	 6.	Basic insulating plug.
	 7.	Cable reducer.
	 8.	Conductive rubber cap.
	 9.	Stud+nut+washer.
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
Specifications and
standards
The 909PB separable connector
meets the requirements of
CENELEC HD 629.1.
Separable
connector
type
Voltage
Um
(kV)
Current
Ir (A)
Conductor sizes (mm2)
min max
909PB/G
K909PB/G
M909PB/G
P909PB/G
12
24
36
42
630 -1250 - 2500
630 -1250 - 2500
630 -1250 - 2500
630 -1250
500
400
240
240
1200
1200
1200
1200
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
425 mm
445 mm
909PB
coupling connector
909TB
connector
8
10
64
2 5
7
9
3
1
7
Ordering instructions
To order the tee connector,
select the ordering part number
which gives the best centring
of the core insulation diameter
and substitute X using table X,
according to the conductor size
and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Example:
The copper wire screened cable
is 36 kV, 1000 mm2 stranded
aluminium with a diameter over
core insulation of 52 mm.
Order 3 x
M909PB/G-S-43-1000(K)
M-12-1 tee connector kit.
Kit contents
The complete (K)(M)(P)909PB/G
tee connector kit comprises 3x
the following components:
The kit also comprises silicone grease, field
control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
(K)(M)(P)909PB/G-S-
W-X
connector kit
Connector housing
(K)(M)(P)909PB/G
Stud+rod Conductor contact
900T(M)BC-X
When installed on an
appropriate equipment
bushing:
2500 A in dual cable
arrangement
Components can be
ordered individually.
For use with
copper tape
screened cables.
Order: Kit MT.
For use with
other cable types.
Please contact our
representative.
For applications
outdoors and in
humid climate.
Order: +MWS.
Cable reducer
911CA-W
Ordering
part number
Dia. over core insulation (mm)
min max
3 x 909PB/G-S-32-X
3 x 909PB/G-S-37-X
3 x 909PB/G-S-43-X
3 x 909PB/G-S-50-X
3 x 909PB/G-S-53-X
3 x 909PB/G-S-56-X
3 x 909PB/G-S-59-X
35
40
46
53
56
59
62
43
48
54
59
62
65
68
Table W
Table X
1250 A
2500 A
Conduc-
tor sizes
(mm2)
Aluminium conductor
Aluminium and
copper conductor
Copper
conductor
Deep
indent
DIN
hexagonal
Bolted
DIN
hexagonal
240
300
400
500
630
800
1000
1200
240KM-12-1
300KM-12-1
400KM-12-1
500KM-12-1
630KM-12-1
800KM-12-1
1000KM-12-1
1200KM-12-1
240KM-12-1
300KM-12-1
400KM-12-2
500KM-12-2
630KM-12-2
-
-
-
240.300-14-5
400.630-14-5
800.1000-14-5
On request
240(K)M-11-2
300(K)M-11-2
400(K)M-11-2
500(K)M-11-2
630(K)M-11-2
800(K)M-11-2
1000(K)M-11-2
-
For use in potentially
explosive atmospheres
(for 12 kV max).
Add -/ATEX to part number.
8
05/2015
Up to 42 kV
Up to 2500 A
944TB
INTERFACE F
ASYMMETRICAL TEE CONNECTOR
Technical characteristics
•	The thick conductive EPDM
jacket provides a total safe to
touch screen which ensures
safety for personnel.
•	Each separable connector is
tested for AC withstand and
partial discharge prior to
leaving the factory.
Application
Separable tee shape connector
designed to connect polymeric
insulated cable to equipment
(transformers, switchgear,
motors, ...).
Also connects cable to cable
when using the appropriate
mating parts.
Design
Separable connector
comprising:
	 1.	Conductive EPDM insert.
	 2.	Conductive EPDM jacket.
	 3.	Insulating EPDM layer 	
		moulded between the insert 	
		and the jacket.
	 4.	Type F interface as 		
		described by CENELEC 	
		EN 50180 and 50181.
	 5.	Conductor connector.
	 6.	Clamping screw.
	 7.	Cable reducer.
	 8.	Basic insulating plug (with 	
		VD point), type C interface 	
		as described by CENELEC 	
		EN 50180 and 50181.
	 9.	Conductive rubber cap.
	10.	 Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.
Specifications and
standards
The 944TB/G separable
connector meets the test
requirements of CENELEC HD
629.1.
Separable
connector
type
Voltage
Um
(kV)
Current
Ir
(A)
Conductor sizes (mm2)
min max
944TB/G
K944TB/G
M944TB/G
P944TB/G
12
24
36
42
2500
2500
2500
1250
95
95
95
95
800
800
800
800
255 mm
220 mm
4 6
98
3
2
1
5
7
10
382 mm
327 mm
Interface CInterface F
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
20.8/36 (42) kV
9
Kit contents
The complete tee connector
kit comprises the following
components:
The kit also comprises lubricant, wipers,
installation instructions and crimp chart.
Ordering instructions
To order the tee connector,
select the ordering part num-
ber which gives you the best
centring of your core insulation
diameter and substitute X
using table X, according to your
conductor size and type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
Ordering
part number
Dia. over core insulation (mm)
min max
944TB/G-15-X
944TB/G-19-X
944TB/G-22-X
944TB/G-27-X
944TB/G-32-X
944TB/G-37-X
944TB/G-43-X
16.0
20.0
23.5
28.5
34.0
39.0
45.5
22.0
26.5
31.0
37.5
42.5
48.5
56.0
Example:
The copper wire screened cable
is 24 kV, 630 mm2 stranded
aluminium with a diameter over
core insulation of 44.0 mm.
Order a K944TB/G-37-
630(K)M-12-2 tee connector kit.
Table W
Table X
For use with
other cable types.
Please contact our
representative.
Components can be
ordered individually.
(K)(M)(P)944TB/G-W-X
connector kit
Connector housing
(K)(M)(P)944BT/G
Basic
insulating plug
(K)(M)(P)400BIPA +
rubber cap
Cable reducer
611CA-W
Conductor
contact
900TBC-X
For applications
outdoors and in
humid climate.
Order: +MWS.
Clamping
screw
400TCS
Conductor sizes
(mm2)
Aluminium conductor Copper conductor
DIN
hexagonal
Deep
indent
DIN
hexagonal
95
120
150
185
240
300
400
500
630
800
95(K)M-12-2
120(K)M-12-2
150(K)M-12-2
185(K)M-12-2
240(K)M-12-2
300(K)M-12-2
400(K)M-12-2
500(K)M-12-2
630(K)M-12-2
-
95(K)M-12-1
120(K)M-12-1
150(K)M-12-1
185(K)M-12-1
240(K)M-12-1
300(K)M-12-1
400(K)M-12-1
500(K)M-12-1
630(K)M-12-1
-
95(K)M-11-2
120(K)M-11-2
150(K)M-11-2
185(K)M-11-2
240(K)M-11-2
300(K)M-11-2
400(K)M-11-2
500(K)M-11-2
630(K)M-11-2
800(K)M-11-2
For use with
copper tape
screened cables.
Order: Kit MT.
For use with Alupe or
C 33-226 cables.
Please contact our
representative.
For use with fabric tape
(graphite) screened cables.
Order additional
semi-conductive tape
(type TSC).
10
05/2015
Specifications and
standards
The bolted type equipment
bushings 900AR-X are moulded
epoxy insulated parts and meet
the requirements of CENELEC
EN 50180 and IEC 60137.
Ordering instructions
To order the equipment
bushing, specify the type.
Add a 'K' for use up to 24 kV,
add an 'M' for use up to 36 kV,
add a 'P' for use up to 42 kV.
The bushings can be supplied
with an earth jumper (/J) or an
earth plate (/GS). This earth
connection must be specified
when ordering.
E.g. 900AR-4/GS.
In mm.
Equipment
bushing
type
Interface
type
Voltage
Um
(kV)
Current
Ir
(A)
Dimensions (mm)
A B Dia. C
900AR-1
900AR-2
900AR-3
900AR-4
F3
F2
F1
F1
52
52
36
36
1250
630
2500
2500
364
364
364
259
175
175
175
70
32
25
50
50
Up to 42 kV
Up to 2500 A
900AR-1 / 900AR-2
900AR-3 / 900AR-4
INTERFACE F
EQUIPMENT BUSHING
Application
For use in equipment, typically
for transformers, switchgear,
capacitors... 6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
Technical characteristics
Each bushing is tested for
AC withstand and partial
discharge prior to leaving
the factory.
40
B
A
35
110.5
Dia. 150
Dia. 100
M16
Minimum oil level:
-12 kV: 40 mm
-24 kV: 50 mm
-36 kV: 75 mm
-42 kV: 120 mm
Dia. C
11
FIXINGS FOR
EQUIPMENT BUSHINGS
900AR-X/GS Bushing
Bushing clamping kit
To order the bushing clamping kit,
according to NFC 52-053
standards, simply specify KBC-
NF-400.
Contents:	-	4 x claw clamp NF400
	 -	1 x sealing gasket.
In mm.
Fixing dimensions
standards NF C 52-053
French standards.
900AR-X/J Bushing
Bushing clamping kit
To order the bushing clamping
kit with DIN style fixing flange,
simply specify KBCDS-400.
Contents:	-	1	x	fixing flange 	
				 DIN style
	 -	6	x	stud clamp
				 EN50180-3
	 -	1	x	sealing gasket.
Fixing dimensions
earth
jumper
earth
plate
bushing interface
fixing studs
equipment
equipment
connection
sealing gasket
NF C 52-053
claw clamp
400/630 series
EN50180-3
stud clamp
fixing flange
Dia. 105+5
Dia. 171
Min. 60
Max. 30
6 fixing
studs
M12
0
M10 or
M12
Dia. 105+5
Dia. 171
Min. 55
Max. 25
4 fixing
studs
0
12
05/2015
ACCESSORIES
INTERFACE F
Up to 42kVApplication
For use with connectors and
bushings with an interface F
as described by CENELEC EN
50180 and 50181.
Technical characteristics
All these products, except the
earthing plugs, are tested for
AC withstand and partial
discharge prior to leaving
the factory.
900SOP-B
Stand-off plug
Is designed to support and
'dead-end' connectors with a
type F interface when removed
from equipment.
Ordering instructions
Order
900SOP-B for 12 kV,
K900SOP-B for 24 kV,
M900SOP-B for 36 kV or
P900SOP-B for 42 kV
applications.
900GP-B
Earthing plug
Is designed to support and
earth connectors with a type F
interface when removed from
equipment.
Ordering instructions
Order
900GP-B for 12, 24, 36 or
42 kV applications.
Order
900GP-SBT for a version with a
straight bolt terminal.
900DR-B/G
Dead-end receptacle
Fits over a bushing with a type
F interface to provide 'dead-
end' facility. The dead-end
receptacle is supplied with an
earth lead.
Ordering instructions
Order
900DR-B/G for 12 kV,
K900DR-B/G for 24 kV,
M900DR-B/G for 36 kV or
P900DR-B/G for 42 kV
applications.
6/10 (12) kV
6.35/11 (12) kV
8.7/15 (17.5) kV
12/20 (24) kV
12.7/22 (24) kV
18/30 (36) kV
19/33 (36) kV
20.8/36 (42) kV
13
900BE/G
Bushing extender
Provides an extension piece
to allow cables to stand away
from equipment. Is used in
conjunction with the 400CP,
440CP or 440PB. The bushing
extender is supplied with an
earth lead.
Ordering instructions
Order
900BE/G for 12 kV,
K900BE/G for 24 kV
M900BE/G for 36 kV or
P900BE/G for 42 kV
applications.
Note: Delivered with stud/
nut/washer.
14
05/2015
POSSIBLE ARRANGEMENTS
INTERFACE F
909TB/G
Single cable arrangement.
909TBM/G-P2
Dual cable arrangement.
425
325 max.
909PB
coupling
connector
909TB
tee connector
909TB
tee connector
250
150 max.
basic
insulating
plug
909TB/G+900BE/G
425
909PB
coupling
connector
900BE
tee connector
325 max.
In mm.
15
944TB/G
Single cable arrangement.
Order 944TB/G for 12 kV,
K944TB/G for 24 kV,
M944TB/G for 36 kV
or P944TB/G for 42 kV
applications.
944TBM/G-P2
Dual cable arrangement.
Order 944TBM/G-P2 for 12 kV,
K944TBM/G-P2 for 24 kV,
M944TBM/G-P2 for 36 kV or
P944TBM/G-P2 for 42 kV
applications.
410
110 155
440PB
coupling
connector
944TB
tee connector
255
110
400BIPA
basic
insulating
plug
944TB
tee connector
944TB/G-P2
Dual cable arrangement.
Order 944TB/G-P2 for 12 kV,
K944TB/G-P2 for 24 kV,
M944TB/G-P2 for 36 kV or
P944TB/G-P2 for 42 kV
applications.
500
110 245
944TB
tee connector
440CP
connecting
plug
440TB
tee connector
400BIPA
basic
insulating
plug
In mm.
16
05/2015
NOTES
05/2015
Additional catalogue information on power cable accessories
is available by contacting us at the address below:
Distributed by:
a Nexans company
Nexans Network Solutions N.V. - Div. Euromold
Zuid III, Industrielaan 12, B-9320 Erembodegem
Tel.: +32 (0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be
Catalogue also available on CD-ROM, Website and Mobile Apps

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Nexans Euromold MV Separable Connectors & Bushings - Interface F

  • 2.
  • 3. 1 05/2015 EUROMOLD COMPANY PRESENTATION While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or modify the characteristics of its products described in this catalogue as standards and technology evolve. EUROMOLD Euromold is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. Euromold provides a complete range of accessories for underground cables: premoulded EPDM rubber connectors for cables and epoxy bushings for transformers and switchgear, as well as a large range of cold- shrinkable terminations and joints from 12 to 42 kV. Euromold is also the manufacturer of electrical components for the high voltage accessories of the Nexans group. ISO 9001 Certificate Since 1992, Euromold’s commitment to quality is demonstrated by its ISO 9001 certification. Laboratory accreditation Since June 2000, Euromold’s independent ELAB laboratory obtained the BELAC accreditation no.144-TEST conform with the European standards for laboratories ISO 17025 for electrical testing of low and medium voltage cable accessories according to the international standards EN 50393, IEC 60502-4, IEC 61442 and HD 629. International standards All our products meet the International standards like CENELEC HD 629.1, CENELEC EN 50180, IEC 60137, IEC 60502-4… or country speci- fications. Official certificates, CESI, KEMA, ATEX… prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields.
  • 5. 3 05/2015 SEPARABLE CONNECTORS AND BUSHINGS INTERFACE F Interface F1, F2 & F3 Dimensions according to European CENELEC EN 50180 and 50181 (in mm). Table of contents 909TB - tee connector 909PB - coupling connector 944TB - tee connector 900AR-1 - equipment bushing 900AR-2 - equipment bushing 900AR-3 - equipment bushing 900AR-4 - equipment bushing Accessories Possible arrangements 110.5±0.2 29 min Dia. 64±0.2 Dia. 86.8±0.2 0 -0.51.5 M16 x 2 - 6H Dia. D Interface type Voltage Um (kV) Current Ir (A) Dia. D (mm) F1 36 2500 50 F2 52 630 22 min F3 52 1250 32 In mm.
  • 6. 4 05/2015 Up to 42 kV 2500 A (K)(M)(P)909TB INTERFACE F TEE CONNECTOR Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Application Separable tee shape connector (bolted type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type F - interface, as described by CENELEC EN 50180 and 50181. 5. Conductor contact. 6. Basic insulating plug. 7. Cable reducer. 8. Conductive rubber cap. 9. Stud+nut+washer. 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards The 909TB separable connector meets the requirements of CENELEC HD 629.1. Separable connector type Voltage Um (kV) Current Ir (A) Conductor sizes (mm2) min max 909TB/G K909TB/G M909TB/G P909TB/G 12 24 36 42 630 -1250 - 2500 630 -1250 - 2500 630 -1250 - 2500 630 -1250 500 400 240 240 1200 1200 1200 1200 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 250 mm 445 mm 8 10 6 4 5 3 9 1 2 3 7
  • 7. 5 Conduc- tor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Deep indent DIN hexagonal Bolted DIN hexagonal 240 300 400 500 630 800 1000 1200 240KM-12-1 300KM-12-1 400KM-12-1 500KM-12-1 630KM-12-1 800KM-12-1 1000KM-12-1 1200KM-12-1 240KM-12-1 300KM-12-1 400KM-12-2 500KM-12-2 630KM-12-2 - - - 240.300-14-5 400.630-14-5 800.1000-14-5 On request 240(K)M-11-2 300(K)M-11-2 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2 800(K)M-11-2 1000(K)M-11-2 - Ordering instructions To order the tee connector, select the ordering part number which gives the best centring of the core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 1000 mm2 stranded aluminium with a diameter over core insulation of 52 mm. Order 3 x M909TB/G-S-43-1000(K) M-12-1 tee connector kit. Ordering part number Dia. over core insulation (mm) min max 3 x 909TB/G-S-32-X 3 x 909TB/G-S-37-X 3 x 909TB/G-S-43-X 3 x 909TB/G-S-50-X 3 x 909TB/G-S-53-X 3 x 909TB/G-S-56-X 3 x 909TB/G-S-59-X 35 40 46 53 56 59 62 43 48 54 59 62 65 68 Table W Kit contents The complete (K)(M)(P)909TB/G tee connector kit comprises 3x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. (K)(M)(P)909TB/G-S- W-X connector kit Connector housing (K)(M)(P)909BT/G Stud+nut+ washer Cable reducer 911CA-W Basic insulating plug (K)(M)(P)900BIPA + rubber cap When installed on an appropriate equipment bushing: 2500 A in dual cable arrangement Components can be ordered individually. 1250 A 2500 A For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. Table X Conductor contact 900TMBC-X Conductor contact 900TBC-X For applications outdoors and in humid climate. Order: +MWS. For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number.
  • 8. 6 05/2015 Up to 42 kV 2500 A (K)(M)(P)909PB INTERFACE F COUPLING CONNECTOR Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Application Separable coupling connector (bolted type) for dual cable arrangement. It has been designed to be used with 909TB separable tee connectors. Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Interface to fit 909TB. 5. Conductor contact. 6. Basic insulating plug. 7. Cable reducer. 8. Conductive rubber cap. 9. Stud+nut+washer. 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards The 909PB separable connector meets the requirements of CENELEC HD 629.1. Separable connector type Voltage Um (kV) Current Ir (A) Conductor sizes (mm2) min max 909PB/G K909PB/G M909PB/G P909PB/G 12 24 36 42 630 -1250 - 2500 630 -1250 - 2500 630 -1250 - 2500 630 -1250 500 400 240 240 1200 1200 1200 1200 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV 425 mm 445 mm 909PB coupling connector 909TB connector 8 10 64 2 5 7 9 3 1
  • 9. 7 Ordering instructions To order the tee connector, select the ordering part number which gives the best centring of the core insulation diameter and substitute X using table X, according to the conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Example: The copper wire screened cable is 36 kV, 1000 mm2 stranded aluminium with a diameter over core insulation of 52 mm. Order 3 x M909PB/G-S-43-1000(K) M-12-1 tee connector kit. Kit contents The complete (K)(M)(P)909PB/G tee connector kit comprises 3x the following components: The kit also comprises silicone grease, field control mastic, gloves, roll adhesive tape, installation instructions and crimp chart. (K)(M)(P)909PB/G-S- W-X connector kit Connector housing (K)(M)(P)909PB/G Stud+rod Conductor contact 900T(M)BC-X When installed on an appropriate equipment bushing: 2500 A in dual cable arrangement Components can be ordered individually. For use with copper tape screened cables. Order: Kit MT. For use with other cable types. Please contact our representative. For applications outdoors and in humid climate. Order: +MWS. Cable reducer 911CA-W Ordering part number Dia. over core insulation (mm) min max 3 x 909PB/G-S-32-X 3 x 909PB/G-S-37-X 3 x 909PB/G-S-43-X 3 x 909PB/G-S-50-X 3 x 909PB/G-S-53-X 3 x 909PB/G-S-56-X 3 x 909PB/G-S-59-X 35 40 46 53 56 59 62 43 48 54 59 62 65 68 Table W Table X 1250 A 2500 A Conduc- tor sizes (mm2) Aluminium conductor Aluminium and copper conductor Copper conductor Deep indent DIN hexagonal Bolted DIN hexagonal 240 300 400 500 630 800 1000 1200 240KM-12-1 300KM-12-1 400KM-12-1 500KM-12-1 630KM-12-1 800KM-12-1 1000KM-12-1 1200KM-12-1 240KM-12-1 300KM-12-1 400KM-12-2 500KM-12-2 630KM-12-2 - - - 240.300-14-5 400.630-14-5 800.1000-14-5 On request 240(K)M-11-2 300(K)M-11-2 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2 800(K)M-11-2 1000(K)M-11-2 - For use in potentially explosive atmospheres (for 12 kV max). Add -/ATEX to part number.
  • 10. 8 05/2015 Up to 42 kV Up to 2500 A 944TB INTERFACE F ASYMMETRICAL TEE CONNECTOR Technical characteristics • The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. Application Separable tee shape connector designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors, ...). Also connects cable to cable when using the appropriate mating parts. Design Separable connector comprising: 1. Conductive EPDM insert. 2. Conductive EPDM jacket. 3. Insulating EPDM layer moulded between the insert and the jacket. 4. Type F interface as described by CENELEC EN 50180 and 50181. 5. Conductor connector. 6. Clamping screw. 7. Cable reducer. 8. Basic insulating plug (with VD point), type C interface as described by CENELEC EN 50180 and 50181. 9. Conductive rubber cap. 10. Earthing lead. The screen break design enables cable outer sheath testing without removing or dismantling the connector. Specifications and standards The 944TB/G separable connector meets the test requirements of CENELEC HD 629.1. Separable connector type Voltage Um (kV) Current Ir (A) Conductor sizes (mm2) min max 944TB/G K944TB/G M944TB/G P944TB/G 12 24 36 42 2500 2500 2500 1250 95 95 95 95 800 800 800 800 255 mm 220 mm 4 6 98 3 2 1 5 7 10 382 mm 327 mm Interface CInterface F 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 20.8/36 (42) kV
  • 11. 9 Kit contents The complete tee connector kit comprises the following components: The kit also comprises lubricant, wipers, installation instructions and crimp chart. Ordering instructions To order the tee connector, select the ordering part num- ber which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. Ordering part number Dia. over core insulation (mm) min max 944TB/G-15-X 944TB/G-19-X 944TB/G-22-X 944TB/G-27-X 944TB/G-32-X 944TB/G-37-X 944TB/G-43-X 16.0 20.0 23.5 28.5 34.0 39.0 45.5 22.0 26.5 31.0 37.5 42.5 48.5 56.0 Example: The copper wire screened cable is 24 kV, 630 mm2 stranded aluminium with a diameter over core insulation of 44.0 mm. Order a K944TB/G-37- 630(K)M-12-2 tee connector kit. Table W Table X For use with other cable types. Please contact our representative. Components can be ordered individually. (K)(M)(P)944TB/G-W-X connector kit Connector housing (K)(M)(P)944BT/G Basic insulating plug (K)(M)(P)400BIPA + rubber cap Cable reducer 611CA-W Conductor contact 900TBC-X For applications outdoors and in humid climate. Order: +MWS. Clamping screw 400TCS Conductor sizes (mm2) Aluminium conductor Copper conductor DIN hexagonal Deep indent DIN hexagonal 95 120 150 185 240 300 400 500 630 800 95(K)M-12-2 120(K)M-12-2 150(K)M-12-2 185(K)M-12-2 240(K)M-12-2 300(K)M-12-2 400(K)M-12-2 500(K)M-12-2 630(K)M-12-2 - 95(K)M-12-1 120(K)M-12-1 150(K)M-12-1 185(K)M-12-1 240(K)M-12-1 300(K)M-12-1 400(K)M-12-1 500(K)M-12-1 630(K)M-12-1 - 95(K)M-11-2 120(K)M-11-2 150(K)M-11-2 185(K)M-11-2 240(K)M-11-2 300(K)M-11-2 400(K)M-11-2 500(K)M-11-2 630(K)M-11-2 800(K)M-11-2 For use with copper tape screened cables. Order: Kit MT. For use with Alupe or C 33-226 cables. Please contact our representative. For use with fabric tape (graphite) screened cables. Order additional semi-conductive tape (type TSC).
  • 12. 10 05/2015 Specifications and standards The bolted type equipment bushings 900AR-X are moulded epoxy insulated parts and meet the requirements of CENELEC EN 50180 and IEC 60137. Ordering instructions To order the equipment bushing, specify the type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV, add a 'P' for use up to 42 kV. The bushings can be supplied with an earth jumper (/J) or an earth plate (/GS). This earth connection must be specified when ordering. E.g. 900AR-4/GS. In mm. Equipment bushing type Interface type Voltage Um (kV) Current Ir (A) Dimensions (mm) A B Dia. C 900AR-1 900AR-2 900AR-3 900AR-4 F3 F2 F1 F1 52 52 36 36 1250 630 2500 2500 364 364 364 259 175 175 175 70 32 25 50 50 Up to 42 kV Up to 2500 A 900AR-1 / 900AR-2 900AR-3 / 900AR-4 INTERFACE F EQUIPMENT BUSHING Application For use in equipment, typically for transformers, switchgear, capacitors... 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV Technical characteristics Each bushing is tested for AC withstand and partial discharge prior to leaving the factory. 40 B A 35 110.5 Dia. 150 Dia. 100 M16 Minimum oil level: -12 kV: 40 mm -24 kV: 50 mm -36 kV: 75 mm -42 kV: 120 mm Dia. C
  • 13. 11 FIXINGS FOR EQUIPMENT BUSHINGS 900AR-X/GS Bushing Bushing clamping kit To order the bushing clamping kit, according to NFC 52-053 standards, simply specify KBC- NF-400. Contents: - 4 x claw clamp NF400 - 1 x sealing gasket. In mm. Fixing dimensions standards NF C 52-053 French standards. 900AR-X/J Bushing Bushing clamping kit To order the bushing clamping kit with DIN style fixing flange, simply specify KBCDS-400. Contents: - 1 x fixing flange DIN style - 6 x stud clamp EN50180-3 - 1 x sealing gasket. Fixing dimensions earth jumper earth plate bushing interface fixing studs equipment equipment connection sealing gasket NF C 52-053 claw clamp 400/630 series EN50180-3 stud clamp fixing flange Dia. 105+5 Dia. 171 Min. 60 Max. 30 6 fixing studs M12 0 M10 or M12 Dia. 105+5 Dia. 171 Min. 55 Max. 25 4 fixing studs 0
  • 14. 12 05/2015 ACCESSORIES INTERFACE F Up to 42kVApplication For use with connectors and bushings with an interface F as described by CENELEC EN 50180 and 50181. Technical characteristics All these products, except the earthing plugs, are tested for AC withstand and partial discharge prior to leaving the factory. 900SOP-B Stand-off plug Is designed to support and 'dead-end' connectors with a type F interface when removed from equipment. Ordering instructions Order 900SOP-B for 12 kV, K900SOP-B for 24 kV, M900SOP-B for 36 kV or P900SOP-B for 42 kV applications. 900GP-B Earthing plug Is designed to support and earth connectors with a type F interface when removed from equipment. Ordering instructions Order 900GP-B for 12, 24, 36 or 42 kV applications. Order 900GP-SBT for a version with a straight bolt terminal. 900DR-B/G Dead-end receptacle Fits over a bushing with a type F interface to provide 'dead- end' facility. The dead-end receptacle is supplied with an earth lead. Ordering instructions Order 900DR-B/G for 12 kV, K900DR-B/G for 24 kV, M900DR-B/G for 36 kV or P900DR-B/G for 42 kV applications. 6/10 (12) kV 6.35/11 (12) kV 8.7/15 (17.5) kV 12/20 (24) kV 12.7/22 (24) kV 18/30 (36) kV 19/33 (36) kV 20.8/36 (42) kV
  • 15. 13 900BE/G Bushing extender Provides an extension piece to allow cables to stand away from equipment. Is used in conjunction with the 400CP, 440CP or 440PB. The bushing extender is supplied with an earth lead. Ordering instructions Order 900BE/G for 12 kV, K900BE/G for 24 kV M900BE/G for 36 kV or P900BE/G for 42 kV applications. Note: Delivered with stud/ nut/washer.
  • 16. 14 05/2015 POSSIBLE ARRANGEMENTS INTERFACE F 909TB/G Single cable arrangement. 909TBM/G-P2 Dual cable arrangement. 425 325 max. 909PB coupling connector 909TB tee connector 909TB tee connector 250 150 max. basic insulating plug 909TB/G+900BE/G 425 909PB coupling connector 900BE tee connector 325 max. In mm.
  • 17. 15 944TB/G Single cable arrangement. Order 944TB/G for 12 kV, K944TB/G for 24 kV, M944TB/G for 36 kV or P944TB/G for 42 kV applications. 944TBM/G-P2 Dual cable arrangement. Order 944TBM/G-P2 for 12 kV, K944TBM/G-P2 for 24 kV, M944TBM/G-P2 for 36 kV or P944TBM/G-P2 for 42 kV applications. 410 110 155 440PB coupling connector 944TB tee connector 255 110 400BIPA basic insulating plug 944TB tee connector 944TB/G-P2 Dual cable arrangement. Order 944TB/G-P2 for 12 kV, K944TB/G-P2 for 24 kV, M944TB/G-P2 for 36 kV or P944TB/G-P2 for 42 kV applications. 500 110 245 944TB tee connector 440CP connecting plug 440TB tee connector 400BIPA basic insulating plug In mm.
  • 19.
  • 20. 05/2015 Additional catalogue information on power cable accessories is available by contacting us at the address below: Distributed by: a Nexans company Nexans Network Solutions N.V. - Div. Euromold Zuid III, Industrielaan 12, B-9320 Erembodegem Tel.: +32 (0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be Catalogue also available on CD-ROM, Website and Mobile Apps