Value stream mapping is a method to visually map the processes involved in producing and delivering a product to a customer. It depicts both value-adding and non-value adding processes. Creating a current state map identifies waste, and a future state map is used to develop an action plan to reduce lead times. The four steps are to define the product, map the current state, map the future state with improvements, and develop an action plan to implement changes.
GP CAPT R Vijayakumar VSM ED MMA Executive Director, 2007 - present
A Strategic Leader who challenged the status quo and Turned around MMA into a highly visible Quality delivering Organization sustaining Excellence.Under his Leadership MMA grew strength to strength and procured the Best Management Association award four times consecutively.His innovative Leadership has made Management education reach out to a large number of tier two three cities too.Gp Capt has a rare combination of being qualified in Business Administration ,Law, Commerce,Finance and Accounting .He is a perfectionist who enforces quality Excellence as Values.Warm friendly fit energetic Gp Capt promotes health and energy management with Passion.He is the recipient of the prestigious award VSM (Visisht Seva medal) From the President of India and commendation medal ion award by the chief of air staff on four occasions.A Voracious reader, Golfer who competes with his own achievements and lives as a role model apt to the quote Success is a Journey not a Destination..
Kanban is a tool used to visualize and limit work in progress to help maximize efficiency. It uses a board to visualize workflow and implements work in progress limits to avoid bottlenecks and encourage continuous flow. The document discusses how kanban originated from the Toyota Production System and lean principles. It also contrasts kanban with agile methods and argues that kanban's concrete tools help with cultural adoption.
GP CAPT R Vijayakumar VSM ED MMA Executive Director, 2007 - present
A Strategic Leader who challenged the status quo and Turned around MMA into a highly visible Quality delivering Organization sustaining Excellence.Under his Leadership MMA grew strength to strength and procured the Best Management Association award four times consecutively.His innovative Leadership has made Management education reach out to a large number of tier two three cities too.Gp Capt has a rare combination of being qualified in Business Administration ,Law, Commerce,Finance and Accounting .He is a perfectionist who enforces quality Excellence as Values.Warm friendly fit energetic Gp Capt promotes health and energy management with Passion.He is the recipient of the prestigious award VSM (Visisht Seva medal) From the President of India and commendation medal ion award by the chief of air staff on four occasions.A Voracious reader, Golfer who competes with his own achievements and lives as a role model apt to the quote Success is a Journey not a Destination..
Kanban is a tool used to visualize and limit work in progress to help maximize efficiency. It uses a board to visualize workflow and implements work in progress limits to avoid bottlenecks and encourage continuous flow. The document discusses how kanban originated from the Toyota Production System and lean principles. It also contrasts kanban with agile methods and argues that kanban's concrete tools help with cultural adoption.
Xuất khẩu hàng dệt may việt nam sang thị trường eu – thực trạng và giải pháp ...TÀI LIỆU NGÀNH MAY
Giá 20k/ 5 lần download -Liên hệ: www.facebook.com/garmentspace Chỉ với 20k THẺ CÀO VIETTEL bạn có ngay 5 lượt download tài liệu bất kỳ do Garment Space upload, hoặc với 100k THẺ CÀO VIETTEL bạn được truy cập kho tài liệu chuyên ngành vô cùng phong phú Liên hệ: www.facebook.com/garmentspace
The document summarizes two concepts - a bike tool cart and a bike rodeo - for improving operations at the Red Bike Shed run by the Woonasquatucket River Watershed Council. It identifies problems like teaching challenges, hours, and theft. The bike tool cart would help with classes outside. The planned pilot bike rodeo would sell bikes to raise funds and awareness, addressing questions around pricing, logistics, and payments. Researching precedence from other bike programs could help refine the rodeo structure.
Get The Most Out Of the SOCAP 2013 Symposium!SOCAP
The document provides tips for attending the SOCAP symposium successfully. It recommends connecting with other attendees beforehand, packing business casual clothes and comfortable shoes, bringing business cards, booking a hotel early, attending the welcome reception on Sunday, choosing diverse presentation topics, introducing yourself to the SOCAP president, connecting with exhibitors and members using the online directory and hashtags, and continuing connections after through mySOCAP. The overall document outlines how to maximize networking and learning at the customer service industry conference.
Este documento contiene una serie de descripciones cortas de personas, objetos y lugares. Describe a Ben con una cuerda verde en el pelo, un diccionario, Braden que es bajo y rechoncho, Kiersten que es una ladrona, una puerta por la que caminan, un gran lago con un pez saltando, una fuente con un águila encima, un acantilado del que Ben Harvey salta, un lápiz con un hombre, un chichón en la cara de Ben, ropa de colores, un papel con una imagen, un maestro
The document discusses women entrepreneurship in India. It notes that women take up employment for both push factors like family income issues, and pull factors like wanting to utilize their skills and gain independence. Statistics are provided on the percentage of women entrepreneurs across various Indian states as well as the changing nature of women's work from traditional roles to sectors like technology. Examples are given of successful women entrepreneurs in India like Ekta Kapoor, a famous television producer. Issues faced by women entrepreneurs and suggestions to support them are also mentioned.
Dr. A.C. Sandil presented on strategies to enhance crop production and productivity in Himachal Pradesh. There are 4 agro-climatic zones in the state. The strategies included increasing coverage of high yielding varieties, ensuring quality inputs, focusing on rainfed areas, and public-private partnerships. The state aimed for over 4% overall crop growth and 8-10% growth in fruits and vegetables. Inputs were available and the NPK ratio was ideal. Investment in agriculture was 12% of the state plan, and irrigation coverage would increase by 90,000 hectares in 3 years. Crop diversification plans included 50,000 additional hectares of vegetables and 200,000 hectares of fruits. The market reforms act
Barkloudly pitch-shelters and rescues slideshareAnupam Kundu
Millions of dogs get killed every year due to overcrowding at the shelters and rescues. We think barkloudly can help solve the problem by increasing volunteer participation at rescues and shelters. We will reward everyone who gets involved with local shelters and rescues. Shelters and Rescues have nothing to lose and a lot to gain.
Marketing on the Internet focuses on using various online marketing strategies and tools to generate leads and fill vacancies. These include listing properties on sites like Michigan Housing Locator (MHL) and RentLinx, using social media like Facebook and Twitter, optimizing websites, and responding promptly to leads from any source. MHL in particular has been very successful, generating over 98,000 leads in the last year from its 5 million property views. It is important to keep listings and information up-to-date on all sites to stay at the top of search results.
Create a compelling vision of your ideal work environment. Adapted from Richard Bolles "Flower" activity. Presented at RochesterWorks! Job Strategy Group by Todd Sloane on 6/18/2014. For the accompanying worksheet email jobnetwork@rochesterworks.org
The document summarizes antibiotic susceptibility testing results for 30 bacterial strains. It lists the antibiotics tested and indicates each strain's susceptibility (S), intermediate susceptibility (I), or resistance (R). The majority of strains showed susceptibility to amikacin, ampicillin/sulbactam, ceftazidime, ciprofloxacin, imipenem, meropenem, and piperacillin/tazobactam. Some strains exhibited resistance to cefoxitin, clindamycin, erythromycin, and rifampin.
This document provides an overview of the key topics in computer science including data representation, computer hardware, software, algorithms, programming languages, and the history of computers. It introduces the von Neumann model which defines a computer as having four main subsystems: memory, arithmetic logic unit, control unit, and input/output. The model specifies that both programs and data are stored in memory and that programs are executed sequentially through instructions. The document then discusses the evolution of computer generations from mechanical to modern electronic computers based on this von Neumann model.
The document outlines the steps of the scientific method, which is a process used by scientists to investigate questions and solve problems in a logical manner. The scientific method involves asking a question, conducting research to form a hypothesis, designing and performing an experiment to test the hypothesis, collecting and documenting data, making observations, and drawing a conclusion that can be shared with others. Repeating experiments allows scientists to verify their findings and ensure results are consistent.
The document discusses the importance of budget analysis for children in India. It notes that 19% of the world's children and 42% of India's population are children in India. However, India ranks poorly on indicators of children's well-being. The document outlines what a "budget for children" aims to capture, and analyzes trends in India's union budget allocations for children from 2000-2007, finding the shares allocated to education, health, development and protection, as well as differences between budget estimates and actual expenditures. It also discusses children's budgeting efforts at the state level in several Indian states.
"Get Results With Email Marketing" is a dynamic presentation given by Simon Grabowski, CEO of GetResponse, at the e-nnovation conference in Poznan. It focuses on permission-based email marketing, email list building. Simon also shares proven email marketing strategies that can help to grow any business on the Internet.
This document provides an overview and introduction to demand flow technology (DFT) principles and techniques for lean manufacturing. It discusses key DFT concepts like total product cycle time, takt time, line balancing, kanban systems, mixed model production, and measuring production linearity. The objectives are to develop knowledge of DFT philosophies and techniques, understand the total business strategy, and learn how to establish and perform the skills like setting operational standards and synchronizing production processes.
This document discusses Pull Systems and Kanban Cards. It provides an overview of Pull vs Push inventory systems, explaining that Pull Systems like Kanban only produce or replenish inventory based on actual customer demand, leading to less excess inventory compared to Push Systems. Kanban uses visual cards to signal when more inventory is needed to "pull" production or replenishment. The document outlines the basics of the Kanban system and card usage, including examples of different card types and ground rules for effective Kanban implementation. It concludes with the "Family Milk Story" to summarize the key points.
The document provides an overview of value stream mapping (VSM). It discusses what a value stream is, defines VSM as a tool to visually map both material and information flows, and outlines the key steps in conducting a VSM including drawing the current state, characteristics of a lean value stream, and drawing a future state. An example current state map is also included showing the processes, lead times, and inventory for a product family at a stamping company. The document emphasizes that VSM is used to identify waste and design a leaner future state with smooth continuous flow.
Value stream mapping is a tool that visually maps the flow of material and information through a production process from raw materials to the customer. It is used to understand sources of waste, highlight decision points, and blueprint improvements. The process involves mapping the current state, then drawing a future state map with proposed changes to eliminate waste. Key steps are selecting a product family, mapping the current state flow including process data, then creating a future state map and work plan.
Xuất khẩu hàng dệt may việt nam sang thị trường eu – thực trạng và giải pháp ...TÀI LIỆU NGÀNH MAY
Giá 20k/ 5 lần download -Liên hệ: www.facebook.com/garmentspace Chỉ với 20k THẺ CÀO VIETTEL bạn có ngay 5 lượt download tài liệu bất kỳ do Garment Space upload, hoặc với 100k THẺ CÀO VIETTEL bạn được truy cập kho tài liệu chuyên ngành vô cùng phong phú Liên hệ: www.facebook.com/garmentspace
The document summarizes two concepts - a bike tool cart and a bike rodeo - for improving operations at the Red Bike Shed run by the Woonasquatucket River Watershed Council. It identifies problems like teaching challenges, hours, and theft. The bike tool cart would help with classes outside. The planned pilot bike rodeo would sell bikes to raise funds and awareness, addressing questions around pricing, logistics, and payments. Researching precedence from other bike programs could help refine the rodeo structure.
Get The Most Out Of the SOCAP 2013 Symposium!SOCAP
The document provides tips for attending the SOCAP symposium successfully. It recommends connecting with other attendees beforehand, packing business casual clothes and comfortable shoes, bringing business cards, booking a hotel early, attending the welcome reception on Sunday, choosing diverse presentation topics, introducing yourself to the SOCAP president, connecting with exhibitors and members using the online directory and hashtags, and continuing connections after through mySOCAP. The overall document outlines how to maximize networking and learning at the customer service industry conference.
Este documento contiene una serie de descripciones cortas de personas, objetos y lugares. Describe a Ben con una cuerda verde en el pelo, un diccionario, Braden que es bajo y rechoncho, Kiersten que es una ladrona, una puerta por la que caminan, un gran lago con un pez saltando, una fuente con un águila encima, un acantilado del que Ben Harvey salta, un lápiz con un hombre, un chichón en la cara de Ben, ropa de colores, un papel con una imagen, un maestro
The document discusses women entrepreneurship in India. It notes that women take up employment for both push factors like family income issues, and pull factors like wanting to utilize their skills and gain independence. Statistics are provided on the percentage of women entrepreneurs across various Indian states as well as the changing nature of women's work from traditional roles to sectors like technology. Examples are given of successful women entrepreneurs in India like Ekta Kapoor, a famous television producer. Issues faced by women entrepreneurs and suggestions to support them are also mentioned.
Dr. A.C. Sandil presented on strategies to enhance crop production and productivity in Himachal Pradesh. There are 4 agro-climatic zones in the state. The strategies included increasing coverage of high yielding varieties, ensuring quality inputs, focusing on rainfed areas, and public-private partnerships. The state aimed for over 4% overall crop growth and 8-10% growth in fruits and vegetables. Inputs were available and the NPK ratio was ideal. Investment in agriculture was 12% of the state plan, and irrigation coverage would increase by 90,000 hectares in 3 years. Crop diversification plans included 50,000 additional hectares of vegetables and 200,000 hectares of fruits. The market reforms act
Barkloudly pitch-shelters and rescues slideshareAnupam Kundu
Millions of dogs get killed every year due to overcrowding at the shelters and rescues. We think barkloudly can help solve the problem by increasing volunteer participation at rescues and shelters. We will reward everyone who gets involved with local shelters and rescues. Shelters and Rescues have nothing to lose and a lot to gain.
Marketing on the Internet focuses on using various online marketing strategies and tools to generate leads and fill vacancies. These include listing properties on sites like Michigan Housing Locator (MHL) and RentLinx, using social media like Facebook and Twitter, optimizing websites, and responding promptly to leads from any source. MHL in particular has been very successful, generating over 98,000 leads in the last year from its 5 million property views. It is important to keep listings and information up-to-date on all sites to stay at the top of search results.
Create a compelling vision of your ideal work environment. Adapted from Richard Bolles "Flower" activity. Presented at RochesterWorks! Job Strategy Group by Todd Sloane on 6/18/2014. For the accompanying worksheet email jobnetwork@rochesterworks.org
The document summarizes antibiotic susceptibility testing results for 30 bacterial strains. It lists the antibiotics tested and indicates each strain's susceptibility (S), intermediate susceptibility (I), or resistance (R). The majority of strains showed susceptibility to amikacin, ampicillin/sulbactam, ceftazidime, ciprofloxacin, imipenem, meropenem, and piperacillin/tazobactam. Some strains exhibited resistance to cefoxitin, clindamycin, erythromycin, and rifampin.
This document provides an overview of the key topics in computer science including data representation, computer hardware, software, algorithms, programming languages, and the history of computers. It introduces the von Neumann model which defines a computer as having four main subsystems: memory, arithmetic logic unit, control unit, and input/output. The model specifies that both programs and data are stored in memory and that programs are executed sequentially through instructions. The document then discusses the evolution of computer generations from mechanical to modern electronic computers based on this von Neumann model.
The document outlines the steps of the scientific method, which is a process used by scientists to investigate questions and solve problems in a logical manner. The scientific method involves asking a question, conducting research to form a hypothesis, designing and performing an experiment to test the hypothesis, collecting and documenting data, making observations, and drawing a conclusion that can be shared with others. Repeating experiments allows scientists to verify their findings and ensure results are consistent.
The document discusses the importance of budget analysis for children in India. It notes that 19% of the world's children and 42% of India's population are children in India. However, India ranks poorly on indicators of children's well-being. The document outlines what a "budget for children" aims to capture, and analyzes trends in India's union budget allocations for children from 2000-2007, finding the shares allocated to education, health, development and protection, as well as differences between budget estimates and actual expenditures. It also discusses children's budgeting efforts at the state level in several Indian states.
"Get Results With Email Marketing" is a dynamic presentation given by Simon Grabowski, CEO of GetResponse, at the e-nnovation conference in Poznan. It focuses on permission-based email marketing, email list building. Simon also shares proven email marketing strategies that can help to grow any business on the Internet.
This document provides an overview and introduction to demand flow technology (DFT) principles and techniques for lean manufacturing. It discusses key DFT concepts like total product cycle time, takt time, line balancing, kanban systems, mixed model production, and measuring production linearity. The objectives are to develop knowledge of DFT philosophies and techniques, understand the total business strategy, and learn how to establish and perform the skills like setting operational standards and synchronizing production processes.
This document discusses Pull Systems and Kanban Cards. It provides an overview of Pull vs Push inventory systems, explaining that Pull Systems like Kanban only produce or replenish inventory based on actual customer demand, leading to less excess inventory compared to Push Systems. Kanban uses visual cards to signal when more inventory is needed to "pull" production or replenishment. The document outlines the basics of the Kanban system and card usage, including examples of different card types and ground rules for effective Kanban implementation. It concludes with the "Family Milk Story" to summarize the key points.
The document provides an overview of value stream mapping (VSM). It discusses what a value stream is, defines VSM as a tool to visually map both material and information flows, and outlines the key steps in conducting a VSM including drawing the current state, characteristics of a lean value stream, and drawing a future state. An example current state map is also included showing the processes, lead times, and inventory for a product family at a stamping company. The document emphasizes that VSM is used to identify waste and design a leaner future state with smooth continuous flow.
Value stream mapping is a tool that visually maps the flow of material and information through a production process from raw materials to the customer. It is used to understand sources of waste, highlight decision points, and blueprint improvements. The process involves mapping the current state, then drawing a future state map with proposed changes to eliminate waste. Key steps are selecting a product family, mapping the current state flow including process data, then creating a future state map and work plan.
Value stream mapping is a lean manufacturing tool used to identify waste and opportunities for improvement. It visually maps the current and future state of processes by following the flow of products and information. Developing a current state map involves collecting data on cycle times, changeover times, staffing levels, and other metrics to understand how the production system currently operates. This data provides the foundation to design an improved future state map and implementation plan.
This document provides an overview of the FESTO line monitoring system. It describes the system components including the web application, DPWS function block, rule engine, ActiveMQ, and how messages flow between devices, through the rule engine and ActiveMQ, and are visualized. The document also describes the types of S1000 operating messages that are transmitted and processed including status, event, and property messages about operators, workstations, and workpieces.
The document discusses lean production principles including PDCA (Plan-Do-Check-Act) and the A3 problem-solving method. It provides explanations of lean terms and concepts such as muda (waste), value-added vs non-value added activities, standard work, visual management, and continuous improvement. The document presents examples of using various lean tools to analyze and improve a manufacturing process, including value stream mapping to understand the current state, prioritizing issues, setting targets for the future state, and using the A3 format to plan and track a lean project.
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This document provides a literature review of Just-in-Time (JIT) and Kanban systems. It surveys 100 research papers on the topic and discusses key aspects of JIT-Kanban systems including the philosophy of JIT, push and pull production systems, blocking mechanisms in Kanban systems, measures of performance, and recent trends/future directions for research. The review aims to critically analyze and classify JIT literature, explore recent trends in JIT-Kanban, and identify directions for future research.
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Kan Ban & Standardize Work Overview Feb 2011ExerciseLeanLLC
Operator:
Workstation:
Cycle time:
Number of parts:
Standardized work sequence:
1. Take the panel from the conveyor
2. Check the panel for defects
3. Place the panel on the work table
4. Apply sealant on the panel
5. Place the reinforcement on the panel
6. Apply sealant on the reinforcement
7. Place the cover on the reinforcement
8. Check the assembly
9. Place the assembled panel on the conveyor
10. Clean the work area
11. Self inspection
Standardized work chart FAU-F-PS-5006 /1
The document provides an introduction to identifying the value chain using Lean methodology. It discusses mapping processes, value stream mapping (VSM), takt time, cycle time and lead time. Process mapping is explained as a tool to capture current and new process information, identify flow and responsibilities. The key steps are to create a macro flow, determine functions, detail steps and connect with arrows. An example value stream map is shown, which typically starts with the external process and supplier/client and aims to reduce waste and lead times. Takt time is introduced as the rate of production set by customer demand, and an example calculation is provided. Videos are linked to demonstrate kaizen improvements to a coffee making process.
2. Overview
! What is Value Stream Mapping ?
! Value Stream Mapping is a method of creating a "One page picture" of
all the processes that occur in a company, from the time a customer
places an order for a product, until the customer has received that
product in their facility.
! The goal is to depict material and information flows across and
throughout all Value-Adding Processes required to produce and ship
the product to the customer. Value Stream Maps document all of the
processes used to produce and ship a product, both Value-Adding and
Non-Value-Adding (Waste) processes.
! Why Value Stream Map ?
! During the team creation of a Value Stream Mapping, business and
manufacturing waste that occur in the processes can be easily
identified.
! Once the Current State Value Stream Mapping is created, it becomes
the baseline for improvement and for the creation of a Future State
Value Stream Mapping. The FSVSM can then be used as a World Class
Manufacturing implementation road map.
Ph. Magnier - 31/01/2003 - Release Org 2
3. Value Stream Mapping Example
I'm placing my order
for a custom widget.
Customer places order Producer processes order, orders material Supplier ships material, Production of custom widget,
over the internet, from suppliers, - 2 days in-transit time - - 1 hour of value-added, 10 days queue
- 3 minutes - - 15 minutes value-added, 2 weeks lead- time -
time -
I finally got it!
Why 30 days ?
Customer receives product, Manufacturer ships widget, Inventory storage,packaging, shipping, 100% Inspection,
- 30 days after order it - - 2 days in-transit time - - 10 minutes value-added, 2 days - 10 minutes each -
queue time -
! Elapsed Time from Order to Delivery : 30 Days.
! Value-Added Time : 1 Hour, 25 Minutes.
Ph. Magnier - 31/01/2003 - Release Org 3
4. Four Steps to Value Stream Mapping
1. Define and Pick the Product or Product Family.
2. Create the "Current State" Value Stream Mapping (CSVSM).
3. Create the "Future State" Value Stream Mapping (FSVSM).
4. Develop an Action Plan to make the FSVSM the CSVSM.
Ph. Magnier - 31/01/2003 - Release Org 4
5. Step #1 – Define Product or Product Family
! Define Product, or
! Define Product Family.
! Products Sharing Common Processes ?
! From Order Entry to Shipment.
! Search for Commonality; Main Processes, Optional Processes, …
Process
L101 L101 L101 L101
Product Coils Unit Unit Unit
Description Product Bending Brazing Ass'y Packing
Family
Machine Labor Labor Labor Labor
TWK 530 NBL 22227777-000 1 X X X
TWK 530 NBL-OC 22227777-CDT 1 X X X
TWK 536 NBL 33338888-000 2 X X X X X
TWK 536 NBL-OC 33338888-CDT 3 X X X X
TWK 048 NBL 44447777-000 2 X X X X X
TWK 048 NBL-OC 44447777-CDT 2 X X X X X
Ph. Magnier - 31/01/2003 - Release Org 5
6. Step #2 – Create the "Current State" VSM
! Define the scope of the Value Stream Map.
! Walk the process from end to end.
! Agree upon the symbols, icons, and data to use.
! Brainstorm an initial map.
! Determine missing information the VSM requires.
! Make assignments to gather and create information, "Go See" the
process.
! Collect as much information about causes of waste as possible.
! Build the Current State Value Stream Map (CSVSM).
! Make a list of "Lightning Bolts" of potential improvements.
Ph. Magnier - 31/01/2003 - Release Org 6
7. Step #2 – Typical VSM Symbols
2 Hours Operator
Operator
Instructions
Instructions
Customer or Trucking and/or Lightening Bolt of Peaople
Supplier Plant Logistics Opportunity Operator
Punch
Supplier
1 (13) Items
Day 10 Min Setup Kanban
1 Person
Electronic Information Inventory Push of Production
Flow 20 Min
Data Kanban Exchange
Box "Pull"
5 Days
"Go See" Tombstone Information Flow Timeline of Value-Added Activities
Inventory Waste Vs. Non-Value-Added Activities
Ph. Magnier - 31/01/2003 - Release Org 7
8. Step #2 – Create the "Current State" VSM
Current State Map – 20 Days Lead-Time
Purchasing
(2 Days)
RFQ
Estimating
Technical Servic es
Raw Material
Material
(2 Days)
Quote Customer
Orders
Orders
5 Day s
Production Planning
Order Entry
(2 Days)
2 Hours
Hardware Work Order Supervisor
Shipping Schedule
Inventory Form
Shear Punc h Deburr Clean Assembly Paint - Prime Air Dry Shipping
Break
(13) Items (14) Items (3) Thicks.
Thicks. (13) Items (14) Items 1 Pers on Packaging
4 Day s 10 Min Setup 60 Min Setup 15 Min Setup 75 Min Set up 45 Min 30 Min 300 Min Taggi ng
1 Pers on 1 Pers on 1 Pers on 1 Pers on Invoice
20 Min 90 Min 30 Min 60 Min QA Final
3 Peopl e
Inventory 3 1 4 1 1 1 20 Min
Days Day Days Day Day Day
Saw
(1) Item
1 Pers on
15 Min
V/A Time = 20 Min 90 Min 30 Min 60 Min 45 Min 30 Min 300 Min 20 Min = 595 Min
Non V/A = 9 Days 3 Days 1 Day 4 Days 1 Day 1 Day 1 Day = 20 Days
595 Minutes
Value Added Time as a % of Total Time in Plant =
(20 Day) (24 Hours/Day) ( 60 Minutes/Hour)
= 2.1%
Ph. Magnier - 31/01/2003 - Release Org 8
9. Step #3 – Create the "Future State" VSM
Future State Map – "Green Cell Team" – 5 Days or Less Lead-Time
Purchasing
New RFQ
New
Estimating
Raw Material Hardware Technical Servic es
Quote Client
Repeat
Orders
Production Planning
Order Entry
Raw Material 2 Hours
Supplier
Work Order – Repeat Supervisor
Kanban Shipping Schedule
Paint
Shear Air Dry Shipping
Prime
Form
Punc h Deburr Clean Assembly
(13) Items Break 1 Pers on Packaging
Hardware
10 Min Setup (14) Items (3) Thicks (13) Items (14) Items 30 Min 300 Min Taggi ng
Supplier
1 Pers on 60 Min Setup 15 Min Setup 75 Min Setup 45 Min Invoice
Kanban 20 Min 1 Pers on 1 Pers on 1 Pers on 1 QA Final
3 Peopl e
90 Min 30 Min 60 Min Day
20 Min
Green Cell Team, One Part = 6.75 Hours Plus Assembly
Saw
(1) Item
1 Pers on
15 Min
V/A Time = 20 Min 90 Min 30 Min 60 Min 45 Min 30 Min 300 Min 20 Min = 595 Min
Non V/A = 35 Min 60 Min 15 Min 75 Min 1 Day = 1 Day, 780 Min
595 Minutes
Value Added Time as a % of Total Time in Plant =
(24 Hours/Day) ( 60 Minutes/Hour) + 780 Min
Ph. Magnier - 31/01/2003 - Release Org = 26.8% 9
10. Step #4 – From "CSVSM" to "FSVSM"
! An initial "Kick Off" event involving all stakeholders is recommended.
! Everyone can be informed on what was learned in the process, and what
we will be doing about it in a non-threatening manner.
! Schedule regularly meetings for all participants.
! Teams need a structure to work on problem solving and to complete
tasks.
! Progress on goals and support for the process needs to be verified
continuously.
! Information on progress needs to be collected and periodically reviewed
with top management.
! Teams created to work on various improvements may or may not
include members of the Value Stream Mapping Team. The emphasis
should be on putting the right members on a team to complete
various projects.
! …
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11. Step #4 – From "CSVSM" to "FSVSM"
! …
! Initially, great care is needed to ensure that teams are supported
with a skilled facilitator and the resources to meet the goals.
! Ongoing communications on progress needs to be continuously
reinforced.
! Monthly "all hands" meetings along with posted information during
each month can be an effective way to ensure good communications
with all involved.
! Implement a "Top-Level Report-Out" for the entire company.
! Post in a conspicuous place three Value Stream Maps :
• The Original Current State.
• The Desired Future State.
• The "Virtual" Current State – Where the team stands now.
! A simple and visual comparison of the three value stream maps can
speak progress!
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12. Recommended Reading and Software
! "Learning to See" by Mike Rother and John Shook.
! eVSM 2002 Software.
! The Lean Institute.
! Web Site : www.lean.org
! The Lean Enterprise Memory Jogger.
! GOAL/QPC – 2 Manor Parkway, Salem, NH 03079-2841
! Web Site : www.goalqpc.com
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