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HTJ Green City Cogeneration
Plant

By:
datohjmatisa@gmail.com

Saving Money Through Efficiency

1

Artist Impresion
GREEN
TECHNOLOGY
GREEN TECHNOLOGY

Malaysia's pledge: To reduce carbon emission up to 40% in terms of
emission intensity of GDP by 2020 compared with its 2005 levels

Green technology refers to product, equipment or system which comply
to the following criteria:
* It minimise environmental quality degradation
* It has low or zero GHG emission
* It is save to be used and provide better and healthy
environment to all life
* Save energy and natural resource
* Promote renewable energy resource
Cogeneration system is a green technology system since it has high
efficiency thus save energy
BLUE PRINT DASAR
BLUE PRINT DASAR
TEKNOLOGI HIJAU

TEKNOLOGI HIJAU
Rujukan :
BLUE PRINT
Kerajaan Negeri Melaka
Melaka Maju Negeriku sayang

Negeri Bandar Teknologi Hijau 2011-2020
1. DASAR PEMBANGUNAN MAMPAN NEGARA

(Seksyen 1.3 : Dasar Teknologi Hijau Negara)

Sektor Tenaga
• Sektor bekalan Tenaga : Aplikasi Teknologi hijau dalam
penjanaan tenaga dan pengurusan bekalan tenaga,
termasuk penjanaan bersama (co-generation)
sektor industri dan komersil ; dan

•

4

di

Sektor Penggunaan Tenaga : Aplikasi teknologi hijau dalam
semua sektor penggunaan tenaga dan dalam program
pengurusan permintaan tenaga.
PROJECT
ADVANTAGES
Advantage
- What Is Cogen

(Air conditioning)

6

Cogeneration is a process system that produce both electricity
& steam (processed for district cooling)
AdvantageCogen Versus Power Plant

(air conditioning)

7
AdvantageCogen Benefit To Melaka
By having Cogen, Melaka is supporting
green technology industry as aimed by
Melaka Green Technology Council
Melaka owns equity as cogen plant owner ,
contribute long term State income based on
equity.
By having Cogen, HTJ Green City contribute
CO2 emission reduction.

8
AdvantageHTJ Green City Reduce CO2 Emisson

GHG emission per annum coal plant= KWHe xGHG rate =12,600 x24x365 x0.8x949 = 83,797 ton of CO2
GHG emission per annum gas plant= KWHe xGHG rate = 12,600 x24x365 x0.8x428 = 37,792 ton of CO2
GHG emission per annum gas DC= KWHe xGHG rate =12,600 x24x365 x0.8x148 = 13,068 ton of CO2
GHG emission per annum COGEN= KWHe xGHG rate =12.600 x24x365 x0.8x49 = 4,326 ton of CO2

9
Advantage-Melaka Reduce
CO2 79K ton/Yr

coal pwr

10

GHG in ton
Reduce COGEN vs coal
Reduce COGEN vs gas
Reduce COGEN vs gas DC

gas pwr

83,797

37,792

79,471
33,466
8,742

0
0
0

gas dc

cogen

13,068 4,326
0
0
0

0
0
0
Advantage-

District Cooling Versus Cogeneration
Conventional district cooling

Cogeneration

1 District Cooling use Electric chiller (ECC)
& R14 refrigerant harm-full to
environment
2 ECC use electricity TNB power plant. 1
MWh electricity produced consume
7million BTU gas. Plant efficiency 55%,
4.2 million BTU of gas wasted for each
1MWh
3 To run ECC, electricity is used originated
from power plant. 12.6MW coal plant
emit 79,000 ton carbon per annum

11

Cogen use Steam Chiller &Lithium
Bromide( salt) refrigerant, not harm to
environment
Cogen efficiency 85%, saving 30% gas
fuel compare gas power plant.

4 Even SAC is used (gas direct firing), heat
wasted since NO heat recovery.12.6MW
DC plant produce 13,068 ton CO2 per
annum.
5 District cooling an old version technology,
less value green technology for CO2
reduction to reduce global warming.

Cogen use HRSG, to RECOVER heat
from wasted to air.

Cogen use lesser fuel energy and a
12.6MW cogen plant produced 4,326 ton
CO2 per annum.

Cogen, a green technology initiative
reduce CO2 emission, fuel saving. Reduce
global warming.
PROJECT
PROPOSAL
PROJECT PROPOSAL
Proposed Cogen HTJ Green CityMITC
PROJECT PROPOSAL
Cogen Location

14
FINANCIAL
IMPLICATION
FINANCIAL IMPLICATION
Financial Summary

CAPEX
IRROI
Payback
NPV at 12%
Revenue
EPCC cost
Civil Cost
OPEX

16

RM 128.00 million
23.2%
4.0 years
RM118.33 million
About 48.49 millon/yr
RM 112.64 million
RM 14.08 million
RM 10.358 million
FINANCIAL IMPLICATION
Financial Summary
Pre-tax Project IRR

23.2%

Pre-tax project nominal Internal Rate of Return (IRR)

Pre-tax Project NPV

118,327 ('000) Ringgit

38,669 ('000) US $

Pre-tax Net Present Value (NPV)

Post-tax Project IRR

21.4%

Area_Fin_Corpo

Post-tax nominal project Internal Rate of Return (IRR)

Post-tax Project NPV

100,410 ('000) Ringgit

32,814 ('000) US $

Post-tax Net Present Value (NPV)

Post-tax Equity IRR

21.4%

Post-tax nominal equity Internal Rate of Return (IRR)

Discounted payback time

5.6 Years

Simple payback time

4.0 Years

Total investment costs (incl. contingency)

128,000 ('000) Ringgit

41,830 ('000) US $

0 ('000) Ringgit

0 ('000) US $

Avoided investment (if cogen is implemented)
Discount rate

10.0%

Equity

100.0%

Financial project lifetime
Cash flow coverage ratios
Pre-tax

of interest
of debt service

Post-tax

of interest
of debt service

17

Area_Fin_Ba_A

15 Years
Minimum

Average

Area_Fin_Ratio
FINANCIAL IMPLICATION
Estimated CAPEX & OPEX Cost

(For an 7,000RT/12.6MW plant))

CAPEX
Annual
OPEX

CONVENTIONAL
DISTRICT
COOLING
67,053,881.05

COGEN-DCS

NA

RM 10,239,996.92

RM75,182,000.00

Note: Operating cost about half compared to conventional. The
bigger is the capacity, the smaller in percentage is the operating cost

18
FINANCIAL IMPLICATION
Revenue Source

1) From sales of electricity to captive(own
use) power ( Not to grid)
2) From sales of chilled water to captive
user (HTJ Green City Buildings & UTeM)
3) CER Sales

19
FINANCIAL IMPLICATION
Revenue

20
FINANCIAL IMPLICATION

Cogen Revenue Calculation
REVENUE HTJ Green City GAS COGEN ( Installed 12.6MW & 7000RT )
daily( in weekday)
Elect MD

For Max Demand
rate

for HTJ Green City Melaka
( KWhr)

Elect TarifC2

MD
Cost
Elect Tarif B
MD
Low Volt commercial
ElectTarif C1u Max D
rate
TBB
RTH
COOLING

CER

Demand /ANNUM

daily( in holiday)
10,395.0
35.6

KW
RM/KW

239,085
113,400
KWH
peak
offpeak
peak
offpeak
124,740
114,345
56,700
56,700
38.6
0.288
0.177
0.288
0.177 RM/KWh

For Max Demand
Cost

0.393
25.9
0.312
8.5

C.Load

For Demand
90,720.0
76,860.0
Cost
0.550
Capacity(MW) x.85plant factorx24hrsx365days x emission factor .85
Plant Gross REVENUE

RT
RM/RT
RTH
RM/KW/M
65.8

Plant Operating Cost
Tariff C1U (TNB)
rate
MD rate
TBB of CL

21

Plant Opertaing profit
0.312 RM
25.9 RM
8.5 RM

Total electricity
Total CHW
other than electricity

64,894,095 KWH

0.0 RM

90,720.0 KWH
6,713,280.0 RM
30,645,720.0
16,855,146.0
2,440,247.8
49,486,397.44

RTH
RM
RM
RM

39,128,588.38 RM
23,477,723.6
23,568,426.0
26,008,673.8

b

monthly charge

10,357,809.06 RM
52.0

187 + 178 days a year

64,894,095.0 kwh

0.0
3,230,766.0
20,246,957.6
0.0

10,395.00

7,560.0
74.0

124,740 KW
0 RM

Remarks
Max Demand is
charged monthly
a(

monthly charge
Max Demand is
charged monthly
c
187 + 178 days a year
d - for UTP is 55sen
a+b+c+c+d

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Melaka Greencity Cogeneration system

  • 1. HTJ Green City Cogeneration Plant By: datohjmatisa@gmail.com Saving Money Through Efficiency 1 Artist Impresion
  • 3. GREEN TECHNOLOGY Malaysia's pledge: To reduce carbon emission up to 40% in terms of emission intensity of GDP by 2020 compared with its 2005 levels Green technology refers to product, equipment or system which comply to the following criteria: * It minimise environmental quality degradation * It has low or zero GHG emission * It is save to be used and provide better and healthy environment to all life * Save energy and natural resource * Promote renewable energy resource Cogeneration system is a green technology system since it has high efficiency thus save energy
  • 4. BLUE PRINT DASAR BLUE PRINT DASAR TEKNOLOGI HIJAU TEKNOLOGI HIJAU Rujukan : BLUE PRINT Kerajaan Negeri Melaka Melaka Maju Negeriku sayang Negeri Bandar Teknologi Hijau 2011-2020 1. DASAR PEMBANGUNAN MAMPAN NEGARA (Seksyen 1.3 : Dasar Teknologi Hijau Negara) Sektor Tenaga • Sektor bekalan Tenaga : Aplikasi Teknologi hijau dalam penjanaan tenaga dan pengurusan bekalan tenaga, termasuk penjanaan bersama (co-generation) sektor industri dan komersil ; dan • 4 di Sektor Penggunaan Tenaga : Aplikasi teknologi hijau dalam semua sektor penggunaan tenaga dan dalam program pengurusan permintaan tenaga.
  • 6. Advantage - What Is Cogen (Air conditioning) 6 Cogeneration is a process system that produce both electricity & steam (processed for district cooling)
  • 7. AdvantageCogen Versus Power Plant (air conditioning) 7
  • 8. AdvantageCogen Benefit To Melaka By having Cogen, Melaka is supporting green technology industry as aimed by Melaka Green Technology Council Melaka owns equity as cogen plant owner , contribute long term State income based on equity. By having Cogen, HTJ Green City contribute CO2 emission reduction. 8
  • 9. AdvantageHTJ Green City Reduce CO2 Emisson GHG emission per annum coal plant= KWHe xGHG rate =12,600 x24x365 x0.8x949 = 83,797 ton of CO2 GHG emission per annum gas plant= KWHe xGHG rate = 12,600 x24x365 x0.8x428 = 37,792 ton of CO2 GHG emission per annum gas DC= KWHe xGHG rate =12,600 x24x365 x0.8x148 = 13,068 ton of CO2 GHG emission per annum COGEN= KWHe xGHG rate =12.600 x24x365 x0.8x49 = 4,326 ton of CO2 9
  • 10. Advantage-Melaka Reduce CO2 79K ton/Yr coal pwr 10 GHG in ton Reduce COGEN vs coal Reduce COGEN vs gas Reduce COGEN vs gas DC gas pwr 83,797 37,792 79,471 33,466 8,742 0 0 0 gas dc cogen 13,068 4,326 0 0 0 0 0 0
  • 11. Advantage- District Cooling Versus Cogeneration Conventional district cooling Cogeneration 1 District Cooling use Electric chiller (ECC) & R14 refrigerant harm-full to environment 2 ECC use electricity TNB power plant. 1 MWh electricity produced consume 7million BTU gas. Plant efficiency 55%, 4.2 million BTU of gas wasted for each 1MWh 3 To run ECC, electricity is used originated from power plant. 12.6MW coal plant emit 79,000 ton carbon per annum 11 Cogen use Steam Chiller &Lithium Bromide( salt) refrigerant, not harm to environment Cogen efficiency 85%, saving 30% gas fuel compare gas power plant. 4 Even SAC is used (gas direct firing), heat wasted since NO heat recovery.12.6MW DC plant produce 13,068 ton CO2 per annum. 5 District cooling an old version technology, less value green technology for CO2 reduction to reduce global warming. Cogen use HRSG, to RECOVER heat from wasted to air. Cogen use lesser fuel energy and a 12.6MW cogen plant produced 4,326 ton CO2 per annum. Cogen, a green technology initiative reduce CO2 emission, fuel saving. Reduce global warming.
  • 13. PROJECT PROPOSAL Proposed Cogen HTJ Green CityMITC
  • 16. FINANCIAL IMPLICATION Financial Summary CAPEX IRROI Payback NPV at 12% Revenue EPCC cost Civil Cost OPEX 16 RM 128.00 million 23.2% 4.0 years RM118.33 million About 48.49 millon/yr RM 112.64 million RM 14.08 million RM 10.358 million
  • 17. FINANCIAL IMPLICATION Financial Summary Pre-tax Project IRR 23.2% Pre-tax project nominal Internal Rate of Return (IRR) Pre-tax Project NPV 118,327 ('000) Ringgit 38,669 ('000) US $ Pre-tax Net Present Value (NPV) Post-tax Project IRR 21.4% Area_Fin_Corpo Post-tax nominal project Internal Rate of Return (IRR) Post-tax Project NPV 100,410 ('000) Ringgit 32,814 ('000) US $ Post-tax Net Present Value (NPV) Post-tax Equity IRR 21.4% Post-tax nominal equity Internal Rate of Return (IRR) Discounted payback time 5.6 Years Simple payback time 4.0 Years Total investment costs (incl. contingency) 128,000 ('000) Ringgit 41,830 ('000) US $ 0 ('000) Ringgit 0 ('000) US $ Avoided investment (if cogen is implemented) Discount rate 10.0% Equity 100.0% Financial project lifetime Cash flow coverage ratios Pre-tax of interest of debt service Post-tax of interest of debt service 17 Area_Fin_Ba_A 15 Years Minimum Average Area_Fin_Ratio
  • 18. FINANCIAL IMPLICATION Estimated CAPEX & OPEX Cost (For an 7,000RT/12.6MW plant)) CAPEX Annual OPEX CONVENTIONAL DISTRICT COOLING 67,053,881.05 COGEN-DCS NA RM 10,239,996.92 RM75,182,000.00 Note: Operating cost about half compared to conventional. The bigger is the capacity, the smaller in percentage is the operating cost 18
  • 19. FINANCIAL IMPLICATION Revenue Source 1) From sales of electricity to captive(own use) power ( Not to grid) 2) From sales of chilled water to captive user (HTJ Green City Buildings & UTeM) 3) CER Sales 19
  • 21. FINANCIAL IMPLICATION Cogen Revenue Calculation REVENUE HTJ Green City GAS COGEN ( Installed 12.6MW & 7000RT ) daily( in weekday) Elect MD For Max Demand rate for HTJ Green City Melaka ( KWhr) Elect TarifC2 MD Cost Elect Tarif B MD Low Volt commercial ElectTarif C1u Max D rate TBB RTH COOLING CER Demand /ANNUM daily( in holiday) 10,395.0 35.6 KW RM/KW 239,085 113,400 KWH peak offpeak peak offpeak 124,740 114,345 56,700 56,700 38.6 0.288 0.177 0.288 0.177 RM/KWh For Max Demand Cost 0.393 25.9 0.312 8.5 C.Load For Demand 90,720.0 76,860.0 Cost 0.550 Capacity(MW) x.85plant factorx24hrsx365days x emission factor .85 Plant Gross REVENUE RT RM/RT RTH RM/KW/M 65.8 Plant Operating Cost Tariff C1U (TNB) rate MD rate TBB of CL 21 Plant Opertaing profit 0.312 RM 25.9 RM 8.5 RM Total electricity Total CHW other than electricity 64,894,095 KWH 0.0 RM 90,720.0 KWH 6,713,280.0 RM 30,645,720.0 16,855,146.0 2,440,247.8 49,486,397.44 RTH RM RM RM 39,128,588.38 RM 23,477,723.6 23,568,426.0 26,008,673.8 b monthly charge 10,357,809.06 RM 52.0 187 + 178 days a year 64,894,095.0 kwh 0.0 3,230,766.0 20,246,957.6 0.0 10,395.00 7,560.0 74.0 124,740 KW 0 RM Remarks Max Demand is charged monthly a( monthly charge Max Demand is charged monthly c 187 + 178 days a year d - for UTP is 55sen a+b+c+c+d