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2013 NTEA Green Truck Summit
        Worksite Idle Reduction
    Save Fuel…

              Lower Emissions…

                          Reduce Operating Costs…
Presenter:   Bruce Beegle
             Vice President - Truck & Military Sales
             bruceb@vanner.com
Agenda

• Vanner’s Purpose and History
-Markets Served / Industry Affiliations / Green Initiatives

• Vanner’s Technology
-Experienced / Traditional Technology
-Technical Support
-Emerging S.M.A.R.T. Technology

• Vanner IdleWatch™ and IdleGuard™ technology
-System Components
-Programming / Data Collection / Diagnostics

• Worksite power technology for work trucks
-Existing technology and the performance gaps
-Mild Hybrid / PHEV review
-Vanner Idle Reduction Systems – By Market
-Testing / Data / ROI / What’s Next …

• Vanner StartSentry™ ultra capacitor start assist module
-When engine starting is critical

• Idle Reduction Summary / Value Propositions
                                                              www.vanner.com
• Funding and Incentive Resources                             For more information
- Idle-reduction incentives and subsidies.
Purpose

  “We are vehicle transformation specialists.
 We transform vehicles with power conversion
solutions that change markets for our partners”




          Vanner is a proud member and active supporter of…
History

•“We’ve been green since 1977”
    •36 Years Experience - Designing and manufacturing patented power conversion and power
     management products.

•Products are designed and manufactured in Hilliard, OH.
    •ISO-9001 / TS-16949 certified facility.
    •100% on-time delivery to our OEM partners.

•Our partners include:
          Core Markets Served                                   Market Channels
    -On-Highway Vehicles (Class 3-8)                 -OEM Truck & Bus Chassis Manufacturers
    -Heavy Duty Work Truck                           -OEM Ship-Thru / Bailment Pools
    -Transit & Coach Bus                             -Truck Equipment and Body Manufacturers
    -Ambulance                                       -Aftermarket Electrical System Integrators
    -Military / Defense

•Our products are designed from the ground up for mobile applications, to perform
 reliably in the most rugged environments.
    •OEM and Military products are 100% endurance tested.
    •Ruggedized environmental designs for severe applications.
    •Full power output at high temperatures (95C rating for military products).
“Living Green”




Heat from ATE is cycled in and out           Corrugated cardboard packaging replaces
     of the plant as required.                           expansion foam.




  Reusable Component Packaging               Endurance Testing Equipment power
                                     Is cycled between products to use the energy twice.
Experienced Technology
•Inverters DC to AC / Battery Chargers AC to DC
    •Conventional Static               DC support from battery and/or alternator / Vehicle engine on or off for AC power
           •300W to 3600W
                 •Sine wave - When clean power is required to power sophisticated electronics.
                 •Modified /Quasi Sine wave – When high surge is required for inductive loads.
           •Low Frequency (Industrial) & High Frequency (Commercial) Topologies
           •Customized Designs
                 •Inverter Only
                 •Inverter / Charger Combination
                 •Inverter / Charger / DC Power Supply – Purpose Designed for Ambulance
                 •Inverter Technology with “Extended Power Range”

    •Dynamic Systems                   DC support from high output alternator / Vehicle engine on for AC power
           •3000W to 6000W
           •Stationary worksite or mobile power. When continuous power is required.

•High Voltage DC to DC
    •Hybrid system power conversion and power management
           •600V to 28V             Transit Bus Hybrid Systems
           •380V to 12V             Truck Hybrid Systems

•Low Voltage DC to DC / Battery Equalization
    •Multiple DC voltages managed from a single voltage OEM charging system.
    •Simplifies electrical systems / Extends battery life / Improves electrical system performance and reliability

•J-1939 CAN Bus Communication and Control
    •Electrical system diagnostics / prognostics / system analysis to reduce maintenance cost and reduce downtime
    •Communications with other on-board electronic systems.
    •Vanner’s patented Model Based Battery Monitoring (MBBM) for “S.M.A.R.T.” electrical systems …

“The capability and experience, to economically combine all of these
technologies into a customized, balanced, and reliable electrical system”
Configuration / Installation Support

                                                                               IdleWatch Quote Worksheet
 V.S.I.T – Vehicle System Integration Team                            Part Number                    Description
                                                                                                                                     Qty per
                                                                                                                                               List Price
                                                                                                                                     System
            Mike O’Sullivan             Team Leader              PMEC-12/24          PMEC-12/24                                         1
            Doug Dean                   Application Specialist   D015148             Remote                                             1
                                                                 VSS-C80/600         High Current Sensor                                1
            Jeff Carey                  Service Dept Manager     VSS-VT              Battery Temperature Sensor                         1


                                                                 D015753             Assm, Harness, Main I/O                            1
- Assist Vanner engineering with system development
      -”Real world” validation and pilot installations.          D015250             ASSM, HARNESS, PIGTAIL, PMEC-12/24
                                                                 D015251             ASSM, HARNESS, PIGTAIL, REMOTE, PMEC
      -Assist with make/buy decisions on components.             D015321             ASSM, HARNESS, PIGTAIL, 2FT, VSS-VT

      -Interface with OEMs to assure compliance.                 D015322             Assm, Harness, Pigtail, 2 ft, VSS Cur Sensors

                                                                                                Optional Equipment
                                                                 015692              Module, Key Override All
-Assist System Integrators, TEMs, and Body Builders              015693              Module, Fast Idle
      -Discovery with fleets to help design system.              014694              Relay, 500A, 24V, Sealed
                                                                 015691              Module, Remote Starter
      -Electrical system foundation analysis.
      -Custom harnesses for most economical installations.       D015756
                                                                                              Additional Components
                                                                                     Main Harness Break Out Box
      -Installation training and system validation.              D015699             Current Sensor Bracket
                                                                 012922              Fuse Block
      -Phone and internet support.                               013916              Fuse, 250A
                                                                 015782              Hood Switch                                        1
                                                                                     Misc Wiring / Loom / Cables

      Aftermarket System Integrators                                                         TOTAL COMPONENT COST

                                                                                               LABOR ESTIMATE
-Introduce system integrators in attendance                                              XX man hours @ $75.00 per hour

            -Fleet Electric Worcester, MA                                                  Additional Material / Equipment
            -Mobile Power Solutions     Gormley, ON                                  Deep Cycle / Box / Cables
                                                                                     Inverter
            -Polytek Equipment          Laval, QC
            -Van’s Electrical           Indianapolis, IN
            -Expert Auto Electric       Seattle, WA              VANN-BUS SMK-1939   PMEC Dashboard Kit
S.M.A.R.T. Systems

System Management And Reliability Technology
    Truck fleets and transit agencies in Vanner’s markets
    have historically been burdened with inefficiencies in
    their    electrical  systems,     absorbing    higher
    maintenance costs, fuel costs, and increased
    downtime.

    Vanner’s is developing S.M.A.R.T. systems for our
    OEM and aftermarket partners, based on Vanner’s
    patented Model Based Battery Monitoring (MBBM™)
    technology, reducing maintenance costs, reducing
    fuel consumption, and improving battery life and
    overall electrical system performance.

    Let’s look at some examples …
Truck Market                                                   Transit & Coach Bus Market
                                                Product
                                                Review
   IdleGuard™                IdleWatch™
  Idle Shutdown             Idle Reduction
                                             “MBBM INSIDE”                80-Series                Hybrid HBA™
                                               (Patented 2008)          Smart Equalizer          Dynamic Regulation




  80-Series             VSS-MBVCE                                         StartSentry™                90-60CAN
Smart Equalizer          MBBM™                                             Start Assist          Isolator / Converter

    Ambulance Market                                                                Military Market
Shuttle / Paratransit Market


                                             -Battery Current           VSS-MBVCE                        81-Series
                                             -Battery Voltage            MBBM™                         Smart Equalizer
   IdleGuard™            IdleWatch™          -Battery Temperature
  Idle Shutdown         Idle Reduction                                                   91-60CAN
                                             -Battery State Of Charge
                                                                                    Isolator / Converter
                                             -Battery State of Health
                                             -Battery Time To Run
                                             -Prognostics
                                             -Diagnostics
            StartSentry™                                                Silent Watch                StartSentry™
                                             -J-1939 CAN Bus
             Start Assist                                                Monitoring              Cold Climate Starting
What is MBBM™
•Patented technology, that provides the most accurate battery monitoring and
electrical system analysis. First and foremost, it is a manager of the battery.
    - Batteries are “profiled” (discharged and charged through various temperature
      ranges) then a virtual model (algorithm) is created to compare to.

    - As the battery is charged, discharged, the State of Health (SOH) changes.

    - The MBBM™ compares the current SOH to the profiled battery SOH, to
      accurately calculate the auxiliary battery life as it ages.

    - The MBBM™ also compares the battery State-of-Charge (SOC) to the
    minimum (customer specified) SOC for controlling loads. In idle-reduction
    systems the SOC is used to auto-start the vehicle, or to notify the driver to
    start the vehicle, or remove the loads.
Why MBBM™ Matters …
Vanner’s MBBM™ assures that the auxiliary batteries stay at the optimum SOC
throughout the entire work cycle, optimizing no-idle run time and battery life.

        - Accuracy… Accuracy… Accuracy !!!
        - IdleWatch™ monitors battery SOC, not battery voltage.
        -MBBM™ SOC monitoring eliminates the fuel wasting nuisance starts that
         voltage based monitoring systems can create.
        -MBBM™ SOH compensates for aging batteries to assure reliability through
         their entire life.
        - The MBBM™ J-1939 CAN Bus communication broadcasts auxiliary
          battery data, allowing it to be captured for maintenance analysis.
        - The J-1939 CAN Bus also provides the ability to communicate with
          on-board telemetry systems for “real-time” system monitoring.
What MBBM™ Doesn’t Do …
         IT DOESN’T PRODUCE ENERGY !!!!
        No idle reduction or idle management system does

There are two energy storage systems on the vehicle:
                -Fuel Tank
                -Auxiliary Batteries
If the energy on the jobsite is provided by the auxiliary battery, the State of
Health of the battery will be affected.

The balance is to understand which energy source is best to use for the
vocational application. If significant fuel savings are realized, expect the
auxiliary battery life to be diminished.
MBBM™ Improving Military Systems




                              Mission Critical
                             System Reliability
                          Silent Watch - Accurate
                            Battery Time to Run

                        Properly manage and charge
                        FLA and AGM batteries from
                              one alternator
MBBM™ Improving Hybrid Systems
Conventional to “Hybrid” Systems


                                             Transit Agencies can obtain funding to retrofit
                                             inefficient belt-driven air conditioning compressors,
                                             alternators, and mechanical cooling fans.
   Conventional Diesel to                    They will upgrade to a highly efficient 600V generator
                                             that will provide power for 600VDC / 120VAC HVAC
                                             systems, an HBA, and electric cooling fans, for a bus
                                             they will keep 6-8 more years, or longer.
                                   Vanner
  600VDC / 120VAC    Vanner        HVDC
       HVAC          HVDM          “HBA”




                                                    Vanner
                                                   Equalizer
                                                    MBBM



   600V
Belt Driven   24V Electric                  600V
Generator     Cooling Fans
                                            24V
Idle Reduction Solutions

“At the Worksite”             “In the Cab”




              “At Stand-by”
IdleWatch™ System Components


      “Power Management / Engine Control”




    IdleWatch™ (PMEC) Module       Dashboard Remote Panel
         (with MBBM™ inside)




Voltage / Temperature      Dual 80A / 600A    Auto-Start Module
       Sensor              Current Sensor          (Optional)
IdleGuard™ System Components


  “Programmable Idle Shut Down”




 IdleGuard™ Module      Dashboard Remote Panel
 (with MBBM™ inside)




Voltage / Temperature        Dual 80A / 600A
       Sensor                Current Sensor
IdleWatch™ / IdleGuard™
                                        Feature Comparison
              Feature                           IdleWatch™                                IdleGuard™
12V/24V Current Sensing up to 600A                   Yes                                        Yes
                                                                              -System Enable/Disable
                                         -System Enable/Disable
Panel Mounted Remote                                                          -Status Indicators
                                         -Status Indicators
                                                                              -Audible and Visual Alarm for Idle Shutdown
Fast Idle Output Signal                               Yes                                       Yes
Battery Temperature Sensing                           Yes                                       Yes
                                                      Yes                                       Yes
Engine Start Output Signal
                                     Separate remote start module required   Remote start controls integrated into unit
                                                      Yes                                       Yes
CAN Configurability
                                         Vanner's Dashboard Software               Vanner's Dashboard Software
Programmable Idle Shut Down                           No                                        Yes
                                                      Yes                                       Yes
Switched Outputs
                                                2 x 50A Positive                          3 x 1A Negative
                                                                              -Park Switch
                                                                              -Hood Switch
                                                                              -Ignition Switch
                                         -Park Switch
                                                                              -Key Sense
                                         -Hood Switch
Vehicle Communications (I/O)                                                  -Parking Brake
                                         -Ignition Switch
                                                                              -Neutral Switch
                                         -Key Sense
                                                                              -Oil Pressure or Tachometer Switch
                                                                              -Engine Shutdown
                                                                              -Ignition Bypass
                                                     Yes                                        Yes
Auto-Start Enabled Output
                                                  5A Positive                               5A Positive
IP Rating                                             55                                         67
IdleWatch™ / IdleGuard™
                                       Battery Models

          12V System                    001 - EAST PENN 8A31DT
 2 Batteries in Parallel                002 - DEKA 7T31
 Doubles (12V) ampere hour capacity
                                        003 - DEKA DOMINATOR 8G31
                                        004 - LIFELINE GPL-31T
                                        005 - LIFELINE GPL-30HT
                                        006 - LIFELINE GPL-8DL
                                        007 - GENESIS XE95
                                        008 - EXIDE EXHC - 200D
                                        009 - LIFELINE GPL-4DL
                                        010 - DEKA INTIMIDATOR 9A31
       12V/24V System                   011 - DEKA INTIMIDATOR 8A8D
4 Batteries in Series / Parallel
Doubles voltage (24V) and ampere hour   015 - ODYSSEY EXTREME 31-PC2150
capacity                                016 - OPTIMA 34 RED TOP
                                        017 - TROJAN OVERDRIVE AGM31
                                               and TRANSPOWER ST1000
                                        019 - DISCOVER EV31A-A
                                        020 - DYNO H8DC
                                        021 - INTERSTATE SRM29
                                        100 - HAWKER 6TAGM
PMEC Dashboard

  Main Window
– Top portion indicates
  battery voltages,
  currents, loads and
  temperature

– Heartbeat indicates
  CAN messages are
  being received

– The bottom left portion
  displays battery
  monitoring information

– The bottom right portion
  displays PMEC status
  and fault information

– The middle portion
  contains battery monitor
  control buttons
Programmability



Battery Parameters Window

   –   Battery and PMEC parameters
       can be updated if they differ
       from factory default values


   – Correct battery
     parameters are
     needed by the
     battery monitoring
     algorithm to
     accurately monitor
     battery status
Data Logging

Data Logging Window

 – Battery and PMEC status
   information can be logged
   in two RAM chips (if
   populated) at a user-
   specified rate

 – The data can be saved to a
   text file by clicking the
   “Save” button

 – The text file can be
   imported later into
   Microsoft Excel for
   further analysis

 – A data report example
   is presented later.
Diagnostics


Diagnostic Messages
      Window

– The Diagnostic Message
  Window can be used to
  inspect Diagnostic
  Messages (DM1) sent from
  the PMEC

– The user can also request
  DM1 message, Software
  ID, and Component ID
  information from the
  PMEC
Programming


 CAN Bootloader
– Firmware can be
  updated via CAN bus
– It removes the need to
  disassemble and
  program via JTAG
  programmers




VANN-BUS SMK-1939
 P-Can Interface and CD
Worksite Power Technology
Vanner Idle Reduction Systems
Work Trucks – OEM Solutions



OEM truck manufacturers are
supplying the work truck market
with hybrid and EV systems
optimized for fuel reduction
while driving. Not for providing
engine-off worksite power.
‘Green” Technology - Work Trucks
Mild Hybrid Feature Comparison




   IdleWatch™ / IdleGuard™




   Mild-Hybrid / PHEV Benefits                                           Mild-Hybrid / PHEV Drawbacks
-Large AH battery for extended engine-off power.                  -Weight and fuel cost premium for large battery.
-Engine off export AC power (~3KW - ~5KW).                        -Retrofit capable, but most cost effective on new vehicle.
-Engine off cab comfort - Heat / HVAC.                            -Infrastructure and training for plug-in battery charging.
-Ample power to operate large aerial devices.                     -Large components / Some systems take cargo space.
-Some systems have a “launch assist” feature                      -Significantly different technology than the legacy fleet..


IdleWatch™ / IdleGuard™ Differences
-Auxiliary batteries are “right sized” for vehicle and duty-cycle. Minimum weight and fuel costs, especially for urban vehicles.
-Export AC power can be “right sized” according to the inverter selected and the amount of DC support available.
-Easily retrofit on existing vehicles in the fleet. Biggest retrofit challenge is identifying and consolidating DC loads.
-Can be used with a plug-in battery charger, but not necessary. Systems will equalize and properly charge battery when required.
-Use on any chassis, with any fuel type. Components are small and can be installed on any vehicle, even police cars.
Work Truck
                                     System
                           Utility / TeleCom / Municipal Worksite


       SunPower Technologies                 Auxiliary Batteries
            DC Powered                 Deep Cycle batteries supply                                  Rechargeable Battery
              HVAC                                                          Vanner Inverter
                                        the engine off power to all        (For AC Loads & Tools)   Operated Equipment
                                       vehicle loads at the worksite.




  Aqua Hot CNG       Espar Diesel
                                                                             Interior &                      Radios
  Engine Coolant    Engine Coolant                                                             Laptops
                                                                             Warning
   & Cab Heater      & Cab Heater                                                         Office Equipment
                                                                               Lights
                                          Vanner            Vanner
 Cab comfort loads are removed         IdleGuard™        IdleWatch™              Vehicle DC & AC loads are
 from the engine and powered by         Programmable    Power Management        powered by auxiliary batteries
 auxiliary batteries.                  Idle Shut-Down     Engine Control
                                                                                      at the worksite.

 IdleWatch™ and IdleGuard™                                                 IdleWatch™ and IdleGuard™
   provide seamless worksite                                                   monitor all loads by
power, only starting the vehicle                                              monitoring the auxiliary
   when the auxiliary battery                                                       batteries.
        SOC requires it.
Snow Plow System

                         Municipal / DOT / Airport Snow Plows



 Interior &
 Warning              Radios
   Lights
                                     Auxiliary Batteries        Vanner           Vanner
                                                             IdleWatch™       IdleGuard™
                                                           Power Management    Programmable
                                                             Engine Control   Idle Shut-Down
      Espar Engine Coolant
         & Cab Heater




No idling when
 crews are on
   stand-by
On-Highway System

 Cab Comfort            Day Cab System                                 Vehicle DC and AC
    Loads                                                                    Loads



                                 Auxiliary Batteries                                    Interior Lights
                                                                       Vanner
                                                                  Inverter / Charger
  Bergstrom NITE ™
   Day Cab HVAC

                                                                                          Television
                                                                      Stereo

                             Vanner             Vanner
SunPower Technologies     IdleWatch™         IdleGuard™
       HVAC              Power Management     Idle Shut-Down
                           Engine Control   Internal Auto-Start
                                                                                            Laptops
                                                                      Radios
                                                                                       Office Equipment



   Espar Engine
     Coolant
   & Cab Heater
On-Highway System

   Cab Comfort           Sleeper Cab / Bergstrom NITE™                 Vehicle DC and AC
      Loads                                                                  Loads



                                            Auxiliary Batteries                        Interior Lights
                                                                       Vanner
                                                                  Inverter / Charger



    Bergstrom NITE ™
                                                                                           Television
    DC Powered HVAC



                                                                      Stereo and
                                                  Vanner             Game System
                                               IdleWatch™
     Espar Engine                            Power Management
       Coolant                                 Engine Control
                                                                                             Laptops
     & Cab Heater
                                                                                        Office Equipment
                                                                       DVD / VCR



IdleWatch™ provides continuous
operation of Bergstrom NITE™ System.
                                                                                          Sleep Apnea
                                                                     Refrigerator           Machine
Once the driver sets the cab temperature,
the system is autonomous.
On-Highway System

                         Sleeper Cab / Bergstrom NITE™                Vehicle DC and AC
  Cab Comfort
     Loads
                            with Auxiliary Power Unit                       Loads



                                         Auxiliary Batteries                          Interior Lights
                                                                      Vanner
                                                                 Inverter / Charger



   Bergstrom NITE ™
                                                                                          Television
   DC Powered HVAC



                                                           APU       Stereo and
                                                                    Game System

    Espar Engine
      Coolant
                                                                                            Laptops
    & Cab Heater
                                                                                       Office Equipment
                                                                      DVD / VCR

Auxiliary batteries are primary       Vanner
power source for lighter and       IdleWatch™
intermittent loads                Power Management
                                    Engine Control                                       Sleep Apnea
                                                                    Refrigerator           Machine
APU provides secondary
power to operate loads when
SOC is low and recharge
auxiliary batteries.
Bus System

                                           Mobility / Shuttle
                                                 Bus
                                               Auxiliary Batteries
                                                                      Sun Power Technologies
 Inverter         Interior and Warning                                       HVAC
(For AC Loads)            Lights




Television                                                            Espar Engine Coolant
                 Radio      Refrigerator                                 & Cab Heater

                                                      Vanner
                                                   IdleGuard™        Cab comfort loads
                                                   Idle Shut Down
DVD / VCR                Stereo                                      are removed from
                                                                         the engine.
  Vehicle DC / AC Loads
Ambulance System

                                       Auxiliary Batteries




                                                             Sun Power Technologies
                      Warning                                       HVAC
Vanner LifeStar™       Lights
    Inverter
   (For AC Loads)




                                                                Espar Engine Coolant
                                                                   & Cab Heater


     Radio          Refrigerator
                                                             Cab comfort loads
                                                             are removed from
  Vehicle DC / AC Loads                      Vanner
                                                                 the engine.
                                          IdleWatch™

                                                             If engine-off operation at
   Currently ambulance                                        the scene is required…
  systems are designed to                                     Later in the presentation
   provide crew comfort
     when at stand-by.
IdleWatch™ at Work
              Cable Bucket Truck
Rogers Cable Service Truck
                                        IdleWatch™




                                     VLT12-2000 Inverter
IdleWatch™ at Work – Lawn   Care

               IdleWatch™
                 mounted
                   under
                passenger
                    seat




                                   Engine off power
                                   for spray pumps
IdleWatch™ at Work
                       Sewer Camera
                City of Longmont, CO




2011 Ford Transit Connect                   2012 Nissan NV

                             IdleWatch
                              mounted
                            in auxiliary
                            battery rack

     ITC 12-3200
  Inverter / Charger
IdleWatch™ at Work
             Cable Bucket Truck




     12V / 24V
IdleWatch™ System
IdleWatch™ at Work
                  Utility Service Vehicle

                             Extreme Cold
                             Temperature
                             Li Fe Battery
Utility Service
   Vehicle
       IT
   Sine wave
    Inverter

  IdleWatch™
 Idle reduction
     system
IdleWatch™ at Work
Natural Gas Maintenance
Enbridge Gas - Toronto, On


                             Unique
                            Features
                          -CNG Fuel
                          -CNG Cab Heat
                          -CNG Body Heat
                          -IdleWatch™
IdleWatch™ at Work
Natural Gas Maintenance
IdleWatch™ at Work
                            Ambulance




Power Management System                          DC Powered
                                               Cab HVAC System

               2012 Wheeled Coach – Smart Aire™




      Smart Aire™ Engine-Off HVAC System
IdleWatch™ at Work
                      Ambulance


         Smart Aire™ Engine-Off HVAC System

                                            Sun Power
                                         Technologies Air
                                             Handler



Vanner IdleWatch™
  Remote Panel
IdleWatch™ at Work
                Ambulance

First Smart Aire™ ambulance in service 2013

       North Shore Long Island, NY
Testing & Data

     IdleWatch™ Data Log
(Recording - 40hz / Average 7 Work Days)
  Lawn Care Fleet – 4 Vehicle Test
Pilot Test Results Testing & Data

                                                                        IdleWatch Pilot Test Data
                                                          11 Truck Sample       ~ 90K Urban Miles          +/- 6 Month Test Sample

   Non               LITRES USED      KM                          LITRES PER IdleWatch       LITRES USED    KM                            LITRES PER   Per Truck Savings Per Truck Savings
            MODEL                           In-Service Dates 2010                      MODEL                      In-Service Dates 2011
IdleWatch               2010       MILLEAGE                         100 KM    Vehicles           2011    MILLEAGE                           100 KM         2010-2011     Total Fleet Sample
    1        E-450    5712.98       13212    Mar-10      Nov-10      43.2        A     E-450   5873.46    14985    Mar-11      Nov-11        39.2             9%                1.48%
    2        E-450    1366.07        3473    Sep-10      Nov-10      39.3        B     E-450   1619.66     4841    Sep-11      Nov-11        33.5             15%               0.80%
    3        E-450    2181.32        3332    Sep-10      Nov-10      65.5        C     E-450   1195.04     3269    Aug-11      Nov-11        36.6             44%               1.59%
    4        E-450    2209.3         4409    Sep-10      Nov-10      50.1        D     E-450   1419.38     3794    Aug-11      Nov-11        37.4             25%               1.05%
    5        E-450    3282.02        7980    Aug-10      Nov-10      41.1        E     E-450   2386.55     6558     Jul-11     Nov-11        36.4             12%               0.87%
    6        E-450    5397.57       11202    May-10      Nov-10      48.2        F     E-450   6893.84    18300    May-11      Nov-11        37.7             22%               4.47%
    7        E-450    3182.16        8418    May-10      Nov-10      37.8        G     E-450   3229.11     9176    May-11      Nov-11        35.2             7%                0.71%
    8        E-450    3099.78        6625    Aug-10      Nov-10      46.8        H     E-450   2446.23     6328     Jul-11     Nov-11        38.7             17%               1.19%
    9        E-450    6040.91       13708     Apr-10     Nov-10      44.1        I     E-450   4362.18    10134    Mar-11      Nov-11        43.0             2%                0.22%
    10       E-450    2732.74        5820    Sep-10      Nov-10      47.0        J     E-450   1474.94     4590    Aug-11      Nov-11        32.1             32%               1.63%
    11       E-450    3852.04        6992     Jun-10     Nov-10      55.1        K     E-450    3243.6     8012     Jun-11     Nov-11        40.5             27%               2.40%

TOTAL                 39057        85171                           518.2      TOTAL                34144       89987                       410.2          21.20%             16.41%
                                                                 Data Acquired From 2010 and 2011 Fuel Consumption Files

            4816 Additional Miles Driven In IdleWatch Sample Vehicles
            108 Liters Per 100 KM Fuel Reduction
            4913 Liters - Total Fuel Reduction
            $6,141 - Fuel savings documented during 6-month test period ($1.25 per liter x 4,913 liters saved)

            Additional Savings:
            >Engine hours are reduced
            >Engine wear & tear is reduced / Maintenance intervals are extended
            >If warranty is based on engine hours, vehicle warranty is extended
            >IdleWatch™ and IdleGuard™ qualify for EPA / DOE incentives
            >Vanner's SBA status satisfies federal program requirements and qualifies for SBA incentives
Pilot Test Results Testing & Data

What’s next …
•More data is required across a broader base of applications.
   •Participation in NREL duty cycle / drive cycle testing.
           •Reporting time set at 1hz to capture drive information.
           •Vanner can select one fleet candidate for consideration.
           •Participation requires telemetry capability and a duty/drive cycle not in test.
           •For more information attend GTA VETC meeting tomorrow.

   •Independent 3rd party validation and ROI information.
           •March           -Initial review of current test data and ROI review.
                            -Test procedures and timeline established.

           •April           -Select target fleets for data logging and information capture.
                            -Research availability of FED / State / Local funding.
                            -Installations of systems and data logging on test fleets.

           •If you are interested in participation in either testing program please contact
             me or one of the Vanner representatives in the room.
Upcoming Applications

   Fleet                Vehicle           Application                  Loads
Specialized Express   Volvo Class-8       Sleeper Cab           Bergstrom NITE / Espar
                                                                Inverter (1000W)
                                                                Office Equip / Refrigerator / TV

Ford Motor Co         Taurus / Explorer   Police Cruiser Demo   HVAC
                                                                Office Equip
                                                                OEM / Emergency Flashers
                                                                Small Inverter (600W)

Hydro One             F-150 Pick Up       Supervisor Vehicle    Office Equip
                                                                OEM Heater
                                                                Rev 2 – Add HVAC

City Chicago          Oshkosh - Brush     Airport Runway        Espar Heaters (2)
                                          Snow Removal          HVAC
                                                                Emergency Flashers

LA DPW                TBD                 Flagger Truck         Arrow Board
                                                                Emergency Flashers

Snohomish County      TBD                 Flagger Truck         Arrow Board
                                                                Emergency Flashers
                                                                Spot Light
                                                                Inverter (1000W)
STARTSENTRY™
    Ultra Capacitor Modules




“When engine starting is critical”
StartSentry™ Technology


•Enhances engine starting dependability.
•Fast re-charge, even from “dead “ batteries.
•100,000’s start cycles, will last the vehicle life.
•Flexibility - Installs on all makes and models, any fuel.
•Mounts in multiple locations.
•Reduces Weight- (+/-100 lbs) GVW savings when replacing starting
batteries
•Eliminates need for second battery compartment.
•Extends OEM alternator and starter life.
Basic IdleWatch™ System




    STARTING
    BATTERY
    -
    -          +

    STARTING
    BATTERY
     -         +


                                             Dual Current Temp/Voltage
                     “B” Loads   “A” Loads
                                               Sensor        Sensor      12V AUX
                      50A max     50A max
         12V                                                             BATTERY
     -   ALT   +                                                         +     -

                                                                         12V AUX
                                                                         BATTERY
                         INVERTER
                                                                         +     -

ISO 9001 / TS-16949 Certified
IdleWatch™ & StartSentry™


         Remove Starting Batteries.. Replace with StartSentry
           Power Engine-off Loads with Deep Cycle Batteries


    STARTSENTR
        Y




    X
     STARTING
     BATTERY
    -            +

     STARTING
     BATTERY
     -           +


                                               Dual Current Temp/Voltage
                       “B” Loads   “A” Loads
                                                 Sensor        Sensor      Deep Cycle
                        50A max     50A max
         12V                                                               BATTERY
     -   ALT     +                                                         +        -

                                                                           Deep Cycle
                                                                           BATTERY
                           INVERTER
                                                                           +        -

ISO 9001 / TS-16949 Certified
Idle Reduction & StartSentry™
                            Value Proposition Summary


•Vanner’s Idle Reduction technology and StartSentry™ combined, provide security
and redundancy for engine-off operation, when engine starting is critical in
applications like ambulances, when operating with engine-off on scene.

• StartSentry assures engine re-starting and can be recharged quickly from the deep
cycle batteries, even at a low state of DC voltage.


•Both technologies can be installed on any vehicle, in just about any location, and
 are able to be retrofit on existing vehicles in the fleet.
Idle Reduction Summary




Safety / Regulation Compliance
  -AC power is available with the engine-off
  -Multiple safety checks must be positive before auto-starting vehicle
  -Lowers vehicle’s emissions / Can be used indoors
  -Power for cab comfort equipment (HVAC / Fuel – Cab Heater)
Idle Reduction Summary




Flexible
  -Installs on any make or model vehicle
  -Fuel Neutral - Gasoline, Diesel, CNG, LNG, Propane
  -Retrofit existing vehicles in fleet
  -Stationary and mobile power available
  -Use with any brand inverter or DC loads only
  -12V or 12V/24V system configuration
Idle Reduction Summary



  Economical
      -Saves fuel at the worksite

      -Low cost alternative for hybrid vehicles

      -Extends auxiliary battery life

      -Extends vehicle warranty if by engine hours

      -Reduces maintenance if by engine hours

      -Fast ROI on fuel savings alone
Funding and Incentives
Funding and Incentives
Funding and Incentives




Clean Cities Coalitions
Funding and Incentives

Federal Grant Information
National Clean Diesel Campaign -
http://epa.gov/cleandiesel/index.htm
    –   Idle reduction, cleaner fuels, vehicle replacements, and other.


Congestion Mitigation and Air Quality (CMAQ)
Improvement -
http://www.fhwa.dot.gov/environment/air_quality/cmaq/
    –   Similar vehicle projects, infrastructure
    –   Must be non-attainment or maintenance area
    –   Subject to competitive local and state processes

  Clean Cities Financial Opportunities -
http://www.eere.energy.gov/cleancities/financial
                 _opps.html
Funding and Incentives


           Guidelines for Success
• Contact your local Clean Cities coalition.
• Develop your project NOW. Don’t wait for grant
  opportunity to come along.
• Orient application to selection criteria
• Develop an internal grant team and application plan.
• Follow the directions TO THE LETTER.
Thank
             2013 NTEAYou Truck Show
                      Work
                    Vanner Booth #5577
                       CalStart Green Pavilion

                     www.vanner.com
Thursday -   March 7                             Meeting Room #238
             3:00PM – 4:00PM                     Level 2

             Vehicle Electrification Technology Council (VETC)
             - Develop electrification standards and practices
             - NTEA GTA fleet electrification survey results
             - PHEV hybrid and idle reduction industry overview
             - NREL duty cycle / drive cycle testing overview


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2013 ntea gts break out session

  • 1. 2013 NTEA Green Truck Summit Worksite Idle Reduction Save Fuel… Lower Emissions… Reduce Operating Costs… Presenter: Bruce Beegle Vice President - Truck & Military Sales bruceb@vanner.com
  • 2. Agenda • Vanner’s Purpose and History -Markets Served / Industry Affiliations / Green Initiatives • Vanner’s Technology -Experienced / Traditional Technology -Technical Support -Emerging S.M.A.R.T. Technology • Vanner IdleWatch™ and IdleGuard™ technology -System Components -Programming / Data Collection / Diagnostics • Worksite power technology for work trucks -Existing technology and the performance gaps -Mild Hybrid / PHEV review -Vanner Idle Reduction Systems – By Market -Testing / Data / ROI / What’s Next … • Vanner StartSentry™ ultra capacitor start assist module -When engine starting is critical • Idle Reduction Summary / Value Propositions www.vanner.com • Funding and Incentive Resources For more information - Idle-reduction incentives and subsidies.
  • 3. Purpose “We are vehicle transformation specialists. We transform vehicles with power conversion solutions that change markets for our partners” Vanner is a proud member and active supporter of…
  • 4. History •“We’ve been green since 1977” •36 Years Experience - Designing and manufacturing patented power conversion and power management products. •Products are designed and manufactured in Hilliard, OH. •ISO-9001 / TS-16949 certified facility. •100% on-time delivery to our OEM partners. •Our partners include: Core Markets Served Market Channels -On-Highway Vehicles (Class 3-8) -OEM Truck & Bus Chassis Manufacturers -Heavy Duty Work Truck -OEM Ship-Thru / Bailment Pools -Transit & Coach Bus -Truck Equipment and Body Manufacturers -Ambulance -Aftermarket Electrical System Integrators -Military / Defense •Our products are designed from the ground up for mobile applications, to perform reliably in the most rugged environments. •OEM and Military products are 100% endurance tested. •Ruggedized environmental designs for severe applications. •Full power output at high temperatures (95C rating for military products).
  • 5. “Living Green” Heat from ATE is cycled in and out Corrugated cardboard packaging replaces of the plant as required. expansion foam. Reusable Component Packaging Endurance Testing Equipment power Is cycled between products to use the energy twice.
  • 6. Experienced Technology •Inverters DC to AC / Battery Chargers AC to DC •Conventional Static DC support from battery and/or alternator / Vehicle engine on or off for AC power •300W to 3600W •Sine wave - When clean power is required to power sophisticated electronics. •Modified /Quasi Sine wave – When high surge is required for inductive loads. •Low Frequency (Industrial) & High Frequency (Commercial) Topologies •Customized Designs •Inverter Only •Inverter / Charger Combination •Inverter / Charger / DC Power Supply – Purpose Designed for Ambulance •Inverter Technology with “Extended Power Range” •Dynamic Systems DC support from high output alternator / Vehicle engine on for AC power •3000W to 6000W •Stationary worksite or mobile power. When continuous power is required. •High Voltage DC to DC •Hybrid system power conversion and power management •600V to 28V Transit Bus Hybrid Systems •380V to 12V Truck Hybrid Systems •Low Voltage DC to DC / Battery Equalization •Multiple DC voltages managed from a single voltage OEM charging system. •Simplifies electrical systems / Extends battery life / Improves electrical system performance and reliability •J-1939 CAN Bus Communication and Control •Electrical system diagnostics / prognostics / system analysis to reduce maintenance cost and reduce downtime •Communications with other on-board electronic systems. •Vanner’s patented Model Based Battery Monitoring (MBBM) for “S.M.A.R.T.” electrical systems … “The capability and experience, to economically combine all of these technologies into a customized, balanced, and reliable electrical system”
  • 7. Configuration / Installation Support IdleWatch Quote Worksheet V.S.I.T – Vehicle System Integration Team Part Number Description Qty per List Price System Mike O’Sullivan Team Leader PMEC-12/24 PMEC-12/24 1 Doug Dean Application Specialist D015148 Remote 1 VSS-C80/600 High Current Sensor 1 Jeff Carey Service Dept Manager VSS-VT Battery Temperature Sensor 1 D015753 Assm, Harness, Main I/O 1 - Assist Vanner engineering with system development -”Real world” validation and pilot installations. D015250 ASSM, HARNESS, PIGTAIL, PMEC-12/24 D015251 ASSM, HARNESS, PIGTAIL, REMOTE, PMEC -Assist with make/buy decisions on components. D015321 ASSM, HARNESS, PIGTAIL, 2FT, VSS-VT -Interface with OEMs to assure compliance. D015322 Assm, Harness, Pigtail, 2 ft, VSS Cur Sensors Optional Equipment 015692 Module, Key Override All -Assist System Integrators, TEMs, and Body Builders 015693 Module, Fast Idle -Discovery with fleets to help design system. 014694 Relay, 500A, 24V, Sealed 015691 Module, Remote Starter -Electrical system foundation analysis. -Custom harnesses for most economical installations. D015756 Additional Components Main Harness Break Out Box -Installation training and system validation. D015699 Current Sensor Bracket 012922 Fuse Block -Phone and internet support. 013916 Fuse, 250A 015782 Hood Switch 1 Misc Wiring / Loom / Cables Aftermarket System Integrators TOTAL COMPONENT COST LABOR ESTIMATE -Introduce system integrators in attendance XX man hours @ $75.00 per hour -Fleet Electric Worcester, MA Additional Material / Equipment -Mobile Power Solutions Gormley, ON Deep Cycle / Box / Cables Inverter -Polytek Equipment Laval, QC -Van’s Electrical Indianapolis, IN -Expert Auto Electric Seattle, WA VANN-BUS SMK-1939 PMEC Dashboard Kit
  • 8. S.M.A.R.T. Systems System Management And Reliability Technology Truck fleets and transit agencies in Vanner’s markets have historically been burdened with inefficiencies in their electrical systems, absorbing higher maintenance costs, fuel costs, and increased downtime. Vanner’s is developing S.M.A.R.T. systems for our OEM and aftermarket partners, based on Vanner’s patented Model Based Battery Monitoring (MBBM™) technology, reducing maintenance costs, reducing fuel consumption, and improving battery life and overall electrical system performance. Let’s look at some examples …
  • 9. Truck Market Transit & Coach Bus Market Product Review IdleGuard™ IdleWatch™ Idle Shutdown Idle Reduction “MBBM INSIDE” 80-Series Hybrid HBA™ (Patented 2008) Smart Equalizer Dynamic Regulation 80-Series VSS-MBVCE StartSentry™ 90-60CAN Smart Equalizer MBBM™ Start Assist Isolator / Converter Ambulance Market Military Market Shuttle / Paratransit Market -Battery Current VSS-MBVCE 81-Series -Battery Voltage MBBM™ Smart Equalizer IdleGuard™ IdleWatch™ -Battery Temperature Idle Shutdown Idle Reduction 91-60CAN -Battery State Of Charge Isolator / Converter -Battery State of Health -Battery Time To Run -Prognostics -Diagnostics StartSentry™ Silent Watch StartSentry™ -J-1939 CAN Bus Start Assist Monitoring Cold Climate Starting
  • 10. What is MBBM™ •Patented technology, that provides the most accurate battery monitoring and electrical system analysis. First and foremost, it is a manager of the battery. - Batteries are “profiled” (discharged and charged through various temperature ranges) then a virtual model (algorithm) is created to compare to. - As the battery is charged, discharged, the State of Health (SOH) changes. - The MBBM™ compares the current SOH to the profiled battery SOH, to accurately calculate the auxiliary battery life as it ages. - The MBBM™ also compares the battery State-of-Charge (SOC) to the minimum (customer specified) SOC for controlling loads. In idle-reduction systems the SOC is used to auto-start the vehicle, or to notify the driver to start the vehicle, or remove the loads.
  • 11. Why MBBM™ Matters … Vanner’s MBBM™ assures that the auxiliary batteries stay at the optimum SOC throughout the entire work cycle, optimizing no-idle run time and battery life. - Accuracy… Accuracy… Accuracy !!! - IdleWatch™ monitors battery SOC, not battery voltage. -MBBM™ SOC monitoring eliminates the fuel wasting nuisance starts that voltage based monitoring systems can create. -MBBM™ SOH compensates for aging batteries to assure reliability through their entire life. - The MBBM™ J-1939 CAN Bus communication broadcasts auxiliary battery data, allowing it to be captured for maintenance analysis. - The J-1939 CAN Bus also provides the ability to communicate with on-board telemetry systems for “real-time” system monitoring.
  • 12. What MBBM™ Doesn’t Do … IT DOESN’T PRODUCE ENERGY !!!! No idle reduction or idle management system does There are two energy storage systems on the vehicle: -Fuel Tank -Auxiliary Batteries If the energy on the jobsite is provided by the auxiliary battery, the State of Health of the battery will be affected. The balance is to understand which energy source is best to use for the vocational application. If significant fuel savings are realized, expect the auxiliary battery life to be diminished.
  • 13. MBBM™ Improving Military Systems Mission Critical System Reliability Silent Watch - Accurate Battery Time to Run Properly manage and charge FLA and AGM batteries from one alternator
  • 15. Conventional to “Hybrid” Systems Transit Agencies can obtain funding to retrofit inefficient belt-driven air conditioning compressors, alternators, and mechanical cooling fans. Conventional Diesel to They will upgrade to a highly efficient 600V generator that will provide power for 600VDC / 120VAC HVAC systems, an HBA, and electric cooling fans, for a bus they will keep 6-8 more years, or longer. Vanner 600VDC / 120VAC Vanner HVDC HVAC HVDM “HBA” Vanner Equalizer MBBM 600V Belt Driven 24V Electric 600V Generator Cooling Fans 24V
  • 16. Idle Reduction Solutions “At the Worksite” “In the Cab” “At Stand-by”
  • 17. IdleWatch™ System Components “Power Management / Engine Control” IdleWatch™ (PMEC) Module Dashboard Remote Panel (with MBBM™ inside) Voltage / Temperature Dual 80A / 600A Auto-Start Module Sensor Current Sensor (Optional)
  • 18. IdleGuard™ System Components “Programmable Idle Shut Down” IdleGuard™ Module Dashboard Remote Panel (with MBBM™ inside) Voltage / Temperature Dual 80A / 600A Sensor Current Sensor
  • 19. IdleWatch™ / IdleGuard™ Feature Comparison Feature IdleWatch™ IdleGuard™ 12V/24V Current Sensing up to 600A Yes Yes -System Enable/Disable -System Enable/Disable Panel Mounted Remote -Status Indicators -Status Indicators -Audible and Visual Alarm for Idle Shutdown Fast Idle Output Signal Yes Yes Battery Temperature Sensing Yes Yes Yes Yes Engine Start Output Signal Separate remote start module required Remote start controls integrated into unit Yes Yes CAN Configurability Vanner's Dashboard Software Vanner's Dashboard Software Programmable Idle Shut Down No Yes Yes Yes Switched Outputs 2 x 50A Positive 3 x 1A Negative -Park Switch -Hood Switch -Ignition Switch -Park Switch -Key Sense -Hood Switch Vehicle Communications (I/O) -Parking Brake -Ignition Switch -Neutral Switch -Key Sense -Oil Pressure or Tachometer Switch -Engine Shutdown -Ignition Bypass Yes Yes Auto-Start Enabled Output 5A Positive 5A Positive IP Rating 55 67
  • 20. IdleWatch™ / IdleGuard™ Battery Models 12V System 001 - EAST PENN 8A31DT 2 Batteries in Parallel 002 - DEKA 7T31 Doubles (12V) ampere hour capacity 003 - DEKA DOMINATOR 8G31 004 - LIFELINE GPL-31T 005 - LIFELINE GPL-30HT 006 - LIFELINE GPL-8DL 007 - GENESIS XE95 008 - EXIDE EXHC - 200D 009 - LIFELINE GPL-4DL 010 - DEKA INTIMIDATOR 9A31 12V/24V System 011 - DEKA INTIMIDATOR 8A8D 4 Batteries in Series / Parallel Doubles voltage (24V) and ampere hour 015 - ODYSSEY EXTREME 31-PC2150 capacity 016 - OPTIMA 34 RED TOP 017 - TROJAN OVERDRIVE AGM31 and TRANSPOWER ST1000 019 - DISCOVER EV31A-A 020 - DYNO H8DC 021 - INTERSTATE SRM29 100 - HAWKER 6TAGM
  • 21. PMEC Dashboard Main Window – Top portion indicates battery voltages, currents, loads and temperature – Heartbeat indicates CAN messages are being received – The bottom left portion displays battery monitoring information – The bottom right portion displays PMEC status and fault information – The middle portion contains battery monitor control buttons
  • 22. Programmability Battery Parameters Window – Battery and PMEC parameters can be updated if they differ from factory default values – Correct battery parameters are needed by the battery monitoring algorithm to accurately monitor battery status
  • 23. Data Logging Data Logging Window – Battery and PMEC status information can be logged in two RAM chips (if populated) at a user- specified rate – The data can be saved to a text file by clicking the “Save” button – The text file can be imported later into Microsoft Excel for further analysis – A data report example is presented later.
  • 24. Diagnostics Diagnostic Messages Window – The Diagnostic Message Window can be used to inspect Diagnostic Messages (DM1) sent from the PMEC – The user can also request DM1 message, Software ID, and Component ID information from the PMEC
  • 25. Programming CAN Bootloader – Firmware can be updated via CAN bus – It removes the need to disassemble and program via JTAG programmers VANN-BUS SMK-1939 P-Can Interface and CD
  • 26. Worksite Power Technology Vanner Idle Reduction Systems
  • 27. Work Trucks – OEM Solutions OEM truck manufacturers are supplying the work truck market with hybrid and EV systems optimized for fuel reduction while driving. Not for providing engine-off worksite power.
  • 29. Mild Hybrid Feature Comparison IdleWatch™ / IdleGuard™ Mild-Hybrid / PHEV Benefits Mild-Hybrid / PHEV Drawbacks -Large AH battery for extended engine-off power. -Weight and fuel cost premium for large battery. -Engine off export AC power (~3KW - ~5KW). -Retrofit capable, but most cost effective on new vehicle. -Engine off cab comfort - Heat / HVAC. -Infrastructure and training for plug-in battery charging. -Ample power to operate large aerial devices. -Large components / Some systems take cargo space. -Some systems have a “launch assist” feature -Significantly different technology than the legacy fleet.. IdleWatch™ / IdleGuard™ Differences -Auxiliary batteries are “right sized” for vehicle and duty-cycle. Minimum weight and fuel costs, especially for urban vehicles. -Export AC power can be “right sized” according to the inverter selected and the amount of DC support available. -Easily retrofit on existing vehicles in the fleet. Biggest retrofit challenge is identifying and consolidating DC loads. -Can be used with a plug-in battery charger, but not necessary. Systems will equalize and properly charge battery when required. -Use on any chassis, with any fuel type. Components are small and can be installed on any vehicle, even police cars.
  • 30. Work Truck System Utility / TeleCom / Municipal Worksite SunPower Technologies Auxiliary Batteries DC Powered Deep Cycle batteries supply Rechargeable Battery HVAC Vanner Inverter the engine off power to all (For AC Loads & Tools) Operated Equipment vehicle loads at the worksite. Aqua Hot CNG Espar Diesel Interior & Radios Engine Coolant Engine Coolant Laptops Warning & Cab Heater & Cab Heater Office Equipment Lights Vanner Vanner Cab comfort loads are removed IdleGuard™ IdleWatch™ Vehicle DC & AC loads are from the engine and powered by Programmable Power Management powered by auxiliary batteries auxiliary batteries. Idle Shut-Down Engine Control at the worksite. IdleWatch™ and IdleGuard™ IdleWatch™ and IdleGuard™ provide seamless worksite monitor all loads by power, only starting the vehicle monitoring the auxiliary when the auxiliary battery batteries. SOC requires it.
  • 31. Snow Plow System Municipal / DOT / Airport Snow Plows Interior & Warning Radios Lights Auxiliary Batteries Vanner Vanner IdleWatch™ IdleGuard™ Power Management Programmable Engine Control Idle Shut-Down Espar Engine Coolant & Cab Heater No idling when crews are on stand-by
  • 32. On-Highway System Cab Comfort Day Cab System Vehicle DC and AC Loads Loads Auxiliary Batteries Interior Lights Vanner Inverter / Charger Bergstrom NITE ™ Day Cab HVAC Television Stereo Vanner Vanner SunPower Technologies IdleWatch™ IdleGuard™ HVAC Power Management Idle Shut-Down Engine Control Internal Auto-Start Laptops Radios Office Equipment Espar Engine Coolant & Cab Heater
  • 33. On-Highway System Cab Comfort Sleeper Cab / Bergstrom NITE™ Vehicle DC and AC Loads Loads Auxiliary Batteries Interior Lights Vanner Inverter / Charger Bergstrom NITE ™ Television DC Powered HVAC Stereo and Vanner Game System IdleWatch™ Espar Engine Power Management Coolant Engine Control Laptops & Cab Heater Office Equipment DVD / VCR IdleWatch™ provides continuous operation of Bergstrom NITE™ System. Sleep Apnea Refrigerator Machine Once the driver sets the cab temperature, the system is autonomous.
  • 34. On-Highway System Sleeper Cab / Bergstrom NITE™ Vehicle DC and AC Cab Comfort Loads with Auxiliary Power Unit Loads Auxiliary Batteries Interior Lights Vanner Inverter / Charger Bergstrom NITE ™ Television DC Powered HVAC APU Stereo and Game System Espar Engine Coolant Laptops & Cab Heater Office Equipment DVD / VCR Auxiliary batteries are primary Vanner power source for lighter and IdleWatch™ intermittent loads Power Management Engine Control Sleep Apnea Refrigerator Machine APU provides secondary power to operate loads when SOC is low and recharge auxiliary batteries.
  • 35. Bus System Mobility / Shuttle Bus Auxiliary Batteries Sun Power Technologies Inverter Interior and Warning HVAC (For AC Loads) Lights Television Espar Engine Coolant Radio Refrigerator & Cab Heater Vanner IdleGuard™ Cab comfort loads Idle Shut Down DVD / VCR Stereo are removed from the engine. Vehicle DC / AC Loads
  • 36. Ambulance System Auxiliary Batteries Sun Power Technologies Warning HVAC Vanner LifeStar™ Lights Inverter (For AC Loads) Espar Engine Coolant & Cab Heater Radio Refrigerator Cab comfort loads are removed from Vehicle DC / AC Loads Vanner the engine. IdleWatch™ If engine-off operation at Currently ambulance the scene is required… systems are designed to Later in the presentation provide crew comfort when at stand-by.
  • 37. IdleWatch™ at Work Cable Bucket Truck Rogers Cable Service Truck IdleWatch™ VLT12-2000 Inverter
  • 38. IdleWatch™ at Work – Lawn Care IdleWatch™ mounted under passenger seat Engine off power for spray pumps
  • 39. IdleWatch™ at Work Sewer Camera City of Longmont, CO 2011 Ford Transit Connect 2012 Nissan NV IdleWatch mounted in auxiliary battery rack ITC 12-3200 Inverter / Charger
  • 40. IdleWatch™ at Work Cable Bucket Truck 12V / 24V IdleWatch™ System
  • 41. IdleWatch™ at Work Utility Service Vehicle Extreme Cold Temperature Li Fe Battery Utility Service Vehicle IT Sine wave Inverter IdleWatch™ Idle reduction system
  • 42. IdleWatch™ at Work Natural Gas Maintenance Enbridge Gas - Toronto, On Unique Features -CNG Fuel -CNG Cab Heat -CNG Body Heat -IdleWatch™
  • 43. IdleWatch™ at Work Natural Gas Maintenance
  • 44. IdleWatch™ at Work Ambulance Power Management System DC Powered Cab HVAC System 2012 Wheeled Coach – Smart Aire™ Smart Aire™ Engine-Off HVAC System
  • 45. IdleWatch™ at Work Ambulance Smart Aire™ Engine-Off HVAC System Sun Power Technologies Air Handler Vanner IdleWatch™ Remote Panel
  • 46. IdleWatch™ at Work Ambulance First Smart Aire™ ambulance in service 2013 North Shore Long Island, NY
  • 47. Testing & Data IdleWatch™ Data Log (Recording - 40hz / Average 7 Work Days) Lawn Care Fleet – 4 Vehicle Test
  • 48. Pilot Test Results Testing & Data IdleWatch Pilot Test Data 11 Truck Sample ~ 90K Urban Miles +/- 6 Month Test Sample Non LITRES USED KM LITRES PER IdleWatch LITRES USED KM LITRES PER Per Truck Savings Per Truck Savings MODEL In-Service Dates 2010 MODEL In-Service Dates 2011 IdleWatch 2010 MILLEAGE 100 KM Vehicles 2011 MILLEAGE 100 KM 2010-2011 Total Fleet Sample 1 E-450 5712.98 13212 Mar-10 Nov-10 43.2 A E-450 5873.46 14985 Mar-11 Nov-11 39.2 9% 1.48% 2 E-450 1366.07 3473 Sep-10 Nov-10 39.3 B E-450 1619.66 4841 Sep-11 Nov-11 33.5 15% 0.80% 3 E-450 2181.32 3332 Sep-10 Nov-10 65.5 C E-450 1195.04 3269 Aug-11 Nov-11 36.6 44% 1.59% 4 E-450 2209.3 4409 Sep-10 Nov-10 50.1 D E-450 1419.38 3794 Aug-11 Nov-11 37.4 25% 1.05% 5 E-450 3282.02 7980 Aug-10 Nov-10 41.1 E E-450 2386.55 6558 Jul-11 Nov-11 36.4 12% 0.87% 6 E-450 5397.57 11202 May-10 Nov-10 48.2 F E-450 6893.84 18300 May-11 Nov-11 37.7 22% 4.47% 7 E-450 3182.16 8418 May-10 Nov-10 37.8 G E-450 3229.11 9176 May-11 Nov-11 35.2 7% 0.71% 8 E-450 3099.78 6625 Aug-10 Nov-10 46.8 H E-450 2446.23 6328 Jul-11 Nov-11 38.7 17% 1.19% 9 E-450 6040.91 13708 Apr-10 Nov-10 44.1 I E-450 4362.18 10134 Mar-11 Nov-11 43.0 2% 0.22% 10 E-450 2732.74 5820 Sep-10 Nov-10 47.0 J E-450 1474.94 4590 Aug-11 Nov-11 32.1 32% 1.63% 11 E-450 3852.04 6992 Jun-10 Nov-10 55.1 K E-450 3243.6 8012 Jun-11 Nov-11 40.5 27% 2.40% TOTAL 39057 85171 518.2 TOTAL 34144 89987 410.2 21.20% 16.41% Data Acquired From 2010 and 2011 Fuel Consumption Files 4816 Additional Miles Driven In IdleWatch Sample Vehicles 108 Liters Per 100 KM Fuel Reduction 4913 Liters - Total Fuel Reduction $6,141 - Fuel savings documented during 6-month test period ($1.25 per liter x 4,913 liters saved) Additional Savings: >Engine hours are reduced >Engine wear & tear is reduced / Maintenance intervals are extended >If warranty is based on engine hours, vehicle warranty is extended >IdleWatch™ and IdleGuard™ qualify for EPA / DOE incentives >Vanner's SBA status satisfies federal program requirements and qualifies for SBA incentives
  • 49. Pilot Test Results Testing & Data What’s next … •More data is required across a broader base of applications. •Participation in NREL duty cycle / drive cycle testing. •Reporting time set at 1hz to capture drive information. •Vanner can select one fleet candidate for consideration. •Participation requires telemetry capability and a duty/drive cycle not in test. •For more information attend GTA VETC meeting tomorrow. •Independent 3rd party validation and ROI information. •March -Initial review of current test data and ROI review. -Test procedures and timeline established. •April -Select target fleets for data logging and information capture. -Research availability of FED / State / Local funding. -Installations of systems and data logging on test fleets. •If you are interested in participation in either testing program please contact me or one of the Vanner representatives in the room.
  • 50. Upcoming Applications Fleet Vehicle Application Loads Specialized Express Volvo Class-8 Sleeper Cab Bergstrom NITE / Espar Inverter (1000W) Office Equip / Refrigerator / TV Ford Motor Co Taurus / Explorer Police Cruiser Demo HVAC Office Equip OEM / Emergency Flashers Small Inverter (600W) Hydro One F-150 Pick Up Supervisor Vehicle Office Equip OEM Heater Rev 2 – Add HVAC City Chicago Oshkosh - Brush Airport Runway Espar Heaters (2) Snow Removal HVAC Emergency Flashers LA DPW TBD Flagger Truck Arrow Board Emergency Flashers Snohomish County TBD Flagger Truck Arrow Board Emergency Flashers Spot Light Inverter (1000W)
  • 51. STARTSENTRY™ Ultra Capacitor Modules “When engine starting is critical”
  • 52. StartSentry™ Technology •Enhances engine starting dependability. •Fast re-charge, even from “dead “ batteries. •100,000’s start cycles, will last the vehicle life. •Flexibility - Installs on all makes and models, any fuel. •Mounts in multiple locations. •Reduces Weight- (+/-100 lbs) GVW savings when replacing starting batteries •Eliminates need for second battery compartment. •Extends OEM alternator and starter life.
  • 53. Basic IdleWatch™ System STARTING BATTERY - - + STARTING BATTERY - + Dual Current Temp/Voltage “B” Loads “A” Loads Sensor Sensor 12V AUX 50A max 50A max 12V BATTERY - ALT + + - 12V AUX BATTERY INVERTER + - ISO 9001 / TS-16949 Certified
  • 54. IdleWatch™ & StartSentry™ Remove Starting Batteries.. Replace with StartSentry Power Engine-off Loads with Deep Cycle Batteries STARTSENTR Y X STARTING BATTERY - + STARTING BATTERY - + Dual Current Temp/Voltage “B” Loads “A” Loads Sensor Sensor Deep Cycle 50A max 50A max 12V BATTERY - ALT + + - Deep Cycle BATTERY INVERTER + - ISO 9001 / TS-16949 Certified
  • 55. Idle Reduction & StartSentry™ Value Proposition Summary •Vanner’s Idle Reduction technology and StartSentry™ combined, provide security and redundancy for engine-off operation, when engine starting is critical in applications like ambulances, when operating with engine-off on scene. • StartSentry assures engine re-starting and can be recharged quickly from the deep cycle batteries, even at a low state of DC voltage. •Both technologies can be installed on any vehicle, in just about any location, and are able to be retrofit on existing vehicles in the fleet.
  • 56. Idle Reduction Summary Safety / Regulation Compliance -AC power is available with the engine-off -Multiple safety checks must be positive before auto-starting vehicle -Lowers vehicle’s emissions / Can be used indoors -Power for cab comfort equipment (HVAC / Fuel – Cab Heater)
  • 57. Idle Reduction Summary Flexible -Installs on any make or model vehicle -Fuel Neutral - Gasoline, Diesel, CNG, LNG, Propane -Retrofit existing vehicles in fleet -Stationary and mobile power available -Use with any brand inverter or DC loads only -12V or 12V/24V system configuration
  • 58. Idle Reduction Summary Economical -Saves fuel at the worksite -Low cost alternative for hybrid vehicles -Extends auxiliary battery life -Extends vehicle warranty if by engine hours -Reduces maintenance if by engine hours -Fast ROI on fuel savings alone
  • 61. Funding and Incentives Clean Cities Coalitions
  • 62. Funding and Incentives Federal Grant Information National Clean Diesel Campaign - http://epa.gov/cleandiesel/index.htm – Idle reduction, cleaner fuels, vehicle replacements, and other. Congestion Mitigation and Air Quality (CMAQ) Improvement - http://www.fhwa.dot.gov/environment/air_quality/cmaq/ – Similar vehicle projects, infrastructure – Must be non-attainment or maintenance area – Subject to competitive local and state processes Clean Cities Financial Opportunities - http://www.eere.energy.gov/cleancities/financial _opps.html
  • 63. Funding and Incentives Guidelines for Success • Contact your local Clean Cities coalition. • Develop your project NOW. Don’t wait for grant opportunity to come along. • Orient application to selection criteria • Develop an internal grant team and application plan. • Follow the directions TO THE LETTER.
  • 64. Thank 2013 NTEAYou Truck Show Work Vanner Booth #5577 CalStart Green Pavilion www.vanner.com Thursday - March 7 Meeting Room #238 3:00PM – 4:00PM Level 2 Vehicle Electrification Technology Council (VETC) - Develop electrification standards and practices - NTEA GTA fleet electrification survey results - PHEV hybrid and idle reduction industry overview - NREL duty cycle / drive cycle testing overview I-Pad Mini Drawing

Editor's Notes

  1. Clean Cities activities are implemented by a national network of nearly 100 Clean Cities coalitions . Led by Clean Cities coordinators, coalitions are comprised of businesses, fuel providers, vehicle fleets, state and local government agencies, and community organizations. These stakeholders come together to share information and resources, educate the public, help craft public policy, and collaborate on projects that reduce petroleum use. The boundaries of Clean Cities coalitions cover about 73% of the country's total population. The green areas on the map are areas covered by a Clean Cities coalition. Clean Cities coalitions have been instrumental in the deployment of more than 775,00 alternative fuel vehicles and the utilization of more than 6,600 alternative fueling stations.  
  2. Clean Cities activities are implemented by a national network of nearly 100 Clean Cities coalitions . Led by Clean Cities coordinators, coalitions are comprised of businesses, fuel providers, vehicle fleets, state and local government agencies, and community organizations. These stakeholders come together to share information and resources, educate the public, help craft public policy, and collaborate on projects that reduce petroleum use. The boundaries of Clean Cities coalitions cover about 73% of the country's total population. The green areas on the map are areas covered by a Clean Cities coalition. Clean Cities coalitions have been instrumental in the deployment of more than 775,00 alternative fuel vehicles and the utilization of more than 6,600 alternative fueling stations.