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SRI KRISHNA COLLEGE OF ENGINEERING AND TECHNOLOGY
DEPARTMENT OF MECHATRONICS ENGINEERING
MODULE 1
Session: Automated Part Programming
1/22/18 15MT322 Computer Integrated Manufacturing 1
SESSION OBJECTIVES
1/22/18 15MT322 Computer Integrated Manufacturing 2
 On the completion of this session, the students might
be able to understand,
▪ Automated Part Programming
▪ Programming methods
Topics
 Introduction
 Programming methods
1/22/18 15MT322 Computer Integrated Manufacturing 3
APT
1/22/18 15MT322 Computer Integrated Manufacturing 4
 APT – Automatically Programmed Tooling
 3D NC part programming developed in late 1950’s
 Important language in CAD/CAM
 Not only a language but also computer program that processes the APT
statements
 4 basic statements:
 Geometry – define the geometry elements that comprise the part
 Motion commands – specify the tool path
 Postprocessor statements – control m/c tool operation(speed, feed)
 Auxiliary – Miscellaneous statements (name, comments)
APT geometry statements
1/22/18 15MT322 Computer Integrated Manufacturing 5
 Six or fewer characters
 Characters are almost always letters of the alphabet
SYMBOL = GEOMETRY TYPE/descriptive data
Geometry element Major word
• Line
• Circle
• Point
• Plane
Minor words
• Numerical values
• Dimensions
Points
1/22/18 15MT322 Computer Integrated Manufacturing 6
P1 = POINT/20.0,40.0,60.0
P2 = POINT/INTOF,L1,L2
P3 = POINT/XSMALL,INTOF,L1,C1
P4 = POINT/YSMALL,INTOF,L1,C1
P5 = POINT/CENTER,C2
P6 = POINT/C2,ATANGL,45
P1 = (x,y,z)
C1
C2
L1
450
L2
P2
P3
P4
P5
P6
Lines
1/22/18 15MT322 Computer Integrated Manufacturing 7
L1
L2
P1
P2
L1 = LINE/P1,P2
L2 = LINE/20,30,0,70,50,0
L3 = LINE/P3,PARLEL,L1
L4 = LINE/P2,PERPTO,L1
L5 = LINE/P2,PERPTO,YAXIS
L6 = LINE/P3,LEFT,TANTO,C1
L7 = LINE/P5,ATANGL,45,L6
L4
P3
L5
P4
L3
C1
450
L6
P5
L7
Planes
1/22/18 15MT322 Computer Integrated Manufacturing 8
 Specified using three points
 Non-collinear points
 Can also be defined parallel to another plane
PL1 = PLANE/P1,P2,P3
PL2 = PLANE/P2,PARLEL,PL1
P2
P1
P3
PL1
PL2
Circle
1/22/18 15MT322 Computer Integrated Manufacturing 9
P1
R
C1 = CIRCLE/CENTER,P1,RADIUS,32
C1 = CIRCLE/CENTER,P1,P2,P3
C1 = CIRCLE/CENTER,P4,TANTO,L1
C1
L1
P1
P2
P3
P4
Rules
1/22/18 15MT322 Computer Integrated Manufacturing 10
 Co-ordinates must be specified in the order x,y,z
 Any symbols used as descriptive data must have been previously defined
 A symbol can be used to define only one geometry element
 Only one symbol can be used to define any given element
C1 = CIRCLE/CENTER,P1,P2,P3
C1 = CIRCLE/CENTER,P1,P2,P3
C1 = CIRCLE/CENTER,P4,TANTO,L1
C1 = CIRCLE/CENTER,P1,P2,P3
C2 = CIRCLE/CENTER,P1,P2,P3
APT Motion commands
1/22/18 15MT322 Computer Integrated Manufacturing 11
MOTION COMMAND/descriptive data
POINT TO POINT CONTOURING
 Only GOTO and GODLTA
 GODLTA specifies incremental
positioning
GOTO/P2
GOTO/25.0,40.0,0
GODLTA/50.0,120.0,0
GODLTA/0,0,-50.0
GOTO/P1
FROM/PTARG
Drive surface
Cutter
Check
Surface
Part Surface
Tool
 Tool’s position continuously
controlled
 Tool is directed along two
intersecting planes until it
reaches a third surface
Contouring commands
1/22/18 15MT322 Computer Integrated Manufacturing 12
Drive surface
Check
Surface
Part Surface
Cutter trajectory
TO
Drive surface
Check
Surface
Part Surface
Cutter trajectory
ON
Drive surface
Check
Surface
Part Surface
Cutter trajectory
PAST
PL1
Cutter trajectory
Check
Surface
C1
TANTO
GOUP
GOFWD
GORGT
GOLFT
GODOWN
Previous tool position
Example
1/22/18 15MT322 Computer Integrated Manufacturing 13
PTARG
(Starting location)
PL4
PL3
PL1
PL2
FROM/PTARG
GO/TO,PL1,TO,PL2,TO,PL3
GORGT/PL3,PAST,PL4
FROM/PTARG
GO/TO,L1,TO,PL2,TO,L3
GORGT/L3,PAST,L4
Postprocessor and Auxiliary statements
1/22/18 15MT322 Computer Integrated Manufacturing 14
POSTPROCESSOR COMMAND/descriptive data
UNITS/MM - Specifies unit
INTOL/0.02 – Inward tolerance
OUTTOL/0.02 – Outward tolerance
CUTTER/35.0 – Cutter diameter
SPINDL/1000,CLW – Spindle CW rotation
SPINDL/OFF – Spindle off
FEDRAT/40,IPM – Feed rate in mm/min or inches/min
RAPID – Rapid traverse
Postprocessor and Auxiliary statements
1/22/18 15MT322 Computer Integrated Manufacturing 15
PARTNO – First statement in an APT program
MACHIN/– Specifies the processor in turn the M/C tool
CLPRNT– Cutter location print
REMARK– Explanatory comments
FINI – End of an APT program
1/22/18 15MT322 Computer Integrated Manufacturing 16
END

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06. APT_Detailed.pdf

  • 1. SRI KRISHNA COLLEGE OF ENGINEERING AND TECHNOLOGY DEPARTMENT OF MECHATRONICS ENGINEERING MODULE 1 Session: Automated Part Programming 1/22/18 15MT322 Computer Integrated Manufacturing 1
  • 2. SESSION OBJECTIVES 1/22/18 15MT322 Computer Integrated Manufacturing 2  On the completion of this session, the students might be able to understand, ▪ Automated Part Programming ▪ Programming methods
  • 3. Topics  Introduction  Programming methods 1/22/18 15MT322 Computer Integrated Manufacturing 3
  • 4. APT 1/22/18 15MT322 Computer Integrated Manufacturing 4  APT – Automatically Programmed Tooling  3D NC part programming developed in late 1950’s  Important language in CAD/CAM  Not only a language but also computer program that processes the APT statements  4 basic statements:  Geometry – define the geometry elements that comprise the part  Motion commands – specify the tool path  Postprocessor statements – control m/c tool operation(speed, feed)  Auxiliary – Miscellaneous statements (name, comments)
  • 5. APT geometry statements 1/22/18 15MT322 Computer Integrated Manufacturing 5  Six or fewer characters  Characters are almost always letters of the alphabet SYMBOL = GEOMETRY TYPE/descriptive data Geometry element Major word • Line • Circle • Point • Plane Minor words • Numerical values • Dimensions
  • 6. Points 1/22/18 15MT322 Computer Integrated Manufacturing 6 P1 = POINT/20.0,40.0,60.0 P2 = POINT/INTOF,L1,L2 P3 = POINT/XSMALL,INTOF,L1,C1 P4 = POINT/YSMALL,INTOF,L1,C1 P5 = POINT/CENTER,C2 P6 = POINT/C2,ATANGL,45 P1 = (x,y,z) C1 C2 L1 450 L2 P2 P3 P4 P5 P6
  • 7. Lines 1/22/18 15MT322 Computer Integrated Manufacturing 7 L1 L2 P1 P2 L1 = LINE/P1,P2 L2 = LINE/20,30,0,70,50,0 L3 = LINE/P3,PARLEL,L1 L4 = LINE/P2,PERPTO,L1 L5 = LINE/P2,PERPTO,YAXIS L6 = LINE/P3,LEFT,TANTO,C1 L7 = LINE/P5,ATANGL,45,L6 L4 P3 L5 P4 L3 C1 450 L6 P5 L7
  • 8. Planes 1/22/18 15MT322 Computer Integrated Manufacturing 8  Specified using three points  Non-collinear points  Can also be defined parallel to another plane PL1 = PLANE/P1,P2,P3 PL2 = PLANE/P2,PARLEL,PL1 P2 P1 P3 PL1 PL2
  • 9. Circle 1/22/18 15MT322 Computer Integrated Manufacturing 9 P1 R C1 = CIRCLE/CENTER,P1,RADIUS,32 C1 = CIRCLE/CENTER,P1,P2,P3 C1 = CIRCLE/CENTER,P4,TANTO,L1 C1 L1 P1 P2 P3 P4
  • 10. Rules 1/22/18 15MT322 Computer Integrated Manufacturing 10  Co-ordinates must be specified in the order x,y,z  Any symbols used as descriptive data must have been previously defined  A symbol can be used to define only one geometry element  Only one symbol can be used to define any given element C1 = CIRCLE/CENTER,P1,P2,P3 C1 = CIRCLE/CENTER,P1,P2,P3 C1 = CIRCLE/CENTER,P4,TANTO,L1 C1 = CIRCLE/CENTER,P1,P2,P3 C2 = CIRCLE/CENTER,P1,P2,P3
  • 11. APT Motion commands 1/22/18 15MT322 Computer Integrated Manufacturing 11 MOTION COMMAND/descriptive data POINT TO POINT CONTOURING  Only GOTO and GODLTA  GODLTA specifies incremental positioning GOTO/P2 GOTO/25.0,40.0,0 GODLTA/50.0,120.0,0 GODLTA/0,0,-50.0 GOTO/P1 FROM/PTARG Drive surface Cutter Check Surface Part Surface Tool  Tool’s position continuously controlled  Tool is directed along two intersecting planes until it reaches a third surface
  • 12. Contouring commands 1/22/18 15MT322 Computer Integrated Manufacturing 12 Drive surface Check Surface Part Surface Cutter trajectory TO Drive surface Check Surface Part Surface Cutter trajectory ON Drive surface Check Surface Part Surface Cutter trajectory PAST PL1 Cutter trajectory Check Surface C1 TANTO GOUP GOFWD GORGT GOLFT GODOWN Previous tool position
  • 13. Example 1/22/18 15MT322 Computer Integrated Manufacturing 13 PTARG (Starting location) PL4 PL3 PL1 PL2 FROM/PTARG GO/TO,PL1,TO,PL2,TO,PL3 GORGT/PL3,PAST,PL4 FROM/PTARG GO/TO,L1,TO,PL2,TO,L3 GORGT/L3,PAST,L4
  • 14. Postprocessor and Auxiliary statements 1/22/18 15MT322 Computer Integrated Manufacturing 14 POSTPROCESSOR COMMAND/descriptive data UNITS/MM - Specifies unit INTOL/0.02 – Inward tolerance OUTTOL/0.02 – Outward tolerance CUTTER/35.0 – Cutter diameter SPINDL/1000,CLW – Spindle CW rotation SPINDL/OFF – Spindle off FEDRAT/40,IPM – Feed rate in mm/min or inches/min RAPID – Rapid traverse
  • 15. Postprocessor and Auxiliary statements 1/22/18 15MT322 Computer Integrated Manufacturing 15 PARTNO – First statement in an APT program MACHIN/– Specifies the processor in turn the M/C tool CLPRNT– Cutter location print REMARK– Explanatory comments FINI – End of an APT program
  • 16. 1/22/18 15MT322 Computer Integrated Manufacturing 16 END