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&
Painting
Procedure
Latest Trends
in
Paints
Paint Info
Chemistry Manufacture Application &
Functional aspects
for
Specifier / User
Paint Info
Chemistry Manufacture Application &
Functional aspects
for
Specifier / User
PAINT
A Homogeneous and complex mixture.
On application to the surface and after drying,
forms a solid, opaque film.
VARNISH
A Coating when applied
to the surface forms a
transparent film or covering,
leaving the underneath surface
clearly visible.
PIGMENT RESIN / SOLVENT / ADDITIVES
BINDER / THINNER
MEDIUM
VEHICLE
PAINT COMPONENTS
P A I N T C O M P O N E N T S - 1
CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION
PIGMENT Solid materials
in powder form.
Opacity/hiding
Colour
Chemical Stabilisation
Anti-corrosive &
Rust Inhibiting properties.
P A I N T C O M P O N E N T S - 2
CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION
RESIN or
MEDIUM /
BINDER
Liquids/ Oils/
Emulsions.
Holds the pigment &
gives it the ability
to stick to the surface.
Forms a uniform film
on the surface.
Imparts hardness,
durability, gloss,
adhesion, water &
chemical resistance
to the paint film.
P A I N T C O M P O N E N T S - 3
CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION
SOLVENTS or
THINNERS
Clear Liquids.
Which evaporate
completely.
Makes the pigment-binder
combination workable &
fluid when the paint is
being made.
A transfer medium /vehicle.
It dilutes the pigment -
binder combination to work
through the brush/ spray gun
/roller to the surface to be
coated, leaving behind an
uniform paint film.
As a Cleaner for tools etc.
P A I N T C O M P O N E N T S - 4
CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION
ADDITIVES Dry powders/
Liquids
Though these constitute only
a small part of the paint;
they are used to prevent
floating, flocculation of
pigment; dispersion in the
liquid paint during
manufacture.
Helps improve Flow &
Levelling, Drying etc.
To adjust gloss variances or
to make it matt.
Chemical & Weathering
resistance.
For anti fungal,
UV stabilisation etc.
NAME / LIST OF COMPONENTS
PIGMENT BINDER SOLVENT ADDITIVES
Titanium dioxide Glue Water Wetting Agent
Zinc Oxide Caesin Min.Turpentine Dispersing Agent
Redoxide of Iron Oils. Veg.Turpentine Driers
Yellowoxide of Iron Alkyds Xylene Anti-settling Agents
Chrome Yellows Vinyl Acetate Emulsion Toluene Thixotropic Agents
Phthalocyanine Blue All Acrylic Emulsion Acetone Anti-foam
Hansa Reds Styrene Butadiene Latices Cellulose Defoamer
Hansa Yellows Amino Butanol Rust-inhibitor
Carbon Black Phenolics Butyl Acetate pH stabiliser
Epoxies Bactericides
Chlorinated Rubber Fungicides
Nitro-Cellulose Algicides
Vinyls Freeze-thaw stabilizer
PAINT COMPONENTS - 1
PIGMENT
Titanium dioxide Phthalocyanine Blue
Zinc Oxide Hansa Reds
Redoxide of Iron Hansa Yellows
Yellowoxide of Iron Carbon Black
Chrome Yellows
PAINT COMPONENTS - 2
BINDER
Glue Phenolics
Caesin Epoxies
Oils Chlorinated Rubber
Alkyds Nitro-cellulose
Vinyl Acetate Emulsion Urethanes
All Acrylic Emulsion
Styrene Butadiene Lattices
Amino
PAINT COMPONENTS - 3
SOLVENT
Water Acetone
Min.Turpentine Cellulose
Veg.Turpentine Butanol
Xylene Butyl Acetate
Toluene
PAINT COMPONENTS - 4
ADDITIVES
Wetting Agent. Fungicides.
Dispersing Agent. Algicides.
Driers. Freeze-thaw stabilizer.
Anti-settling Agent. Coalescents.
Thixotropic Agent. Rheological additives.
Defoamer. Thickeners.
De-odorants.
Rust-inhibitor. Electrostatic additives.
pH stabiliser. Mar-proof additives.
Bactericides. Anti-floatation agents.
PAINTS - CLASSIFICATION
SEGMENTS OF USE
ARCHITECTURAL ( HOMES / BUILDINGS)
AUTO REFINISHES
INDUSTRIAL
MARINE
HEAVY
DUTY
COATINGS
ORIGINAL FINISH
FOR EQUIPMENT
OR AUTOMOBILES
PAINTS - CLASSIFICATION
SEGMENTS OF USE
ARCHITECTURAL ( HOMES / BUILDINGS)
AUTO REFINISHES
INDUSTRIAL
MARINE
HEAVY
DUTY
COATINGS
ORIGINAL FINISH
FOR EQUIPMENT
OR AUTOMOBILES
PAINT FUNCTIONS
 AESTHETICS
 DECORATION
 IDENTIFICATION
 PROTECTION
 PRESERVATION
 RESTORATION
FACTORS IN CHOOSING A
COATING
 SUBSTRATE - SPECIFIC
 UTILITY - SPECIFIC
 FINISH – SPECIFIC
Eco Friendly : Water Borne
User friendly : D I Y (Do - It – Yourself)
OEM’s / Experts’ Choice : Binder / Resin Specific
SUBSTRATE - SPECIFIC
METAL
FERROUS
(MILD STEEL / CAST IRON)
NON - FERROUS
(GI / ALUMINIUM / BRASS / COPPER)
SUBSTRATE - SPECIFIC
MASONRY / PLASTER
LIME BASED CEMENT BASED BARE BURNT BRICKS CONCRETE
CEMENT LIME MIX
SUBSTRATE - SPECIFIC
WOOD
GRAIN WOOD / HARD WOOD
HIGH QUALITY
(TEAK, WALNUT, ROSEWOOD etc.)
SOFT WOOD
LOW QUALITY
(MAVU, ANJILY, MARUTH, RUBBER etc.)
SYNTHETIC
PLYWOOD, HARDBOARD,CARDBOARD,
PARTICLE BOARD, PAPER etc
UTILITY SPECIFIC
INTERIOR
EXTERIOR
ROOF / SUNSHADE /
PARAPET TOP
FLOOR
ROOF TILE
SPECIALISED AREAS
Bathroom, Drinking water tank,
Airport / Road marking,
Safety glow signs, etc.
FINISH SPECIFIC
MATT / FLAT
LUSTRE / EGGSHELL
SHEEN / SATIN
SEMI GLOSS
FULL GLOSS
TEXTURED
MATT
SPECIALITIES
FINE SAND
TEXTURED
ROUGH
DESIGN
HAMMERTONE
WRINKLE
MULTI COLOUR
(DESIGNER)
FLUORESCENT
PEARLESCENT
METALLIC /
POLY-CHROMATIC
COLOUR / OPAQUE
FINISH SPECIFIC
MATT/ FLAT
SILK MATT / SATIN
SEMI GLOSS
FULL / HIGH GLOSS
CLEAR / TRANSPARENT
Comparison of the various
finishes
Flat / Matt Eggshell Satin Semi-gloss High-gloss
Silk Matt Full-gloss
CHOICE OF COATINGS FOR METAL SURFACE
EPOXIES NITRO–CELLULOSE
(N C)
POLYURETHANES
BRAND NAMES
POLYESTER
STOVING
(thermosetting)
LIQUID POWDER
(Chamber cure)
CHAMBER-CURE AIR
DRYING
SYN ENAMELS
ALKYD
AIR
DRYING
ASIAN PAINT,
DULUX ,
NIPPON
AKZO-NOBEL,
MRF, ESDEE
APCA
DUCO
ESDEE
ICLA
AKZONOBEL
BASF / DUPONT / MRF
LIQUID POWDER
(Chamber cure)
SOLVENT BASED
CHOICE OF COATINGS FOR PLASTERED SURFACES
BISON
MAXILITE
NEROLAC
TRACTOR
EMULSIONS ROUGH-
PATTERNED/
TEXTURED
DISTEMPER
ECONOMY PREMIUM LUXURY SUPER LUXURY
SYNTHETIC ACRYLIC
INTERIOR – WATER BASED
BRANDS NAMES
NEROLAC
TRACTOR
TRACTOR
BISON
MATEX
ASIAN
DULUX
NIPPON
RANGOLI
LUXOL SILK
ROYALE
VELVET TOUCH
SATINGLO
FENOMASTIC-
GOLD.
NIPPON-
ALL IN ONE /
MEDI-FRESH
HERITAGE
JOTUN
SPECTRUM
RENOVA
SUPER
PREMIUM
DULUX 3 in 1
Nippon
Spotless
Rang
Easy Clean
CHOICE OF COATINGS FOR PLASTERED SURFACES
INTERIOR - SOLVENT BASED
BRAND NAMES
SYN FLAT OIL PAINT
(ALKYD)
APCOMATT
BERGER
EPOXY
(2 Pack)
APCODUR
EPILUX 4
EPIGUARD
PURE POLYURETHANE
(2 Pack)
MRF
NEROLAC
MULTI-COLOUR
FINISH
LADY GLAZE
SYN LUSTRE
FINISH
(ALKYD)
ASIAN PAINT
NEROLAC
CHOICE OF COATINGS FOR PLASTERED SURFACES
EXTERIOR – WATER BASED
APEX
EXCEL
WEATHER-
SHIELD
WEATHER-
COAT
CEMENT
BASED
PAINT
(POWDER)
EMULSION
SMOOTH
EXTERIOR
EMULSION
FINE/SAND
TEXTURED
ROUGH-
PATTERNED/
TEXTURED
EMULSION
ECONOMY
EXTERIOR
EMULSION
STRECH
EXTERIOR
BRAND NAMES
DUROCEM
RAVICEM
SHELCEM
SNOWCEM-
PLUS
SUPERCEM
ACE
WALMASTA
SUPERCOAT
WEATHER-
SHIELD MAX
CLIMAX PLUS
TEX ULTRA
NEROTEXMATT
SANDTEXMATT
WEATHERCOAT
HERITAGE
SPECTRUM
TARTARUGA
RENOVA
JOTUN
EMULSION
DPR / SILK
EXTTERIOR
APEX-ULITIMA
WEATHER
BOND
JOTASHEILD
SILK
EMULSION
HEAT
REFLECT
AKZO-NOBEL
JOTUN
THERUMO
NIPPON
SOLAR
REFLECT
CHOICE OF COATINGS FOR ROOF TILES
EXTERIOR – WATER BASED
PURE ACRYLIC
EXTERIOR
EMULSION
BRAND NAMES
ASIAN TILE GUARD
AKZO TILE SHIELD
WEATHERSHILED TILE
NIPPON ROOF COAT
CHOICE OF COATINGS FOR PLASTERED SURFACES
EXTERIOR – SOLVENT BASED
SYN FLAT
OIL PAINT
(ALKYD)
PURE
POLYURETHANE
(2 PACK)
BRAND NAMES
APCOMATTE
BERGER MRF
NEROLAC
CLEAR / TRANSPARENT– SOLVENT BASED
FRENCH
POLISH
COPAL
VARNISH
CLEAR
VARNISH
(ALKYD)
PU 1 PACK
(Interior Grade)
NC
(NITRO –
CELLULOSE)
MELAMINE
(2 PACK)
EPOXY
(2PACK)
PURE
POLYURE-
THANE
2PACK
(Interior Grade)
POLYESTER
(3 Component)
BRAND NAMES
PRABHUS SHALIMAR
SUNFLOWER
ASIAN PAINT
NEROLAC
LUXOL
TOUCHWOOD
SLEEK
ESDEE
CELLOCOAT
ASIANPAINT
SLEEK
MRF
ESDEE
SLEEK XT
MRF
ASIANPAINTS
ICLA
AKZO-NOBEL
CHOICE OF COATINGS FOR WOOD - INTERIOR
CLEAR / TRANSPARENT – WATER BASED
CHOICE OF COATINGS FOR WOOD - INTERIOR
AQUA PU
(1 Pack)
AQUA PU
(2 Pack)
BRAND NAMES
TIMBERCOAT
AQUACOAT
ICLA - AKZONOBEL
ICLA – AKZONOBEL
ASIAN AQUADUR
MRF AQUACOAT
CHOICE OF COATINGS FOR WOOD - INTERIOR
COLOUR/OPAQUE – SOLVENT BASED
MELAMINE
(2 Pack)
NC
(NITRO-
CELLULOSE)
BRAND NAMES
ASIAN -
WOOD -
PALLETTE
EPOXY
(2 Pack)
ESDEE
MRF
APCA
DUCO
ESDEE
PU
(2 Pack)
ASIAN -
PU PALLETTE
AKZO-NOBEL
ICLA
CHOICE OF COATINGS FOR WOOD - INTERIOR
ENAMEL
WATER BASE
BRAND NAMES
ASIAN PAINT
COLOUR / OPAQUE – WATER BASED
PU
WATER BASE
BRAND NAMES
ICLA
CHOICE OF COATINGS FOR WOOD - EXTERIOR
COLOUR/OPAQUE – SOLVENT BASED
SYN ENAMEL
ALKYD
PURE
POLYURETHANE
(2 Pack)
BRAND NAMES
ASIAN PAINT
DULUX
LUXOL
NEROLAC
BASF
MRF
CHOICE OF COATINGS FOR WOOD - EXTERIOR
ENAMEL
WATER BASE
BRAND NAMES
ASIAN PAINT
COLOUR / OPAQUE – WATER BASED
PU
WATER BASE
BRAND NAMES
AKZO-NOBEL
ICLA
CLEAR / TRANSPARENT – SOLVENT BASED
PU 1 PACK
(Exterior Grade)
PU
2 PACK
(Exterior Grade)
BRAND NAMES
TOUCHWOOD - EXT
SLEEK - EXT
SLEEK XT
MRF
ASIAN PAINT
CHOICE OF COATINGS FOR WOOD - EXTERIOR
CLEAR / TRANSPARENT – WATER BASED
CHOICE OF COATINGS FOR WOOD - EXTERIOR
PU
WATER BASE
BRAND NAMES
ICLA – AKZONOBEL
MRF – AQUACOAT
ASIAN PAINTS - AQUADUR
CHOICE OF COATING FOR
WOODEN FLOOR (PARQUET FLOOR)
PU WATER BASE
BRAND NAMES
ICLA AKZO-NOBEL
MRF – AQUACOAT
WATER BASED
CHOICE OF COATING FOR
WOODEN FLOOR (PARQUET FLOOR)
EPOXY-PU 2 PACK
BRAND NAMES
ICLA AKZO-NOBEL
MRF
SOLVENT BASED
SIX BASIC STEPS IN PAINTING
FRESH PAINTING
SURFACE PREPARATION
PRE - TREATMENT
PRIMING
FILLING / PUTTY APPLICATION
SECOND SANDWICH COAT PRIMER
Or
SEALER / SURFACER COAT
(ESPECIALLY WHERE FILLER / PUTTY HAS
BEEN APPLIED)
FINISH / TOP COAT
1. SURFACE PREPARATION
 TO REMOVE DIRT, DUST & CLEAN
 TO REMOVE LOOSE/FLAKY SUBSTANCES/
OLD COATINGS
 TO LEVEL & SMOOTHEN THE SURFACE
2. PRE - TREATMENT
 ON MASONRY : TO ELIMINATE MICROBIAL
GROWTH
 ON METAL : TO REMOVE GREASE, OIL,
RUST, MILL SCALE etc
 ON WOOD : TO PREVENT ATTACK OF
WHITE ANTS & INSECTS
3. PRIMING
 ON MASONRY : TO CUT ABSORPTION OF THE
FINISH / INTERMEDIARY COATS &
RESIST ALIKALINE EFFECTS ON
THE SURFACE
 ON METAL-FERROUS : TO INHIBIT CORROSION
(Mild Steel)
 ON METAL NON-FERROUS : TO ETCH THE SURFACE FOR
(GL/Aluminum) PROPER BOND OF PAINT
 ON WOOD : TO CUT ABSORPTION OF THE FINISH /
INTERMEDIARY COATS
4. FILLING/PUTTY
APPLICATION
 ON MASONRY : TO FILL UP FINE PORES
INHERENT IN THE SAND BASED
PLASTER
ON METAL : TO FILL UP WELD JOINTS &
MASK DEFECTS DUE TO
CORROSION etc
 ON WOOD : TO FILL UP FINE CELLULAR
PORES INHERENT IN WOODEN
SURFACE
5. SECOND SANDWICH COAT PRIMER
or
SEALER / SURFACER COAT
(ESPECIALLY WHERE FILLING / PUTTY HAS BEEN APPLIED)
 TO TOP SANDWICH PUTTY/FILLER &
STABILIZE
 TO AVOID UNEVEN ABSORPTION OF
FINISH COAT
 TO AVOID ‘PATCHY’ APPEARANCE ON
THE FILLED / PUTTIED AREAS
6. FINISH / TOPCOATS
 COLOUR
 BEAUTY
 SMOOTHNESS / TEXTURE
 DURABILITY
 PROTECTION
 FINAL FINISH
FOR
SEQUENCE
OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
FERROUS NON FERROUS
GI / ALUMINIUM
SURFACE
PREPARATION
Manual Cleaning
Mechanical Cleaning
Blast Cleaning(Wet/dry)
Manual Cleaning.
Mechanical Cleaning.
Chemical cleaning
PRE-
TREATMENT
CHEMICAL for Degreasing
Derusting
Phosphating
ETCHING with
Wash Primer or Etch Primer
PRIMING
(Primer)
Syn./Alkyd Redoxide Primer
Syn./Alkyd Zinc Chromate Primer
Syn. Alkyd Zinc Phosphate Primer
Epoxy Zinc Phosphate Primer - 2 Pack
Epoxy Zinc Rich Primer - 2 Pack
Epoxy High Build primer - 2 Pack
Syn./Alkyd Zinc Chromate
Syn./Alkyd Zinc Phosphate
Epoxy Zinc Phosphate - 2 Pack
Epoxy Zinc Rich - 2 Pack
Compatibility to be the basis of system selection.
PAINTING SYSTEMS: METALLIC SURFACES
SOLVENT BASED
SEQUENCE
OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
FERROUS NON FERROUS
GI / ALUMINIUM
FILLING
(Filler / Putty)
Syn./Alkyd Putty or
N.C.Putty or
Polyester Putty - 2 Pack
Syn./Alkyd Putty or
N.C.Putty or
Polyester Putty - 2 Pack
SEALING
(Sealer /
Surfacer)
Syn./Alkyd Primer Surfacer or
N.C.Primer Surfacer
Syn./Alkyd Primer Surfacer or
N.C.Primer Surfacer
FINISHING
(Top coats)
Syn/Alkyd Enamels (4 variants) or
Nitro Cellulose Paint or
Chlorinated Rubber Paint or
Epoxy Enamel - 2 Pack or
Polyurethane Enamel - 2 Pack
Syn/Alkyd Enamels (4) or
Nitro Cellulose Paint or
Chlorinated Rubber Paint or
Epoxy Enamel - 2 Pack or
Polyurethane Enamel - 2 Pack
Compatibility to be the basis of system selection.
PAINTING SYSTEMS: METALLIC SURFACES
SOLVENT BASED Contd.
SEQUENCE
OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Silicon Brick rubbing/grinding.
Sanding with waterproof paper
Water jet washing
Silicon Brick rubbing/ grinding
Sanding with waterproof paper.
Water jet washing.
PRE-
TREATMENT
Fungicidal Wash
if fungus infected / suspected
Fungicidal Wash
if fungus infected / algae
present.
PRIMING
(Primer)
CEMENT PRIMER
Solvent thinnable
PU Penetration Primer
CEMENT PRIMER
Water thinnable (Int)
It is advised to leave a minimum of three months gap from the date of plastering,
including a monsoon, to obtain best results.
Compatibility to be the basis of system selection
PAINTING SYSTEMS: NORMAL WALLS
PLASTERED – INTERIOR
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
FILLING
(Filler/Putty)
Acrylic Wall Putty
Polymer + Cement Combination-putty
Water Epoxy + Cement Combination-
putty.
Acrylic Wall Putty
Polymer + Cement Combination-putty
Water Epoxy + Cement Combination-
putty.
SEALING(Sealer/
Surfacer)
Cement Primer
Solvent thinnable
PU Penetration Primer
Cement Primer
Water thinnable (Int)
FINISHING
(Top coats)
Syn/Alkyd Enamels (4 variants)
Epoxy Enamel – 2 Pack Gloss
Polyurethane Int – 2 Pack Matt
Syn / Acrylic Distemper- Matt
Economy Emulsion - Matt
Premium Emulsion - Matt
Luxury Emulsion - Sheen
Super Luxury Emulsion - Strech
It is advised to leave a minimum of three months gap from the date of plastering,
including a monsoon, to obtain best results.
Compatibility to be the basis of system selection
PAINTING SYSTEMS: NORMAL WALLS
PLASTERED – INTERIOR Contd.
SEQUENCE
OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Silicon Brick rubbing/ grinding
Sanding with waterproof paper.
Water jet washing.
Silicon Brick rubbing/ grinding
Sanding with waterproof paper.
Water jet washing.
PRE-
TREATMENT
Fungicidal Wash
if fungus infected / algae
present.
Fungicidal Wash
if fungus infected / algae
present.
PRIMING
(Primer)
CEMENT PRIMER
Solvent Thinnable
PU Penetration Primer.
CEMENT PRIMER
Water thinnable(Ext)
Epoxy Water Thinnable
It is advised to leave a minimum of three months gap from the date of plastering,
including a monsoon, to obtain best results.
Compatibility to be the basis of system selection
PAINTING SYSTEMS: NORMAL WALLS
PLASTERED – EXTERIOR
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
FILLING
(Filler/Putty)
Polymer + Cement Combination-putty
Water Epoxy + Cement Combination-
putty.
White Cement based Putty
Polymer + Cement Combination-putty
Water Epoxy + Cement Combination-
putty.
White Cement based Putty
SEALING(Sealer/
Surfacer)
Cement Primer
Solvent thinnable
PU Penetration Primer
Cement Primer
Water thinnable (Ext)
FINISHING
(Top coats)
Syn/Alkyd Enamels (4 variants)
Polyurethane Ext. 2 Pack - Matt
Cement-Based Paint
Exterior Emulsion- Matt
Exterior Emulsion -Silk
Exterior Emulsion -SandTexture
Exterior Elastomeric Paint - Sheen
It is advised to leave a minimum of three months gap from the date of plastering,
including a monsoon, to obtain best results.
Compatibility to be the basis of system selection
PAINTING SYSTEMS: NORMAL WALLS
PLASTERED – EXTERIOR Contd.
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Use a cement softening solution,
REBAKLENS / CEMKLENS in the
prescribed dilution to remove the
cement adhering to the brick faces.
Jet Wash using Nylon / wire brush to
clean the surface.
Use a cement softening solution,
REBAKLENS/CEMKLENS
in the prescribed dilution to remove the
cement adhering to the brick faces.
Jet Wash using Nylon / wire brush to
clean the surface.
SMOOTHENING/
LEVELLING OF
BRICKS
Use white cement & fine
sand mix with Red-oxide +
Yellow oxide colourants to match shade to
repair / fill up pores in the brick and
smoothen.
Use white cement & fine
sand mix with Redoxide +
Yellowoxide colourants to match shade to
repair / fill up pores in the brick and
smoothen.
COATINGS Syn.Alkyd Clear Varnish Gloss.
P.U. Single Pack (Interior) Gloss/Matt.
Acrylic Emulsion Clear - Matt
It is advised to leave a minimum of three months gap from the date of plastering,
including a monsoon, to obtain best results.
Compatibility to be the basis of system selection
PAINTING SYSTEMS: BARE BRICK WALL
INTERIORS
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Use a cement softening solution,
REBAKLENS/CEMKLENS
in the prescribed dilution to remove the
cement adhering to the brick faces.
Jet Wash using Nylon / wire brush to
clean the surface.
Use a cement softening solution,
REBAKLENS/CEMKLENS
in the prescribed dilution to remove the
cement adhering to the brick faces.
Jet Wash using Nylon / wire brush to
clean the surface.
SMOOTHENING/
LEVELLING OF
BRICKS
Use white cement & fine
sand mix with Redoxide +
Yellowoxide colourants to match shade to
repair / fill up pores in the brick and
smoothen.
Use white cement & fine
sand mix with Redoxide +
Yellowoxide colourants to match shade to
repair / fill up pores in the brick and
smoothen.
COATINGS Silicon Clear - Matt. (SB)
P.U. Single Pack (exterior grade) Gloss / Matt.
Pure Polyurethane - 2 Pack Gloss / Matt.
Silicon Clear - Matt. (WB)
Acrylic Emulsion Clear - Matt
It is advised to leave a minimum of three months gap from the date of plastering,
including a monsoon, to obtain best results.
Compatibility to be the basis of system selection
PAINTING SYSTEMS: BARE BRICK WALL
EXTERIOR
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Sanding (Manual/Machine) Sanding (Manual/Machine)
PRE-
TREATMENT
Wood Protector Clear
(to eradicate traces of
white ant / wood rot if any)
Wood Protector Clear
(to eradicate traces of
white ant / wood rot if any)
PRIMING
(Primer)
Wood Primer Pink / White
PU Penetration Primer
Wood Primer Pink / White
FILLING
(Filler / Putty)
Syn./Alkyd Knifing Paste Filler
or
N.C.Putty
Acrylic Putty
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD INTERIOR
COLOUR / OPAQUE
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SEALING
(Sealer)
Syn/Alkyd Primer Surfacer or
PU Penetration Primer - or
NC Primer Surfacer
Water based Enamel – self sealer
FINISHING
(Top Coats)
Syn/Alkyd Enamel
Melamine Wood Pallette 2 pack
PU Wood Pallette 2 pack
Epoxy Enamel 2 pack
Polyurethane Enamel 2 pack
Water based Enamel
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD INTERIOR
COLOUR / OPAQUE Contd.
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Sanding with different grits from
medium to extra fine.
Sanding with different grits from
medium to extra fine.
PRE-
TREATMENT
Wood Protector - Clear
(to eradicate traces of
white ants / wood rot if any.)
Wood Protector - Clear
(to eradicate traces of
white ants / wood rot if any.)
FILLING
(Filler)
Wood Filler Syn./Alkyd - Clear
Wood Filler NC - Clear PU 1 Pack Sealer Clear
STAINING
(Stainer)
Stainer for Interior Wood.
(apply directly to the surface by pad /
spray. It can also be used with sealer
/ finish coats- 10% mix)
Stainer for Interior Wood – water base
(apply directly to the surface by pad /
spray. It can also be used with sealer /
finish coats- 10% mix)
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD INTERIOR
CLEAR / TRANSPARENT
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SEALING
(Sealer)
Sanding Sealer N.C. or
Sealer Melamine 2 Pack or
High Solids Sealer PU 2 Pack
Aqua PU 1 Pack Sealer
FINISHING
(Top coats)
Syn/Alkyd Varnish Gloss or
P.U. Single Pack Clear Gloss or
Matt or
N.C.Clear Gloss or
Melamine 2 Pack Matt/Gloss or
Pure Polyurethane Clear 2 Pack
(Matt /Silk matt/ Glossy)
Aqua PU 1 Pack Gloss / Matt
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD INTERIOR
CLEAR / TRANSPARENT Contd.
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Sanding (Manual/Machine) Sanding (Manual/Machine)
PRE-
TREATMENT
Wood Protector Clear
(to eradicate traces of
white ant / wood rot if any)
Wood Protector Clear
(to eradicate traces of
white ant / wood rot if any)
PRIMING
(Primer)
Wood Primer Pink / White
PU Penetration Primer
Wood Primer Pink / White
FILLING
(Filler / Putty)
N.C.Putty or
Epoxy Putty - 2 Pack or
PU Putty - 2 Pack or
Polyester Putty - 2 Pack
No water based Ext putty now
available.
NC Putty can be used.
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD EXTERIOR
COLOUR / OPAQUE
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SEALING
(Sealer) Syn/Alkyd Primer Surfacer or
PU Penetration Primer-Clear or
NC Primer Surfacer
Water based Enamel as Self Sealer
FINISHING
(Top Coats)
Syn/Alkyd Enamels (4 variants)
Polyurethane Enamel 2 pack Water based Enamel
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD EXTERIOR
COLOUR / OPAQUE Contd.
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SURFACE
PREPARATION
Sanding with different grits from
medium to extra fine.
Sanding with different grits from
medium to extra fine.
PRE-
TREATMENT
Wood Protector - Clear
(to eradicate traces of
white ants / wood rot if any.)
Wood Protector - Clear
(to eradicate traces of
white ants / wood rot if any.)
FILLING
(Filler)
Epoxy Putty
[only on holes/dents]
Aqua PU Sealer
STAINING
(Stainer)
Base coat Stain for Exterior Wood.
(apply directly to the surface
by brush/ spray)
Water based stain - exterior grade
(apply directly to the surface
by brush/ pad / spray)
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD - EXTERIOR
CLEAR / TRANSPARENT
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SOLVENT BASED WATER BASED
SEALING
(Sealer) High Solids Sealer PU 2 Pack Aqua PU Sealer
FINISHING
(Top coats)
Pure Polyurethane (PU) 2 Pack
Aqua PU
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : WOOD - EXTERIOR
CLEAR / TRANSPARENT Contd.
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
SURFACE
PREPARATION
Silicon carbide Brick rubbing. Sanding with waterproof paper.
Water jet washing
PRE-
TREATMENT
Fungicidal wash (if fungus infected / suspected)
PRIMING
(Primer)
Epoxy : water thinnable or Epoxy : Solvent thinnable
or PU Penetration Primer
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS:
BATHROOM WALLS / FLOORS
SEQUENCE OF
OPERATION MATERIALS SPECIFIED AND OPERATIONS
FILLING
(Filler / Putty)
Water Epoxy + Cement combination - Putty
Solvent Epoxy + French chalk - Putty
SEALING
(Sealing)
PU Penetration Primer or Epoxy Water thinnable or
Epoxy Solvent thinnable
FINISHING
(Top Coats)
Epoxy Enamel Solvent base, Polyurethane Paint 2 Pack
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS:
BATHROOM WALLS / FLOORS Contd.
Fungicidal wash if fungus infected / suspected
PRE-
TREATMENT
Silicon Brick rubbing with different grit.
Sanding with waterproof paper.
Nylon brush & Water jet washing.
SURFACE
PREPARATION
Compatibility to be the basis of system choice/selection.
Epoxy - water base.
Epoxy - solvent base.
PU Penetration Primer - SB
PRIMING
(Primer)
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
PAINTING SYSTEMS : FLOORS
FINISHING
(Top Coats)
Epoxy Water Base. 2 Pack
Epoxy Paint - Solvent Base 2 Pack
PU Penetration Primer – SB.
SEALING
(Sealer)
Water Epoxy + cement combination - putty.
Solvent Epoxy + French chalk - putty.
FILLING
(Filler / Putty)
Compatibility to be the basis of system choice/selection.
Epoxy - Water Base 2 Pack
Epoxy Paint - Solvent Base 2 Pack
Epoxy High Build - Solvent Base 2 Pack
Epoxy Self level grade – Solvent Base 2 Pack
Polyurethane Paint 2 Pack
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
PAINTING SYSTEMS : FLOORS Contd.
PRIMING
(Primer)
Fungicidal wash, if fungus infected/suspected.
PRE-
TREATMENT
Silicon Brick rubbing
Wire brushing.
Wet sanding with waterproof paper
SURFACE
PREPARATION
Compatibility to be the basis of system choice/selection.
Chlororubber Paint - Solvent Base
Epoxy water base.
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
PAINTING SYSTEMS: WATER TANKS (INSIDE - DRINKING)
Epoxy Water Base.
SEALING
(Sealer)
Water Epoxy + cement combination
FILLING (Filler)
Compatibility to be the basis of system choice/selection.
Chlororubber Paint – Solvent Base
Epoxy Water Base
FINISHING
(Top coats)
SEQUENCE OF
OPERATION
MATERIALS SPECIFIED AND OPERATIONS
PAINTING SYSTEMS: WATER TANKS (INSIDE - DRINKING)
Contd.
PAINTING SYSTEMS: ROOF TOP / TERRACES / SUNSHADES
SOLVENT BASED
WATER BASED
MATERIALS SPECIFIED AND OPERATIONS
SEQUENCE OF
OPERATION
Wire Brush + Jet water wash
Wire Brush + Jet water wash
Rubbing with different grades of Silicon
Brick to level imperfections.
Rubbing with different grades of
Silicon Brick to level imperfections.
Chiselling to remove extraneous
hardened substances adhering to the
surface.
Chiselling to remove extraneous
hardened substances adhering to the
surface.
SURFACE
PREPARATION
Wet sanding with
Waterproof paper to
remove dirt, fungus etc.
Wet sanding with
Waterproof paper to
remove dirt, fungus etc.
PAINTING SYSTEMS: ROOF TOP / TERRACES / SUNSHADES
Contd.
SOLVENT BASED
WATER BASED
MATERIALS SPECIFIED AND OPERATIONS
SEQUENCE OF
OPERATION
Not Advised
Polymer + cement combination-
putty. Water Epoxy + cement
combination putty.
Polyfibre WP Coat+
Cement+Sand
FILLING (Filler)
PU Penetration Primer - SB
Epoxy Water Base
Exterior Wall Sealer
Polyfibre W/P Coat
PRIMING (Primer)
Fungicidal wash
Fungicidal wash
PRE - TREATMENT
Compatibility to be the basis of system choice/selection.
PAINTING SYSTEMS : ROOF TOP / TERRACES / SUNSHADES
Contd.
Compatibility to be the basis of system choice/selection.
MATERIALS SPECIFIED AND OPERATIONS
SEQUENCE OF
OPERATION
WATER BASED SOLVENT BASED
SEALING
(Sealer)
Primer Epoxy Water Thinnable Not needed
FINISHING
(Top coats)
Exterior Emulsion -
DPR/Silk
Polyfibre Water Proof Coat
Pure PU 2 Pack
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
METAL – NON
FERROUS
Syn. Paste
Filler
Syn. Paste
Filler or
NC Putty
Syn. Primer
Surfacer
COMPATIBLE SYSTEM FOR ALKYD ENAMEL
TOP COAT
Syn.
Enamel
Syn.
Enamel
Syn. Primer
Surfacer
Wash Primer
followed by
Syn. Zinc
Chromate
Syn. Red oxide
or
Syn. Zinc
Chromate
or
Syn. Zinc
Phosphate
METAL –
FERROUS
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
WOOD for
Transparent
Syn. Wood
Filler or
NC Wood
Filler
Syn. Paste
Filler
Syn. Primer
Surfacer
COMPATIBLE SYSTEM FOR ALKYD ENAMEL
TOP COAT
Syn. Clear
Varnish
Syn. Enamel
Syn. Clear
Varnish
Wood Protector
clear
WOOD for
opaque
Paint
Syn. Wood
Primer
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
Syn. Paste
Filler
Syn. Cement
Primer-ST
or
Syn. Primer
Surfacer
COMPATIBLE SYSTEM FOR ALKYD ENAMEL
TOP COAT
Syn. Enamel or
Lustre-finish
or
Flat oil Paint
PLASTER Syn. Cement
Primer-ST
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
METAL – NON
FERROUS
N.C. Putty
N.C. Putty N.C. Primer Surfacer
COMPATIBLE SYSTEM FOR NITRO-CELLULOSE PAINT
TOP COAT
N.C. Paint
N.C. Paint
N.C. Primer Surfacer
Wash Primer
followed by
Syn. Zinc Chromate
or
Syn. Zinc Phosphate
Syn. Zinc Chromate
Primer
or
Syn. Zinc Phosphate
Primer
METAL –FERROUS
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
WOOD:
Transparent
NC Wood
Filler Clear
N.C.Putty Syn. Primer
Surfacer
COMPATIBLE SYSTEM FOR NITRO-CELLULOSE PAINT
TOP COAT
NC Clear
Laquer
N.C.Paint
NC Standing
sealer clear
Wood Protector
clear
WOOD:
opaque
Paint
Syn. Wood
Primer
PUTTY/
FILLER
WOOD:
Transparent
Melamine WF
NC Clear Wood
Filler
N.C.Putty N.C. Primer
Surfacer
COMPATIBLE SYSTEM FOR MELAMINE
Melamine clear
Melamine colours
Melamine clear
sealer
Wood Protector
clear
WOOD:
opaque Paint
Wood Primer
TOP COAT
PRIMER
SURFACER/
SEALER
SUBSTRATE PRIMER
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
METAL – NON
FERROUS
Epoxy Putty
or
Polyester Putty
Epoxy Putty
or
Polyester Putty
Epoxy Clear
PU Penetration
Clear
COMPATIBLE SYSTEM FOR EPOXY ENAMEL
Epoxy Enamel
Epoxy Enamel
Epoxy Clear
PU Penetration
Clear
Wash Primer
followed by
Epoxy Zinc
rich Primer
TOP COAT
METAL –
FERROUS
Epoxy Red oxide
or
Epoxy Zinc
rich
Primer
or
Epoxy High-
rich Primer
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
WOOD:
Transparent
PU High Solids
sealer
Epoxy Putty
or
Polyester Putty
Epoxy Clear or
PU Penetration
Clear
COMPATIBLE SYSTEM FOR EPOXY ENAMEL
TOP COAT
Epoxy Enamel
Clear
Epoxy Enamel
PU High Solids
sealer
Wood Protector
clear
WOOD:
opaque Paint
Epoxy Clear or
PU Penetration
Clear
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
Epoxy Putty
or
Polyester Putty
Epoxy Clear or
PU Penetration
Clear
COMPATIBLE SYSTEM FOR EPOXY ENAMEL
TOP COAT
Epoxy Enamel
PLASTER Epoxy Clear or
PU Penetration
Clear
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
METAL – NON
FERROUS
Epoxy Putty
or
Polyester Putty
or
PU Putty
Epoxy Putty
or
Polyester Putty
or
PU Putty
PU Penetration
Clear
COMPATIBLE SYSTEM FOR POLYURETHANE ENAMEL
PU Enamel
PU Enamel
PU Penetration
Clear
Wash Primer
followed by
Epoxy Zinc
rich Primer
TOP COAT
METAL –
FERROUS
Epoxy Red oxide
or
Epoxy Zinc
rich
Primer
or
Epoxy High-
build Primer
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
WOOD for
Transparent
PU High Solids
sealer
Epoxy Putty
or
Polyester Putty
or
PU Putty
PU Penetration
Clear
COMPATIBLE SYSTEM FOR POLYURETHANE ENAMEL
TOP COAT
PU Clear
PU Enamel
PU High Solids
sealer
Wood Protector
clear
WOOD for
opaque Paint
PU Penetration
Clear
SUBSTRATE PRIMER PUTTY/
FILLER
PRIMER
SURFACER/
SEALER
PU Putty PU Penetration
Clear
COMPATIBLE SYSTEM FOR POLYURETHANE
TOP COAT
PU Enamel
PLASTER PU Penetration
Clear
SPRAYING
PADDING / RAGGING
KNIFING
DIPPING / IMMERSION
PAINT APPLICATION TECHNIQUE / METHOD
ROLLING
BRUSHING
Hold your brush properly to prevent muscle fatigue in your hand,
wrist, and arm. When cutting in, use the pencil grip, which allows
for a lot of control. Simply cradle the brush handle between the
thumb and index finger of your dominant hand. Rest your index
finger on the narrow edge of the brush, and position your thumb on
one side and your remaining fingerson the other side of the brush’s
metal band.
BRUSHING
PAINT BRUSHES
PAINT APPLICATION TECHNIQUE / METHOD
RUBBER MOULDED
(For Designs / Textures / Patterns)
RUBBER / ACRYLIC FOAM SPONGE
FELT TYPE
(Syn / Acrylic Fibre)
ROLLING
PAINT ROLLING
PAINT ROLLERS
PAINT ROLLING
SPRAYING
CONVENTIONAL
AEROSOL
ELECTROSTATIC
AIRLESS
PAINT APPLICATION TECHNIQUE / METHOD
PAINT SPRAY GUNS
AIRLESS SPRAY SYSTEM
PREPARATORY MATERIALS
TOOL DESCRIPTION SIZES /
GRADES
USAGE / UTILITY
Wire Brush Wooden handle with
thin steel wires.
Cleaning of concrete /
plastered areas.
To create a key for proper
bonding of overcoats of
cement-based paints.
Hard Fibre
Nylon Scrub
Brush /
Corner Brush
Wooden handle with
hard nylon fibre
bristles.
General cleaning on
previously coated areas to
remove fungus, dirt etc.
Washing freshly plastered
areas along with jet spray
to remove alkaline salts
present on the surface.
WALL CLEANING BRUSHES
PREPARATORY MATERIALS
TOOL DESCRIPTION SIZES /
GRADES
USAGE / UTILITY
Putty
Blades
Steel Blade 150 & 100mm To apply putty to fill up
sand pores / undulations on
walls.
75 & 50mm To apply putty on wooden
surfaces.
25mm For use on cracks.
For gap filling & levelling.
Scrapper
Blades
Narrow,Elongate
d
Hacksaw metal
blades
To scrape down a thin layer /
teethmarks left by the
carpenter's plane on wooden
surfaces.
To scrap down unstable /
unknown coatings on
plastered areas / any surface.
PUTTY BLADES
TOOL DESCRIPTION SIZES /
GRADES
USAGE / UTILITY
Flint Paper/
Sandpaper
(dry sanding)
Natural sand (of grit size
segregated) glued to a
paper base.
30 - 150 To dry sand wooden &
plastered surfaces; to
smoothen.
Alu oxide
Opencoat
Paper
(dry sanding )
Aluminium oxide
grains glued to a paper
base with open space for
the dust not to clog.
50 - 220 To dry sand wooden &
plastered surfaces to
smoothen.
ABRASIVES
PREPARATORY MATERIALS
Finishing Paper /
Stearated Paper
(Dry Sanding)
Stearated
Aluminium oxide
Particles on paper
backing
150 - 400 Dry Sanding on coated /
painted surface to remove
brush / roller marks / dust nibs
etc. between coats for
a fine finish.
To create a key between the
coats of paint
PREPARATORY MATERIALS
TOOL DESCRIPTION SIZES /
GRADES
USAGE / UTILITY
ABRASIVES
Emery Paper /cloth
(dry sanding)
Silicon carbide
particles on paper
/ cloth
30 - 150 Dry sand on metal surfaces to
remove rust, grit etc.
To create a key between the
metal surface and coats of
paint.
Waterproof Paper
(wet / dry sanding)
Silicon carbide
particles on
waterproof paper
80 - 1500 Wet / Dry sanding of any
substrate-wood, metal, plaster
etc. ; to clean, smoothen or for
intercoat key.
PREPARATORY MATERIALS
TOOL DESCRIPTION SIZES /
GRADES
USAGE / UTILITY
ABRASIVES
ABRASIVE SHEETS
IMPORTANCE OF SANDING
&
SANDING SEQUENCE
• Prior to begin sanding, clean the surface from grime & dust preferably with a
solvent wipe (MTO).
• Start sanding from coarser grit & follow sequentially with all lower grits viz.
50, 60, 80, 100, 120, 150, 180 & 220
• Try not to skip the grit sequence to ensure removal of scratch marks created
by the previous grit.
• Use stearated paper (Nofil) over a coating / any coating / between coating
• Since it has dry lube & anti-static property, Sanding dust will not clog in &
you can tap on its back & remove dust easily.
Final sanding with wrong grit size : Poorer the finish
Final sanding with Finer / right grit size : Better the finish
For
SANDING BLOCKS
SANDING MACHINES
TOOL DESCRIPTION SIZES / GRADES USAGE / UTILITY
PREPARATORY MATERIALS
Bonded Abrasive
made of Silicon
Carbide.
To remove loose cement
particles adhering to the
surface of freshly plastered
walls.
To smoothen & level walls /
roof tops and other, plastered
areas.
Silicon carbide
Rubbing Brick.
(wet / dry
rubbing)
To remove brush marks on
existing cement based
coating/white cement washed
areas.
ABRASIVES
TOOL DESCRIPTION SIZES / GRADES USAGE / UTILITY
Metal / Steel
fine fibres
000 - 2
To smoothen carved areas,
grooves, niches of wooden
areas.
Metal grills and joints
where normally sand/emery
papering not possible due to
inaccessibility
Steelwool
Sponge
(dry sanding)
Abrasive
Scrub Pad
(wet / dry
sanding)
Syn. woven pad
with aluminium
oxide grits
Coarse to
Ultra fine
To dry or wet sand any surface
to smoothen or clean.
PREPARATORY MATERIALS
ABRASIVES
ABRASIVE SCRUB PADS
CAUTION
Lime/Lime Substitutes
as primer /undercoats
High alkalinity &
a weak coating
Poor adhesion to original
substrate resulting in
peeling off, of finish coats .
Patchy appearance
AVOID USAGE OF REASON POSSIBLE ADVERSE EFFECTS
Plaster of paris in
custom-made putty
High alkalinity Absorption and retention of
moisture will lead to
efflorescence and peeling
off, of finish paints .
Putty with out
base coat of
primer
Not
formulated
for such use.
Poor adhesion
Chalking of putty
Loss of strength / poor strength
AVOID USAGE OF REASON POSSIBLE ADVERSE EFFECTS
Syn / Acrylic
Distemper on
exterior walls
Not
formulated
for such use
Colour fading
Chalking
Peeling
No water repellent property
Fungus growth
CAUTION
Normal Wall Putty on
exterior walls
exposed to direct
rains
Not formulated, for
such use
Chalking, Flaking, Peeling
AVOID USAGE OF REASON POSSIBLE ADVERSE EFFECTS
White Cement Not formulated
For brushing.
It is a raw material
for cement paints ,
mosaics etc.
The fast settling property of mixed
white cement leads to an uneven layer
of coating which will get highlighted
through the final finish/top coats of
paint
CAUTION
Doesn’t possess flow
& levelling
property.
Not a smooth and
decorative
coating,intended for
beautiful interiors .
Finish will be rough and gritty.
Unless spray wetted before and
after application, setting will
be doubtful in addition to resulting in
patchy appearance and chalking .
Cement based paint
for re-finishing
interiors .
High absorbent
nature of the
surface
Apply an extra coat of
primer.
COMMON DEFECTS POSSIBLE REASON REMEDIES
Cracking /
chipping off of paint
film
Excessive use of
putty or applying a
very thick
coat of paint
Avoid using excess putty or
a thick coat of paint
Improper
application of primer
coat over putty so
that putty is not
fully covered.
Cover putty completely
with the primer coat
without gaps / pin holes
Flaking off of paint
film
Patchiness or
uneven finish
TROUBLE SHOOTING
a) Give a long time gap - around
six months between plastering
and painting.
(this period should necessarily
include one monsoon)
COMMON DEFECTS POSSIBLE REASON REMEDIES
b) Use coatings from the water-
proofing range (Water dilutable
epoxy / polymer slurry)possessing
high alkali resistance-
one/two/three coats depending
upon the alkalinity as primer coats
Efflorescence
formation of white
powdery deposit on
walls after painting
Presence of salts in
building materials like
brick / mortar, which
may surface later on.
TROUBLE SHOOTING
DO’S FOR BETTER PAINT APPLICATION
ENSURE THROUGH CLEANING OF SURFACES.
1. APPLY RECOMMENDED PRETREATMENT SOLUTION.
2. USE ONLY RECOMMENDED THINNER.
3. ENSURE PROPER MIXING OF PAINT.
4. PROPER VISCOSITY ADJUSTMENT.
5. ENSURE PROPER QUALITY AND CLEANING OF BRUSHES,
ROLLERS, SPRAY GUNS etc.
• NB: Manufacturer’s recommendations and instructions should be strictly
adhered to.
PAINT APPLICATION TECHNIQUES
BRUSHING
DIPCOATING
CONVENTIONAL SPRAYING
AIRLESS SPRAYING
AEROSOL SPRAYING
AUTOMOTIVE SPRAYING
ELECTROSTATIC SPRAYING
ELECTRO DEPOSITION
LOW PRESSURE HOT SPRAYING
ROLLER COATING
COIL COATING
CURTAIN COATING
FLOW COATING
BARRELLING
FLUIDIZED BED COATING
SCREEN PRINTING
STENCILLING
Spectrophotometer
Digital Color Scanner
Light Simulating Booth
Eight different lighting for Color matching
Color Dispensing Machines
Possibility of making Thousands of Colors
Latest Trends
in
Paints
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01 Paint-Class @ TTC-IIA.pptx

01 Paint-Class @ TTC-IIA.pptx

  • 1.
  • 2.
  • 3.
    Paint Info Chemistry ManufactureApplication & Functional aspects for Specifier / User
  • 4.
    Paint Info Chemistry ManufactureApplication & Functional aspects for Specifier / User
  • 5.
    PAINT A Homogeneous andcomplex mixture. On application to the surface and after drying, forms a solid, opaque film.
  • 6.
    VARNISH A Coating whenapplied to the surface forms a transparent film or covering, leaving the underneath surface clearly visible.
  • 7.
    PIGMENT RESIN /SOLVENT / ADDITIVES BINDER / THINNER MEDIUM VEHICLE PAINT COMPONENTS
  • 8.
    P A IN T C O M P O N E N T S - 1 CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION PIGMENT Solid materials in powder form. Opacity/hiding Colour Chemical Stabilisation Anti-corrosive & Rust Inhibiting properties.
  • 9.
    P A IN T C O M P O N E N T S - 2 CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION RESIN or MEDIUM / BINDER Liquids/ Oils/ Emulsions. Holds the pigment & gives it the ability to stick to the surface. Forms a uniform film on the surface. Imparts hardness, durability, gloss, adhesion, water & chemical resistance to the paint film.
  • 10.
    P A IN T C O M P O N E N T S - 3 CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION SOLVENTS or THINNERS Clear Liquids. Which evaporate completely. Makes the pigment-binder combination workable & fluid when the paint is being made. A transfer medium /vehicle. It dilutes the pigment - binder combination to work through the brush/ spray gun /roller to the surface to be coated, leaving behind an uniform paint film. As a Cleaner for tools etc.
  • 11.
    P A IN T C O M P O N E N T S - 4 CONSTITUENTS NATURE / FORM PURPOSE / FUNCTION ADDITIVES Dry powders/ Liquids Though these constitute only a small part of the paint; they are used to prevent floating, flocculation of pigment; dispersion in the liquid paint during manufacture. Helps improve Flow & Levelling, Drying etc. To adjust gloss variances or to make it matt. Chemical & Weathering resistance. For anti fungal, UV stabilisation etc.
  • 13.
    NAME / LISTOF COMPONENTS PIGMENT BINDER SOLVENT ADDITIVES Titanium dioxide Glue Water Wetting Agent Zinc Oxide Caesin Min.Turpentine Dispersing Agent Redoxide of Iron Oils. Veg.Turpentine Driers Yellowoxide of Iron Alkyds Xylene Anti-settling Agents Chrome Yellows Vinyl Acetate Emulsion Toluene Thixotropic Agents Phthalocyanine Blue All Acrylic Emulsion Acetone Anti-foam Hansa Reds Styrene Butadiene Latices Cellulose Defoamer Hansa Yellows Amino Butanol Rust-inhibitor Carbon Black Phenolics Butyl Acetate pH stabiliser Epoxies Bactericides Chlorinated Rubber Fungicides Nitro-Cellulose Algicides Vinyls Freeze-thaw stabilizer
  • 14.
    PAINT COMPONENTS -1 PIGMENT Titanium dioxide Phthalocyanine Blue Zinc Oxide Hansa Reds Redoxide of Iron Hansa Yellows Yellowoxide of Iron Carbon Black Chrome Yellows
  • 15.
    PAINT COMPONENTS -2 BINDER Glue Phenolics Caesin Epoxies Oils Chlorinated Rubber Alkyds Nitro-cellulose Vinyl Acetate Emulsion Urethanes All Acrylic Emulsion Styrene Butadiene Lattices Amino
  • 16.
    PAINT COMPONENTS -3 SOLVENT Water Acetone Min.Turpentine Cellulose Veg.Turpentine Butanol Xylene Butyl Acetate Toluene
  • 17.
    PAINT COMPONENTS -4 ADDITIVES Wetting Agent. Fungicides. Dispersing Agent. Algicides. Driers. Freeze-thaw stabilizer. Anti-settling Agent. Coalescents. Thixotropic Agent. Rheological additives. Defoamer. Thickeners. De-odorants. Rust-inhibitor. Electrostatic additives. pH stabiliser. Mar-proof additives. Bactericides. Anti-floatation agents.
  • 18.
    PAINTS - CLASSIFICATION SEGMENTSOF USE ARCHITECTURAL ( HOMES / BUILDINGS) AUTO REFINISHES INDUSTRIAL MARINE HEAVY DUTY COATINGS ORIGINAL FINISH FOR EQUIPMENT OR AUTOMOBILES
  • 19.
    PAINTS - CLASSIFICATION SEGMENTSOF USE ARCHITECTURAL ( HOMES / BUILDINGS) AUTO REFINISHES INDUSTRIAL MARINE HEAVY DUTY COATINGS ORIGINAL FINISH FOR EQUIPMENT OR AUTOMOBILES
  • 20.
    PAINT FUNCTIONS  AESTHETICS DECORATION  IDENTIFICATION  PROTECTION  PRESERVATION  RESTORATION
  • 21.
    FACTORS IN CHOOSINGA COATING  SUBSTRATE - SPECIFIC  UTILITY - SPECIFIC  FINISH – SPECIFIC Eco Friendly : Water Borne User friendly : D I Y (Do - It – Yourself) OEM’s / Experts’ Choice : Binder / Resin Specific
  • 22.
    SUBSTRATE - SPECIFIC METAL FERROUS (MILDSTEEL / CAST IRON) NON - FERROUS (GI / ALUMINIUM / BRASS / COPPER)
  • 23.
    SUBSTRATE - SPECIFIC MASONRY/ PLASTER LIME BASED CEMENT BASED BARE BURNT BRICKS CONCRETE CEMENT LIME MIX
  • 24.
    SUBSTRATE - SPECIFIC WOOD GRAINWOOD / HARD WOOD HIGH QUALITY (TEAK, WALNUT, ROSEWOOD etc.) SOFT WOOD LOW QUALITY (MAVU, ANJILY, MARUTH, RUBBER etc.) SYNTHETIC PLYWOOD, HARDBOARD,CARDBOARD, PARTICLE BOARD, PAPER etc
  • 25.
    UTILITY SPECIFIC INTERIOR EXTERIOR ROOF /SUNSHADE / PARAPET TOP FLOOR ROOF TILE SPECIALISED AREAS Bathroom, Drinking water tank, Airport / Road marking, Safety glow signs, etc.
  • 26.
    FINISH SPECIFIC MATT /FLAT LUSTRE / EGGSHELL SHEEN / SATIN SEMI GLOSS FULL GLOSS TEXTURED MATT SPECIALITIES FINE SAND TEXTURED ROUGH DESIGN HAMMERTONE WRINKLE MULTI COLOUR (DESIGNER) FLUORESCENT PEARLESCENT METALLIC / POLY-CHROMATIC COLOUR / OPAQUE
  • 27.
    FINISH SPECIFIC MATT/ FLAT SILKMATT / SATIN SEMI GLOSS FULL / HIGH GLOSS CLEAR / TRANSPARENT
  • 28.
    Comparison of thevarious finishes Flat / Matt Eggshell Satin Semi-gloss High-gloss Silk Matt Full-gloss
  • 29.
    CHOICE OF COATINGSFOR METAL SURFACE EPOXIES NITRO–CELLULOSE (N C) POLYURETHANES BRAND NAMES POLYESTER STOVING (thermosetting) LIQUID POWDER (Chamber cure) CHAMBER-CURE AIR DRYING SYN ENAMELS ALKYD AIR DRYING ASIAN PAINT, DULUX , NIPPON AKZO-NOBEL, MRF, ESDEE APCA DUCO ESDEE ICLA AKZONOBEL BASF / DUPONT / MRF LIQUID POWDER (Chamber cure) SOLVENT BASED
  • 30.
    CHOICE OF COATINGSFOR PLASTERED SURFACES BISON MAXILITE NEROLAC TRACTOR EMULSIONS ROUGH- PATTERNED/ TEXTURED DISTEMPER ECONOMY PREMIUM LUXURY SUPER LUXURY SYNTHETIC ACRYLIC INTERIOR – WATER BASED BRANDS NAMES NEROLAC TRACTOR TRACTOR BISON MATEX ASIAN DULUX NIPPON RANGOLI LUXOL SILK ROYALE VELVET TOUCH SATINGLO FENOMASTIC- GOLD. NIPPON- ALL IN ONE / MEDI-FRESH HERITAGE JOTUN SPECTRUM RENOVA SUPER PREMIUM DULUX 3 in 1 Nippon Spotless Rang Easy Clean
  • 32.
    CHOICE OF COATINGSFOR PLASTERED SURFACES INTERIOR - SOLVENT BASED BRAND NAMES SYN FLAT OIL PAINT (ALKYD) APCOMATT BERGER EPOXY (2 Pack) APCODUR EPILUX 4 EPIGUARD PURE POLYURETHANE (2 Pack) MRF NEROLAC MULTI-COLOUR FINISH LADY GLAZE SYN LUSTRE FINISH (ALKYD) ASIAN PAINT NEROLAC
  • 33.
    CHOICE OF COATINGSFOR PLASTERED SURFACES EXTERIOR – WATER BASED APEX EXCEL WEATHER- SHIELD WEATHER- COAT CEMENT BASED PAINT (POWDER) EMULSION SMOOTH EXTERIOR EMULSION FINE/SAND TEXTURED ROUGH- PATTERNED/ TEXTURED EMULSION ECONOMY EXTERIOR EMULSION STRECH EXTERIOR BRAND NAMES DUROCEM RAVICEM SHELCEM SNOWCEM- PLUS SUPERCEM ACE WALMASTA SUPERCOAT WEATHER- SHIELD MAX CLIMAX PLUS TEX ULTRA NEROTEXMATT SANDTEXMATT WEATHERCOAT HERITAGE SPECTRUM TARTARUGA RENOVA JOTUN EMULSION DPR / SILK EXTTERIOR APEX-ULITIMA WEATHER BOND JOTASHEILD SILK EMULSION HEAT REFLECT AKZO-NOBEL JOTUN THERUMO NIPPON SOLAR REFLECT
  • 35.
    CHOICE OF COATINGSFOR ROOF TILES EXTERIOR – WATER BASED PURE ACRYLIC EXTERIOR EMULSION BRAND NAMES ASIAN TILE GUARD AKZO TILE SHIELD WEATHERSHILED TILE NIPPON ROOF COAT
  • 37.
    CHOICE OF COATINGSFOR PLASTERED SURFACES EXTERIOR – SOLVENT BASED SYN FLAT OIL PAINT (ALKYD) PURE POLYURETHANE (2 PACK) BRAND NAMES APCOMATTE BERGER MRF NEROLAC
  • 38.
    CLEAR / TRANSPARENT–SOLVENT BASED FRENCH POLISH COPAL VARNISH CLEAR VARNISH (ALKYD) PU 1 PACK (Interior Grade) NC (NITRO – CELLULOSE) MELAMINE (2 PACK) EPOXY (2PACK) PURE POLYURE- THANE 2PACK (Interior Grade) POLYESTER (3 Component) BRAND NAMES PRABHUS SHALIMAR SUNFLOWER ASIAN PAINT NEROLAC LUXOL TOUCHWOOD SLEEK ESDEE CELLOCOAT ASIANPAINT SLEEK MRF ESDEE SLEEK XT MRF ASIANPAINTS ICLA AKZO-NOBEL CHOICE OF COATINGS FOR WOOD - INTERIOR
  • 40.
    CLEAR / TRANSPARENT– WATER BASED CHOICE OF COATINGS FOR WOOD - INTERIOR AQUA PU (1 Pack) AQUA PU (2 Pack) BRAND NAMES TIMBERCOAT AQUACOAT ICLA - AKZONOBEL ICLA – AKZONOBEL ASIAN AQUADUR MRF AQUACOAT
  • 41.
    CHOICE OF COATINGSFOR WOOD - INTERIOR COLOUR/OPAQUE – SOLVENT BASED MELAMINE (2 Pack) NC (NITRO- CELLULOSE) BRAND NAMES ASIAN - WOOD - PALLETTE EPOXY (2 Pack) ESDEE MRF APCA DUCO ESDEE PU (2 Pack) ASIAN - PU PALLETTE AKZO-NOBEL ICLA
  • 42.
    CHOICE OF COATINGSFOR WOOD - INTERIOR ENAMEL WATER BASE BRAND NAMES ASIAN PAINT COLOUR / OPAQUE – WATER BASED PU WATER BASE BRAND NAMES ICLA
  • 43.
    CHOICE OF COATINGSFOR WOOD - EXTERIOR COLOUR/OPAQUE – SOLVENT BASED SYN ENAMEL ALKYD PURE POLYURETHANE (2 Pack) BRAND NAMES ASIAN PAINT DULUX LUXOL NEROLAC BASF MRF
  • 44.
    CHOICE OF COATINGSFOR WOOD - EXTERIOR ENAMEL WATER BASE BRAND NAMES ASIAN PAINT COLOUR / OPAQUE – WATER BASED PU WATER BASE BRAND NAMES AKZO-NOBEL ICLA
  • 45.
    CLEAR / TRANSPARENT– SOLVENT BASED PU 1 PACK (Exterior Grade) PU 2 PACK (Exterior Grade) BRAND NAMES TOUCHWOOD - EXT SLEEK - EXT SLEEK XT MRF ASIAN PAINT CHOICE OF COATINGS FOR WOOD - EXTERIOR
  • 47.
    CLEAR / TRANSPARENT– WATER BASED CHOICE OF COATINGS FOR WOOD - EXTERIOR PU WATER BASE BRAND NAMES ICLA – AKZONOBEL MRF – AQUACOAT ASIAN PAINTS - AQUADUR
  • 48.
    CHOICE OF COATINGFOR WOODEN FLOOR (PARQUET FLOOR) PU WATER BASE BRAND NAMES ICLA AKZO-NOBEL MRF – AQUACOAT WATER BASED
  • 49.
    CHOICE OF COATINGFOR WOODEN FLOOR (PARQUET FLOOR) EPOXY-PU 2 PACK BRAND NAMES ICLA AKZO-NOBEL MRF SOLVENT BASED
  • 50.
    SIX BASIC STEPSIN PAINTING FRESH PAINTING SURFACE PREPARATION PRE - TREATMENT PRIMING FILLING / PUTTY APPLICATION SECOND SANDWICH COAT PRIMER Or SEALER / SURFACER COAT (ESPECIALLY WHERE FILLER / PUTTY HAS BEEN APPLIED) FINISH / TOP COAT
  • 51.
    1. SURFACE PREPARATION TO REMOVE DIRT, DUST & CLEAN  TO REMOVE LOOSE/FLAKY SUBSTANCES/ OLD COATINGS  TO LEVEL & SMOOTHEN THE SURFACE
  • 52.
    2. PRE -TREATMENT  ON MASONRY : TO ELIMINATE MICROBIAL GROWTH  ON METAL : TO REMOVE GREASE, OIL, RUST, MILL SCALE etc  ON WOOD : TO PREVENT ATTACK OF WHITE ANTS & INSECTS
  • 53.
    3. PRIMING  ONMASONRY : TO CUT ABSORPTION OF THE FINISH / INTERMEDIARY COATS & RESIST ALIKALINE EFFECTS ON THE SURFACE  ON METAL-FERROUS : TO INHIBIT CORROSION (Mild Steel)  ON METAL NON-FERROUS : TO ETCH THE SURFACE FOR (GL/Aluminum) PROPER BOND OF PAINT  ON WOOD : TO CUT ABSORPTION OF THE FINISH / INTERMEDIARY COATS
  • 54.
    4. FILLING/PUTTY APPLICATION  ONMASONRY : TO FILL UP FINE PORES INHERENT IN THE SAND BASED PLASTER ON METAL : TO FILL UP WELD JOINTS & MASK DEFECTS DUE TO CORROSION etc  ON WOOD : TO FILL UP FINE CELLULAR PORES INHERENT IN WOODEN SURFACE
  • 55.
    5. SECOND SANDWICHCOAT PRIMER or SEALER / SURFACER COAT (ESPECIALLY WHERE FILLING / PUTTY HAS BEEN APPLIED)  TO TOP SANDWICH PUTTY/FILLER & STABILIZE  TO AVOID UNEVEN ABSORPTION OF FINISH COAT  TO AVOID ‘PATCHY’ APPEARANCE ON THE FILLED / PUTTIED AREAS
  • 56.
    6. FINISH /TOPCOATS  COLOUR  BEAUTY  SMOOTHNESS / TEXTURE  DURABILITY  PROTECTION  FINAL FINISH FOR
  • 57.
    SEQUENCE OF OPERATION MATERIALS SPECIFIED ANDOPERATIONS FERROUS NON FERROUS GI / ALUMINIUM SURFACE PREPARATION Manual Cleaning Mechanical Cleaning Blast Cleaning(Wet/dry) Manual Cleaning. Mechanical Cleaning. Chemical cleaning PRE- TREATMENT CHEMICAL for Degreasing Derusting Phosphating ETCHING with Wash Primer or Etch Primer PRIMING (Primer) Syn./Alkyd Redoxide Primer Syn./Alkyd Zinc Chromate Primer Syn. Alkyd Zinc Phosphate Primer Epoxy Zinc Phosphate Primer - 2 Pack Epoxy Zinc Rich Primer - 2 Pack Epoxy High Build primer - 2 Pack Syn./Alkyd Zinc Chromate Syn./Alkyd Zinc Phosphate Epoxy Zinc Phosphate - 2 Pack Epoxy Zinc Rich - 2 Pack Compatibility to be the basis of system selection. PAINTING SYSTEMS: METALLIC SURFACES SOLVENT BASED
  • 58.
    SEQUENCE OF OPERATION MATERIALS SPECIFIED ANDOPERATIONS FERROUS NON FERROUS GI / ALUMINIUM FILLING (Filler / Putty) Syn./Alkyd Putty or N.C.Putty or Polyester Putty - 2 Pack Syn./Alkyd Putty or N.C.Putty or Polyester Putty - 2 Pack SEALING (Sealer / Surfacer) Syn./Alkyd Primer Surfacer or N.C.Primer Surfacer Syn./Alkyd Primer Surfacer or N.C.Primer Surfacer FINISHING (Top coats) Syn/Alkyd Enamels (4 variants) or Nitro Cellulose Paint or Chlorinated Rubber Paint or Epoxy Enamel - 2 Pack or Polyurethane Enamel - 2 Pack Syn/Alkyd Enamels (4) or Nitro Cellulose Paint or Chlorinated Rubber Paint or Epoxy Enamel - 2 Pack or Polyurethane Enamel - 2 Pack Compatibility to be the basis of system selection. PAINTING SYSTEMS: METALLIC SURFACES SOLVENT BASED Contd.
  • 59.
    SEQUENCE OF OPERATION MATERIALS SPECIFIED ANDOPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Silicon Brick rubbing/grinding. Sanding with waterproof paper Water jet washing Silicon Brick rubbing/ grinding Sanding with waterproof paper. Water jet washing. PRE- TREATMENT Fungicidal Wash if fungus infected / suspected Fungicidal Wash if fungus infected / algae present. PRIMING (Primer) CEMENT PRIMER Solvent thinnable PU Penetration Primer CEMENT PRIMER Water thinnable (Int) It is advised to leave a minimum of three months gap from the date of plastering, including a monsoon, to obtain best results. Compatibility to be the basis of system selection PAINTING SYSTEMS: NORMAL WALLS PLASTERED – INTERIOR
  • 60.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED FILLING (Filler/Putty) Acrylic Wall Putty Polymer + Cement Combination-putty Water Epoxy + Cement Combination- putty. Acrylic Wall Putty Polymer + Cement Combination-putty Water Epoxy + Cement Combination- putty. SEALING(Sealer/ Surfacer) Cement Primer Solvent thinnable PU Penetration Primer Cement Primer Water thinnable (Int) FINISHING (Top coats) Syn/Alkyd Enamels (4 variants) Epoxy Enamel – 2 Pack Gloss Polyurethane Int – 2 Pack Matt Syn / Acrylic Distemper- Matt Economy Emulsion - Matt Premium Emulsion - Matt Luxury Emulsion - Sheen Super Luxury Emulsion - Strech It is advised to leave a minimum of three months gap from the date of plastering, including a monsoon, to obtain best results. Compatibility to be the basis of system selection PAINTING SYSTEMS: NORMAL WALLS PLASTERED – INTERIOR Contd.
  • 61.
    SEQUENCE OF OPERATION MATERIALS SPECIFIED ANDOPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Silicon Brick rubbing/ grinding Sanding with waterproof paper. Water jet washing. Silicon Brick rubbing/ grinding Sanding with waterproof paper. Water jet washing. PRE- TREATMENT Fungicidal Wash if fungus infected / algae present. Fungicidal Wash if fungus infected / algae present. PRIMING (Primer) CEMENT PRIMER Solvent Thinnable PU Penetration Primer. CEMENT PRIMER Water thinnable(Ext) Epoxy Water Thinnable It is advised to leave a minimum of three months gap from the date of plastering, including a monsoon, to obtain best results. Compatibility to be the basis of system selection PAINTING SYSTEMS: NORMAL WALLS PLASTERED – EXTERIOR
  • 62.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED FILLING (Filler/Putty) Polymer + Cement Combination-putty Water Epoxy + Cement Combination- putty. White Cement based Putty Polymer + Cement Combination-putty Water Epoxy + Cement Combination- putty. White Cement based Putty SEALING(Sealer/ Surfacer) Cement Primer Solvent thinnable PU Penetration Primer Cement Primer Water thinnable (Ext) FINISHING (Top coats) Syn/Alkyd Enamels (4 variants) Polyurethane Ext. 2 Pack - Matt Cement-Based Paint Exterior Emulsion- Matt Exterior Emulsion -Silk Exterior Emulsion -SandTexture Exterior Elastomeric Paint - Sheen It is advised to leave a minimum of three months gap from the date of plastering, including a monsoon, to obtain best results. Compatibility to be the basis of system selection PAINTING SYSTEMS: NORMAL WALLS PLASTERED – EXTERIOR Contd.
  • 63.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Use a cement softening solution, REBAKLENS / CEMKLENS in the prescribed dilution to remove the cement adhering to the brick faces. Jet Wash using Nylon / wire brush to clean the surface. Use a cement softening solution, REBAKLENS/CEMKLENS in the prescribed dilution to remove the cement adhering to the brick faces. Jet Wash using Nylon / wire brush to clean the surface. SMOOTHENING/ LEVELLING OF BRICKS Use white cement & fine sand mix with Red-oxide + Yellow oxide colourants to match shade to repair / fill up pores in the brick and smoothen. Use white cement & fine sand mix with Redoxide + Yellowoxide colourants to match shade to repair / fill up pores in the brick and smoothen. COATINGS Syn.Alkyd Clear Varnish Gloss. P.U. Single Pack (Interior) Gloss/Matt. Acrylic Emulsion Clear - Matt It is advised to leave a minimum of three months gap from the date of plastering, including a monsoon, to obtain best results. Compatibility to be the basis of system selection PAINTING SYSTEMS: BARE BRICK WALL INTERIORS
  • 64.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Use a cement softening solution, REBAKLENS/CEMKLENS in the prescribed dilution to remove the cement adhering to the brick faces. Jet Wash using Nylon / wire brush to clean the surface. Use a cement softening solution, REBAKLENS/CEMKLENS in the prescribed dilution to remove the cement adhering to the brick faces. Jet Wash using Nylon / wire brush to clean the surface. SMOOTHENING/ LEVELLING OF BRICKS Use white cement & fine sand mix with Redoxide + Yellowoxide colourants to match shade to repair / fill up pores in the brick and smoothen. Use white cement & fine sand mix with Redoxide + Yellowoxide colourants to match shade to repair / fill up pores in the brick and smoothen. COATINGS Silicon Clear - Matt. (SB) P.U. Single Pack (exterior grade) Gloss / Matt. Pure Polyurethane - 2 Pack Gloss / Matt. Silicon Clear - Matt. (WB) Acrylic Emulsion Clear - Matt It is advised to leave a minimum of three months gap from the date of plastering, including a monsoon, to obtain best results. Compatibility to be the basis of system selection PAINTING SYSTEMS: BARE BRICK WALL EXTERIOR
  • 65.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Sanding (Manual/Machine) Sanding (Manual/Machine) PRE- TREATMENT Wood Protector Clear (to eradicate traces of white ant / wood rot if any) Wood Protector Clear (to eradicate traces of white ant / wood rot if any) PRIMING (Primer) Wood Primer Pink / White PU Penetration Primer Wood Primer Pink / White FILLING (Filler / Putty) Syn./Alkyd Knifing Paste Filler or N.C.Putty Acrylic Putty Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD INTERIOR COLOUR / OPAQUE
  • 66.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SEALING (Sealer) Syn/Alkyd Primer Surfacer or PU Penetration Primer - or NC Primer Surfacer Water based Enamel – self sealer FINISHING (Top Coats) Syn/Alkyd Enamel Melamine Wood Pallette 2 pack PU Wood Pallette 2 pack Epoxy Enamel 2 pack Polyurethane Enamel 2 pack Water based Enamel Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD INTERIOR COLOUR / OPAQUE Contd.
  • 67.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Sanding with different grits from medium to extra fine. Sanding with different grits from medium to extra fine. PRE- TREATMENT Wood Protector - Clear (to eradicate traces of white ants / wood rot if any.) Wood Protector - Clear (to eradicate traces of white ants / wood rot if any.) FILLING (Filler) Wood Filler Syn./Alkyd - Clear Wood Filler NC - Clear PU 1 Pack Sealer Clear STAINING (Stainer) Stainer for Interior Wood. (apply directly to the surface by pad / spray. It can also be used with sealer / finish coats- 10% mix) Stainer for Interior Wood – water base (apply directly to the surface by pad / spray. It can also be used with sealer / finish coats- 10% mix) Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD INTERIOR CLEAR / TRANSPARENT
  • 68.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SEALING (Sealer) Sanding Sealer N.C. or Sealer Melamine 2 Pack or High Solids Sealer PU 2 Pack Aqua PU 1 Pack Sealer FINISHING (Top coats) Syn/Alkyd Varnish Gloss or P.U. Single Pack Clear Gloss or Matt or N.C.Clear Gloss or Melamine 2 Pack Matt/Gloss or Pure Polyurethane Clear 2 Pack (Matt /Silk matt/ Glossy) Aqua PU 1 Pack Gloss / Matt Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD INTERIOR CLEAR / TRANSPARENT Contd.
  • 69.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Sanding (Manual/Machine) Sanding (Manual/Machine) PRE- TREATMENT Wood Protector Clear (to eradicate traces of white ant / wood rot if any) Wood Protector Clear (to eradicate traces of white ant / wood rot if any) PRIMING (Primer) Wood Primer Pink / White PU Penetration Primer Wood Primer Pink / White FILLING (Filler / Putty) N.C.Putty or Epoxy Putty - 2 Pack or PU Putty - 2 Pack or Polyester Putty - 2 Pack No water based Ext putty now available. NC Putty can be used. Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD EXTERIOR COLOUR / OPAQUE
  • 70.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SEALING (Sealer) Syn/Alkyd Primer Surfacer or PU Penetration Primer-Clear or NC Primer Surfacer Water based Enamel as Self Sealer FINISHING (Top Coats) Syn/Alkyd Enamels (4 variants) Polyurethane Enamel 2 pack Water based Enamel Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD EXTERIOR COLOUR / OPAQUE Contd.
  • 71.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SURFACE PREPARATION Sanding with different grits from medium to extra fine. Sanding with different grits from medium to extra fine. PRE- TREATMENT Wood Protector - Clear (to eradicate traces of white ants / wood rot if any.) Wood Protector - Clear (to eradicate traces of white ants / wood rot if any.) FILLING (Filler) Epoxy Putty [only on holes/dents] Aqua PU Sealer STAINING (Stainer) Base coat Stain for Exterior Wood. (apply directly to the surface by brush/ spray) Water based stain - exterior grade (apply directly to the surface by brush/ pad / spray) Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD - EXTERIOR CLEAR / TRANSPARENT
  • 72.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SOLVENT BASED WATER BASED SEALING (Sealer) High Solids Sealer PU 2 Pack Aqua PU Sealer FINISHING (Top coats) Pure Polyurethane (PU) 2 Pack Aqua PU Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS : WOOD - EXTERIOR CLEAR / TRANSPARENT Contd.
  • 73.
    SEQUENCE OF OPERATION MATERIALS SPECIFIEDAND OPERATIONS SURFACE PREPARATION Silicon carbide Brick rubbing. Sanding with waterproof paper. Water jet washing PRE- TREATMENT Fungicidal wash (if fungus infected / suspected) PRIMING (Primer) Epoxy : water thinnable or Epoxy : Solvent thinnable or PU Penetration Primer Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS: BATHROOM WALLS / FLOORS
  • 74.
    SEQUENCE OF OPERATION MATERIALSSPECIFIED AND OPERATIONS FILLING (Filler / Putty) Water Epoxy + Cement combination - Putty Solvent Epoxy + French chalk - Putty SEALING (Sealing) PU Penetration Primer or Epoxy Water thinnable or Epoxy Solvent thinnable FINISHING (Top Coats) Epoxy Enamel Solvent base, Polyurethane Paint 2 Pack Compatibility to be the basis of system choice/selection. PAINTING SYSTEMS: BATHROOM WALLS / FLOORS Contd.
  • 75.
    Fungicidal wash iffungus infected / suspected PRE- TREATMENT Silicon Brick rubbing with different grit. Sanding with waterproof paper. Nylon brush & Water jet washing. SURFACE PREPARATION Compatibility to be the basis of system choice/selection. Epoxy - water base. Epoxy - solvent base. PU Penetration Primer - SB PRIMING (Primer) SEQUENCE OF OPERATION MATERIALS SPECIFIED AND OPERATIONS PAINTING SYSTEMS : FLOORS
  • 76.
    FINISHING (Top Coats) Epoxy WaterBase. 2 Pack Epoxy Paint - Solvent Base 2 Pack PU Penetration Primer – SB. SEALING (Sealer) Water Epoxy + cement combination - putty. Solvent Epoxy + French chalk - putty. FILLING (Filler / Putty) Compatibility to be the basis of system choice/selection. Epoxy - Water Base 2 Pack Epoxy Paint - Solvent Base 2 Pack Epoxy High Build - Solvent Base 2 Pack Epoxy Self level grade – Solvent Base 2 Pack Polyurethane Paint 2 Pack SEQUENCE OF OPERATION MATERIALS SPECIFIED AND OPERATIONS PAINTING SYSTEMS : FLOORS Contd.
  • 77.
    PRIMING (Primer) Fungicidal wash, iffungus infected/suspected. PRE- TREATMENT Silicon Brick rubbing Wire brushing. Wet sanding with waterproof paper SURFACE PREPARATION Compatibility to be the basis of system choice/selection. Chlororubber Paint - Solvent Base Epoxy water base. SEQUENCE OF OPERATION MATERIALS SPECIFIED AND OPERATIONS PAINTING SYSTEMS: WATER TANKS (INSIDE - DRINKING)
  • 78.
    Epoxy Water Base. SEALING (Sealer) WaterEpoxy + cement combination FILLING (Filler) Compatibility to be the basis of system choice/selection. Chlororubber Paint – Solvent Base Epoxy Water Base FINISHING (Top coats) SEQUENCE OF OPERATION MATERIALS SPECIFIED AND OPERATIONS PAINTING SYSTEMS: WATER TANKS (INSIDE - DRINKING) Contd.
  • 79.
    PAINTING SYSTEMS: ROOFTOP / TERRACES / SUNSHADES SOLVENT BASED WATER BASED MATERIALS SPECIFIED AND OPERATIONS SEQUENCE OF OPERATION Wire Brush + Jet water wash Wire Brush + Jet water wash Rubbing with different grades of Silicon Brick to level imperfections. Rubbing with different grades of Silicon Brick to level imperfections. Chiselling to remove extraneous hardened substances adhering to the surface. Chiselling to remove extraneous hardened substances adhering to the surface. SURFACE PREPARATION Wet sanding with Waterproof paper to remove dirt, fungus etc. Wet sanding with Waterproof paper to remove dirt, fungus etc.
  • 80.
    PAINTING SYSTEMS: ROOFTOP / TERRACES / SUNSHADES Contd. SOLVENT BASED WATER BASED MATERIALS SPECIFIED AND OPERATIONS SEQUENCE OF OPERATION Not Advised Polymer + cement combination- putty. Water Epoxy + cement combination putty. Polyfibre WP Coat+ Cement+Sand FILLING (Filler) PU Penetration Primer - SB Epoxy Water Base Exterior Wall Sealer Polyfibre W/P Coat PRIMING (Primer) Fungicidal wash Fungicidal wash PRE - TREATMENT Compatibility to be the basis of system choice/selection.
  • 81.
    PAINTING SYSTEMS :ROOF TOP / TERRACES / SUNSHADES Contd. Compatibility to be the basis of system choice/selection. MATERIALS SPECIFIED AND OPERATIONS SEQUENCE OF OPERATION WATER BASED SOLVENT BASED SEALING (Sealer) Primer Epoxy Water Thinnable Not needed FINISHING (Top coats) Exterior Emulsion - DPR/Silk Polyfibre Water Proof Coat Pure PU 2 Pack
  • 82.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER METAL– NON FERROUS Syn. Paste Filler Syn. Paste Filler or NC Putty Syn. Primer Surfacer COMPATIBLE SYSTEM FOR ALKYD ENAMEL TOP COAT Syn. Enamel Syn. Enamel Syn. Primer Surfacer Wash Primer followed by Syn. Zinc Chromate Syn. Red oxide or Syn. Zinc Chromate or Syn. Zinc Phosphate METAL – FERROUS
  • 83.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER WOODfor Transparent Syn. Wood Filler or NC Wood Filler Syn. Paste Filler Syn. Primer Surfacer COMPATIBLE SYSTEM FOR ALKYD ENAMEL TOP COAT Syn. Clear Varnish Syn. Enamel Syn. Clear Varnish Wood Protector clear WOOD for opaque Paint Syn. Wood Primer
  • 84.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER Syn.Paste Filler Syn. Cement Primer-ST or Syn. Primer Surfacer COMPATIBLE SYSTEM FOR ALKYD ENAMEL TOP COAT Syn. Enamel or Lustre-finish or Flat oil Paint PLASTER Syn. Cement Primer-ST
  • 85.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER METAL– NON FERROUS N.C. Putty N.C. Putty N.C. Primer Surfacer COMPATIBLE SYSTEM FOR NITRO-CELLULOSE PAINT TOP COAT N.C. Paint N.C. Paint N.C. Primer Surfacer Wash Primer followed by Syn. Zinc Chromate or Syn. Zinc Phosphate Syn. Zinc Chromate Primer or Syn. Zinc Phosphate Primer METAL –FERROUS
  • 86.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER WOOD: Transparent NCWood Filler Clear N.C.Putty Syn. Primer Surfacer COMPATIBLE SYSTEM FOR NITRO-CELLULOSE PAINT TOP COAT NC Clear Laquer N.C.Paint NC Standing sealer clear Wood Protector clear WOOD: opaque Paint Syn. Wood Primer
  • 87.
    PUTTY/ FILLER WOOD: Transparent Melamine WF NC ClearWood Filler N.C.Putty N.C. Primer Surfacer COMPATIBLE SYSTEM FOR MELAMINE Melamine clear Melamine colours Melamine clear sealer Wood Protector clear WOOD: opaque Paint Wood Primer TOP COAT PRIMER SURFACER/ SEALER SUBSTRATE PRIMER
  • 88.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER METAL– NON FERROUS Epoxy Putty or Polyester Putty Epoxy Putty or Polyester Putty Epoxy Clear PU Penetration Clear COMPATIBLE SYSTEM FOR EPOXY ENAMEL Epoxy Enamel Epoxy Enamel Epoxy Clear PU Penetration Clear Wash Primer followed by Epoxy Zinc rich Primer TOP COAT METAL – FERROUS Epoxy Red oxide or Epoxy Zinc rich Primer or Epoxy High- rich Primer
  • 89.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER WOOD: Transparent PUHigh Solids sealer Epoxy Putty or Polyester Putty Epoxy Clear or PU Penetration Clear COMPATIBLE SYSTEM FOR EPOXY ENAMEL TOP COAT Epoxy Enamel Clear Epoxy Enamel PU High Solids sealer Wood Protector clear WOOD: opaque Paint Epoxy Clear or PU Penetration Clear
  • 90.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER EpoxyPutty or Polyester Putty Epoxy Clear or PU Penetration Clear COMPATIBLE SYSTEM FOR EPOXY ENAMEL TOP COAT Epoxy Enamel PLASTER Epoxy Clear or PU Penetration Clear
  • 91.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER METAL– NON FERROUS Epoxy Putty or Polyester Putty or PU Putty Epoxy Putty or Polyester Putty or PU Putty PU Penetration Clear COMPATIBLE SYSTEM FOR POLYURETHANE ENAMEL PU Enamel PU Enamel PU Penetration Clear Wash Primer followed by Epoxy Zinc rich Primer TOP COAT METAL – FERROUS Epoxy Red oxide or Epoxy Zinc rich Primer or Epoxy High- build Primer
  • 92.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER WOODfor Transparent PU High Solids sealer Epoxy Putty or Polyester Putty or PU Putty PU Penetration Clear COMPATIBLE SYSTEM FOR POLYURETHANE ENAMEL TOP COAT PU Clear PU Enamel PU High Solids sealer Wood Protector clear WOOD for opaque Paint PU Penetration Clear
  • 93.
    SUBSTRATE PRIMER PUTTY/ FILLER PRIMER SURFACER/ SEALER PUPutty PU Penetration Clear COMPATIBLE SYSTEM FOR POLYURETHANE TOP COAT PU Enamel PLASTER PU Penetration Clear
  • 94.
    SPRAYING PADDING / RAGGING KNIFING DIPPING/ IMMERSION PAINT APPLICATION TECHNIQUE / METHOD ROLLING BRUSHING
  • 95.
    Hold your brushproperly to prevent muscle fatigue in your hand, wrist, and arm. When cutting in, use the pencil grip, which allows for a lot of control. Simply cradle the brush handle between the thumb and index finger of your dominant hand. Rest your index finger on the narrow edge of the brush, and position your thumb on one side and your remaining fingerson the other side of the brush’s metal band. BRUSHING
  • 96.
  • 97.
    PAINT APPLICATION TECHNIQUE/ METHOD RUBBER MOULDED (For Designs / Textures / Patterns) RUBBER / ACRYLIC FOAM SPONGE FELT TYPE (Syn / Acrylic Fibre) ROLLING
  • 98.
  • 99.
  • 100.
  • 102.
  • 103.
  • 104.
  • 105.
    PREPARATORY MATERIALS TOOL DESCRIPTIONSIZES / GRADES USAGE / UTILITY Wire Brush Wooden handle with thin steel wires. Cleaning of concrete / plastered areas. To create a key for proper bonding of overcoats of cement-based paints. Hard Fibre Nylon Scrub Brush / Corner Brush Wooden handle with hard nylon fibre bristles. General cleaning on previously coated areas to remove fungus, dirt etc. Washing freshly plastered areas along with jet spray to remove alkaline salts present on the surface.
  • 106.
  • 107.
    PREPARATORY MATERIALS TOOL DESCRIPTIONSIZES / GRADES USAGE / UTILITY Putty Blades Steel Blade 150 & 100mm To apply putty to fill up sand pores / undulations on walls. 75 & 50mm To apply putty on wooden surfaces. 25mm For use on cracks. For gap filling & levelling. Scrapper Blades Narrow,Elongate d Hacksaw metal blades To scrape down a thin layer / teethmarks left by the carpenter's plane on wooden surfaces. To scrap down unstable / unknown coatings on plastered areas / any surface.
  • 108.
  • 109.
    TOOL DESCRIPTION SIZES/ GRADES USAGE / UTILITY Flint Paper/ Sandpaper (dry sanding) Natural sand (of grit size segregated) glued to a paper base. 30 - 150 To dry sand wooden & plastered surfaces; to smoothen. Alu oxide Opencoat Paper (dry sanding ) Aluminium oxide grains glued to a paper base with open space for the dust not to clog. 50 - 220 To dry sand wooden & plastered surfaces to smoothen. ABRASIVES PREPARATORY MATERIALS
  • 110.
    Finishing Paper / StearatedPaper (Dry Sanding) Stearated Aluminium oxide Particles on paper backing 150 - 400 Dry Sanding on coated / painted surface to remove brush / roller marks / dust nibs etc. between coats for a fine finish. To create a key between the coats of paint PREPARATORY MATERIALS TOOL DESCRIPTION SIZES / GRADES USAGE / UTILITY ABRASIVES
  • 111.
    Emery Paper /cloth (drysanding) Silicon carbide particles on paper / cloth 30 - 150 Dry sand on metal surfaces to remove rust, grit etc. To create a key between the metal surface and coats of paint. Waterproof Paper (wet / dry sanding) Silicon carbide particles on waterproof paper 80 - 1500 Wet / Dry sanding of any substrate-wood, metal, plaster etc. ; to clean, smoothen or for intercoat key. PREPARATORY MATERIALS TOOL DESCRIPTION SIZES / GRADES USAGE / UTILITY ABRASIVES
  • 112.
  • 113.
    IMPORTANCE OF SANDING & SANDINGSEQUENCE • Prior to begin sanding, clean the surface from grime & dust preferably with a solvent wipe (MTO). • Start sanding from coarser grit & follow sequentially with all lower grits viz. 50, 60, 80, 100, 120, 150, 180 & 220 • Try not to skip the grit sequence to ensure removal of scratch marks created by the previous grit. • Use stearated paper (Nofil) over a coating / any coating / between coating • Since it has dry lube & anti-static property, Sanding dust will not clog in & you can tap on its back & remove dust easily. Final sanding with wrong grit size : Poorer the finish Final sanding with Finer / right grit size : Better the finish
  • 114.
  • 118.
  • 119.
  • 120.
    TOOL DESCRIPTION SIZES/ GRADES USAGE / UTILITY PREPARATORY MATERIALS Bonded Abrasive made of Silicon Carbide. To remove loose cement particles adhering to the surface of freshly plastered walls. To smoothen & level walls / roof tops and other, plastered areas. Silicon carbide Rubbing Brick. (wet / dry rubbing) To remove brush marks on existing cement based coating/white cement washed areas. ABRASIVES
  • 121.
    TOOL DESCRIPTION SIZES/ GRADES USAGE / UTILITY Metal / Steel fine fibres 000 - 2 To smoothen carved areas, grooves, niches of wooden areas. Metal grills and joints where normally sand/emery papering not possible due to inaccessibility Steelwool Sponge (dry sanding) Abrasive Scrub Pad (wet / dry sanding) Syn. woven pad with aluminium oxide grits Coarse to Ultra fine To dry or wet sand any surface to smoothen or clean. PREPARATORY MATERIALS ABRASIVES
  • 122.
  • 123.
    CAUTION Lime/Lime Substitutes as primer/undercoats High alkalinity & a weak coating Poor adhesion to original substrate resulting in peeling off, of finish coats . Patchy appearance AVOID USAGE OF REASON POSSIBLE ADVERSE EFFECTS Plaster of paris in custom-made putty High alkalinity Absorption and retention of moisture will lead to efflorescence and peeling off, of finish paints .
  • 124.
    Putty with out basecoat of primer Not formulated for such use. Poor adhesion Chalking of putty Loss of strength / poor strength AVOID USAGE OF REASON POSSIBLE ADVERSE EFFECTS Syn / Acrylic Distemper on exterior walls Not formulated for such use Colour fading Chalking Peeling No water repellent property Fungus growth CAUTION
  • 125.
    Normal Wall Puttyon exterior walls exposed to direct rains Not formulated, for such use Chalking, Flaking, Peeling AVOID USAGE OF REASON POSSIBLE ADVERSE EFFECTS White Cement Not formulated For brushing. It is a raw material for cement paints , mosaics etc. The fast settling property of mixed white cement leads to an uneven layer of coating which will get highlighted through the final finish/top coats of paint CAUTION Doesn’t possess flow & levelling property. Not a smooth and decorative coating,intended for beautiful interiors . Finish will be rough and gritty. Unless spray wetted before and after application, setting will be doubtful in addition to resulting in patchy appearance and chalking . Cement based paint for re-finishing interiors .
  • 126.
    High absorbent nature ofthe surface Apply an extra coat of primer. COMMON DEFECTS POSSIBLE REASON REMEDIES Cracking / chipping off of paint film Excessive use of putty or applying a very thick coat of paint Avoid using excess putty or a thick coat of paint Improper application of primer coat over putty so that putty is not fully covered. Cover putty completely with the primer coat without gaps / pin holes Flaking off of paint film Patchiness or uneven finish TROUBLE SHOOTING
  • 127.
    a) Give along time gap - around six months between plastering and painting. (this period should necessarily include one monsoon) COMMON DEFECTS POSSIBLE REASON REMEDIES b) Use coatings from the water- proofing range (Water dilutable epoxy / polymer slurry)possessing high alkali resistance- one/two/three coats depending upon the alkalinity as primer coats Efflorescence formation of white powdery deposit on walls after painting Presence of salts in building materials like brick / mortar, which may surface later on. TROUBLE SHOOTING
  • 128.
    DO’S FOR BETTERPAINT APPLICATION ENSURE THROUGH CLEANING OF SURFACES. 1. APPLY RECOMMENDED PRETREATMENT SOLUTION. 2. USE ONLY RECOMMENDED THINNER. 3. ENSURE PROPER MIXING OF PAINT. 4. PROPER VISCOSITY ADJUSTMENT. 5. ENSURE PROPER QUALITY AND CLEANING OF BRUSHES, ROLLERS, SPRAY GUNS etc. • NB: Manufacturer’s recommendations and instructions should be strictly adhered to.
  • 129.
    PAINT APPLICATION TECHNIQUES BRUSHING DIPCOATING CONVENTIONALSPRAYING AIRLESS SPRAYING AEROSOL SPRAYING AUTOMOTIVE SPRAYING ELECTROSTATIC SPRAYING ELECTRO DEPOSITION LOW PRESSURE HOT SPRAYING ROLLER COATING COIL COATING CURTAIN COATING FLOW COATING BARRELLING FLUIDIZED BED COATING SCREEN PRINTING STENCILLING
  • 130.
  • 132.
    Light Simulating Booth Eightdifferent lighting for Color matching
  • 133.
    Color Dispensing Machines Possibilityof making Thousands of Colors
  • 136.