FDT Mobility Secures Open Automation for I4.0 webinar discusses how FDT 3.0 capabilities enable secure mobile access to industrial assets. FDT 3.0 supports responsive web interfaces for any device, OPC UA integration, and app development leveraging FDT components. Case studies demonstrate remote monitoring apps, asset health monitoring using OPC pub/sub, and assistance apps. FDT 3.0 empowers an ecosystem of IIoT solutions and the industrial workforce through open, standardized and mobile-enabled access to automation systems.
FDT Mobility Secures Open Automation for Industrie 4 0 | FDT Group | Utthunga
1. Click to edit Master title style
FDT Mobility Secures Open Automation for I4.0
Webinar | 11 May 2021
SPEAKERS
Glenn Schulz - FDT Group
Smitha Rao - Utthunga
2. Click to edit Master title style
Utthunga Overview
2
500+
Professionals
Germany
USA
Japan
HQ & Development Centre
Bangalore India
13
SERVICES
Embedded
Software &
Hardware
Product
Engineering
Digital
Services
Application
Software
Engineering
Quality
Engineering
FOCUS
Process &
Factory
Power &
Utilities
SOLUTIONS
IIoT, Cloud & Big
Data
Analytics
Solutions
Data
Connectivity
& Integration
Solutions
Custom
Solutions
3. Click to edit Master title style
Industry Associations
3
FDT Test & Certification Center
Part of various Special Interest Groups (Technical
Specifications, Architecture, Test & Certification and
Marketing)
Involved in reference Application Architecture, Design and
Development
Technology Outsourcing Partner
PROFIBUS and PROFINET Competency Center
Part of Global Expert/Certified Community
https://opcfoundation.org/about/opc-foundation/experts/
https://www.profibus.com/pi-organization/certified-people/
4. Click to edit Master title style
Today’s Speakers
4
Glenn Schulz
Smitha Rao
5. Click to edit Master title style
Agenda
• State of the Industry
• Open & Secure Automation with FDT
• New FDT 3.0 Mobility Capabilities
• Mobilizing the Industrial Workforce
• Developing FDT 3.0 Mobile Solutions
• Questions & Answers
5
6. Click to edit Master title style
STATE OF THE INDUSTRY
6
7. Click to edit Master title style
Designed for Diverse and Modern Industrial Markets
7
Process
Automation
Factory
Automation
Hybrid
Automation
• Open Integration
– Standardized
– Data centric
– Mobile
– Remote access
• Flexible Architecture
– Scalable
– Agile
– Secure and robust
– Compatible
8. Click to edit Master title style
• Secure
• Standardized
• Platform-independent
• Interoperable
• Web and OPC UA client-based
• Information-driven
• Service-oriented
Meets Market Demands
8
9. Click to edit Master title style
FDT 3.0 IIoT Architecture (FITS)
9
• FDT IIoT Platform
– Single Server environment
– Skid to cloud-based solutions
– Built-in security
– Platform-independence
– Native OPC UA Server
– Embedded Web Server
– Universal device integration
– Common components
10. Click to edit Master title style
OPEN AND SECURE AUTOMATION WITH FDT
10
11. Click to edit Master title style
The Open Integration Advantage
• FDT IIoT Ecosystem
– FDT Server for distributive architectures for single and multiple
facilities
– FDT Desktop for single user architectures
– FDT DTM for any device
• Flexible Deployment Architecture
– Skid-to-cloud scalability
– Cloud, on-premise, edge
– Cross platform functionality
• Sensor-to-Cloud Integration
– Direct maintenance and optimization data path
– Support for all IT networks and OT protocols
• Backwards Compatibility
– FDT Desktop environment
– FDI DP integration
11
12. Click to edit Master title style
Key Features of the FDT Server™
• Integrated Web Server
– Leverages a browser-based environment
– Modernizes field device management
– Transforms OT access for remote asset management
12
TL
• Embedded OPC UA Server
– Leverages a standard OPC client-based environment
– Enables IT/OT integration of real-time data
– Supports ERP/MES for enterprise connectivity
– Supports OPC UA Pub-Sub
• End-to-End Security
– TLS encrypted communications with 509v3
Certificates for authentication
– Role-based access control
– On-the-wire security for enabled protocols
13. Click to edit Master title style
Aligned with NUMAR NE 175 Open Architecture
13
• FDT 3.0 Enhances Visualization
– Provides 2nd Channel to the
Automation Pyramid
– Open and Secure
– Monitoring and Optimization
• Device health
• Maintenance activities
• Asset management
– Eliminates dependencies on
the PLC, DCS or Asset
Management System
14. Click to edit Master title style
NEW FDT 3.0 MOBILITY CAPABILITIES
14
15. Click to edit Master title style
Transforming Processes and Productivity
Experience has shown that mobility is an
enabling technology that enhances the ability to:
Improve service efficiency
Reduce maintenance costs
Increase equipment uptime
Extend asset life
Enhance the bottom line
Increase employee satisfaction
15
16. Click to edit Master title style
Expanding Today’s Capabilities
16
Today Tomorrow
Device = Object Device = App
17. Click to edit Master title style
FDT 3.0 Device DTM – Key Driver for Mobility
17
• Business Logic
– Defines online and offline parameter profiles
– Device model & bus mapping
– NUMAR NE-107
• Web User Interface (required style guide)
– Responsive by design (HTML5 and
JavaScript)
– Browser-based and mobile-friendly
– Cross-platform functionality
• OPC UA Ready
– No coding required
– Real-time OT/IT access
• Secure
– Requires certification
– Digitally signed tamper-proof and non-
repudiation
18. Click to edit Master title style
FDT Open & Secure Interface Mobilizes Visualization
18
19. Click to edit Master title style
FDT 3.0 DTMs – Distributed & Portable WebUI
19
20. Click to edit Master title style
New FDT 3.0 Style Guide User Interface (Responsive)
20
21. Click to edit Master title style
Style Guide Supports All Mobile Devices
21
Touch-screen and soft-keyboard functionality
22. Click to edit Master title style
FDT 3.0 DTM Responsive By Design
22
23. Click to edit Master title style
Service Oriented Architecture (SOA)
• FDT Server provides data resources to authenticated and authorized clients
and users
– FDT clients
– OPC UA clients
– Mobile devices (smartphones, tablets, laptops)
• Flexible Communication Options
– Client/Server – Request-Response Communication
• One-to-one configurations
– PubSub – Subscribing to Data and Event Notification
• One-to-many configurations
23
24. Click to edit Master title style
Monitoring and Optimization Apps
Customized Apps Leveraging the FDT 3.0 Ecosystem
– Help the IT/OT workforce function more effectively
• Customized view of production data
• Modern asset management practices
• Monitoring of device specific, real-time data
• Enhanced predictive maintenance
24
25. Click to edit Master title style
MOBILIZING THE INDUSTRIAL WORKFORCE
25
26. Click to edit Master title style
FDT 3.0 Server – OPC UA Server vs Web Server
26
27. Click to edit Master title style
FDT 3.0 Server – OPC UA Server vs Web Server
27
FDT 3.0 OPC UA Server
• FDT OPC UA Information Model exposes below
information over OPC UA interface
Device Identification
Device Health Status
Offline/Online Configuration
Process Values
Documentation
Static Function
• Non-UI Methods are supported
• Network Topology supported
• Secure OPC UA is the communication between FDT
OPC UA Server and OPC UA Client application
• Supported FDT 2.0 onwards
• Based on FDT OPC UA companion specification
• Requires OPC UA supported FDT host system
• No additional coding required by DTM suppliers
• Can be extended to support OPC pub/sub mechanism
• FDT 3.0 Web Server exposes complete FDT DTM
functionality over web interfaces
Device Identification
Device Health Status
Offline/Online Configuration
Process Values
Documentation
Diagnosis
Compare (Offline/Online)
Static functions
Non-Standard functions
DTM GUI etc.
• All FDT DTM Methods are supported
Web User Interface - FDT style guide supported
Cross platform functionality
• JSON is used between DTM UI and BL for data
exchange
• Supported FDT 3.0 specification onwards
FDT 3.0 Web Server
28. Click to edit Master title style
FDT 3.0-enabled Ecosystem
28
FDT Host/System
Suppliers
DTM
Suppliers
FDT 3.0-enabled
App Suppliers
29. Click to edit Master title style
FDT 3.0-enabled Use Cases
Remote Monitoring and Diagnostic tool (mobile, tablet, desktop)
Asset Health Monitoring using OPC Pub/Sub
Asset Health Checkup Assistance App
Device Connection Assistance App
Production Performance App
29
30. Click to edit Master title style
#1: Remote Monitoring and Diagnostic Tool
Flowserve FDT 3.0 Case Study
30
31. Click to edit Master title style
#1: Remote Monitoring and Diagnostic Tool
Flowserve FDT 3.0 Case Study
31
32. Click to edit Master title style
#2: Asset Health Monitoring Using OPC Pub/Sub
Utthunga FDT 3.0 OPC Case Study
32
Image Source: Utthunga Technologies
33. Click to edit Master title style
#3: Asset Health Assistance App
33
FDT 3.0 Asset Health
Assistance App
Sequence of Events
• FDT 3.0 Mobile app finds the nearby devices info (RFID,
Manual tag, Geo Location)
• FDT3.0 Mobile App connects to FDT 3.0 web server/OPC UA
server
• FDT 3.0 requests for Device Health Info from the FDT 3.0
server for the nearby devices
• FDT3.0 Server sends the information back to FDT 3.0 mobile
app
• FDT 3.0 Mobile app displays the information
List all the devices near me
which needs maintenance
34. Click to edit Master title style
34
#4: Device Connection Assistance App
QRSCAN
SCANNING
Where are the terminals ?
How to connect to this device ?
Let me check user manual…..
35. Click to edit Master title style
#5: Production Performance App
35
Chemical Fertilizer Plant
36. Click to edit Master title style
DEVELOPING FDT 3.0 MOBILE SOLUTIONS
36
37. Click to edit Master title style
Empower Innovative Business Models
• FDT Common Components
– Create an Ecosystem of IIoT Ready Solutions
– Platform Independent Tool Sets
– Out-of-Box Ready
• FDT Server - Common Components
• FDT Desktop - Common Components
• FDT DTM - Common Components
– OPC UA Integration Auto-enabled
• No coding required
– Modern Development Environment
for Customization
• WebUI (HTML5, Java Script)
• Value-add for competitive differentiation
• App support
37
38. Click to edit Master title style
FDT 3.0 DTM Development
38
39. Click to edit Master title style
FDT 3.0 Certification
39
40. Click to edit Master title style
FDT 3.0 Mobility - Business Benefits
• Provides an open and standardized WebUI interface
• Supports mobile devices, platforms, and browsers
• Enables secure remote access to all the assets
• Authorizes mobile devices and users
• Supports customized app development for operations
(OT) and management (IT)
• Empowers the industrial workforce
• Allows a Service-oriented Architecture
• Enables cloud-based asset management
40
41. Click to edit Master title style
QUESTIONS & ANSWERS
41
42. Click to edit Master title style
HANDOUTS
42
• FDT 3.0 Architecture Brochure
• FDT 3.0 Developing Innovative Business Models White Paper
• FDT 3.0 Mobility White Paper
• Utthunga FDT/DTM Offerings