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FDT Mobility Secures Open Automation for I4.0
Webinar | 11 May 2021
SPEAKERS
Glenn Schulz - FDT Group
Smitha Rao - Utthunga
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Utthunga Overview
2
500+
Professionals
Germany
USA
Japan
HQ & Development Centre
Bangalore India
13
SERVICES
Embedded
Software &
Hardware
Product
Engineering
Digital
Services
Application
Software
Engineering
Quality
Engineering
FOCUS
Process &
Factory
Power &
Utilities
SOLUTIONS
IIoT, Cloud & Big
Data
Analytics
Solutions
Data
Connectivity
& Integration
Solutions
Custom
Solutions
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Industry Associations
3
 FDT Test & Certification Center
 Part of various Special Interest Groups (Technical
Specifications, Architecture, Test & Certification and
Marketing)
 Involved in reference Application Architecture, Design and
Development
 Technology Outsourcing Partner
 PROFIBUS and PROFINET Competency Center
 Part of Global Expert/Certified Community
https://opcfoundation.org/about/opc-foundation/experts/
https://www.profibus.com/pi-organization/certified-people/
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Today’s Speakers
4
Glenn Schulz
Smitha Rao
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Agenda
• State of the Industry
• Open & Secure Automation with FDT
• New FDT 3.0 Mobility Capabilities
• Mobilizing the Industrial Workforce
• Developing FDT 3.0 Mobile Solutions
• Questions & Answers
5
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STATE OF THE INDUSTRY
6
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Designed for Diverse and Modern Industrial Markets
7
Process
Automation
Factory
Automation
Hybrid
Automation
• Open Integration
– Standardized
– Data centric
– Mobile
– Remote access
• Flexible Architecture
– Scalable
– Agile
– Secure and robust
– Compatible
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• Secure
• Standardized
• Platform-independent
• Interoperable
• Web and OPC UA client-based
• Information-driven
• Service-oriented
Meets Market Demands
8
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FDT 3.0 IIoT Architecture (FITS)
9
• FDT IIoT Platform
– Single Server environment
– Skid to cloud-based solutions
– Built-in security
– Platform-independence
– Native OPC UA Server
– Embedded Web Server
– Universal device integration
– Common components
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OPEN AND SECURE AUTOMATION WITH FDT
10
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The Open Integration Advantage
• FDT IIoT Ecosystem
– FDT Server for distributive architectures for single and multiple
facilities
– FDT Desktop for single user architectures
– FDT DTM for any device
• Flexible Deployment Architecture
– Skid-to-cloud scalability
– Cloud, on-premise, edge
– Cross platform functionality
• Sensor-to-Cloud Integration
– Direct maintenance and optimization data path
– Support for all IT networks and OT protocols
• Backwards Compatibility
– FDT Desktop environment
– FDI DP integration
11
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Key Features of the FDT Server™
• Integrated Web Server
– Leverages a browser-based environment
– Modernizes field device management
– Transforms OT access for remote asset management
12
TL
• Embedded OPC UA Server
– Leverages a standard OPC client-based environment
– Enables IT/OT integration of real-time data
– Supports ERP/MES for enterprise connectivity
– Supports OPC UA Pub-Sub
• End-to-End Security
– TLS encrypted communications with 509v3
Certificates for authentication
– Role-based access control
– On-the-wire security for enabled protocols
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Aligned with NUMAR NE 175 Open Architecture
13
• FDT 3.0 Enhances Visualization
– Provides 2nd Channel to the
Automation Pyramid
– Open and Secure
– Monitoring and Optimization
• Device health
• Maintenance activities
• Asset management
– Eliminates dependencies on
the PLC, DCS or Asset
Management System
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NEW FDT 3.0 MOBILITY CAPABILITIES
14
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Transforming Processes and Productivity
Experience has shown that mobility is an
enabling technology that enhances the ability to:
 Improve service efficiency
 Reduce maintenance costs
 Increase equipment uptime
 Extend asset life
 Enhance the bottom line
 Increase employee satisfaction
15
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Expanding Today’s Capabilities
16
Today Tomorrow
Device = Object Device = App
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FDT 3.0 Device DTM – Key Driver for Mobility
17
• Business Logic
– Defines online and offline parameter profiles
– Device model & bus mapping
– NUMAR NE-107
• Web User Interface (required style guide)
– Responsive by design (HTML5 and
JavaScript)
– Browser-based and mobile-friendly
– Cross-platform functionality
• OPC UA Ready
– No coding required
– Real-time OT/IT access
• Secure
– Requires certification
– Digitally signed tamper-proof and non-
repudiation
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FDT Open & Secure Interface Mobilizes Visualization
18
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FDT 3.0 DTMs – Distributed & Portable WebUI
19
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New FDT 3.0 Style Guide User Interface (Responsive)
20
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Style Guide Supports All Mobile Devices
21
Touch-screen and soft-keyboard functionality
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FDT 3.0 DTM Responsive By Design
22
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Service Oriented Architecture (SOA)
• FDT Server provides data resources to authenticated and authorized clients
and users
– FDT clients
– OPC UA clients
– Mobile devices (smartphones, tablets, laptops)
• Flexible Communication Options
– Client/Server – Request-Response Communication
• One-to-one configurations
– PubSub – Subscribing to Data and Event Notification
• One-to-many configurations
23
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Monitoring and Optimization Apps
Customized Apps Leveraging the FDT 3.0 Ecosystem
– Help the IT/OT workforce function more effectively
• Customized view of production data
• Modern asset management practices
• Monitoring of device specific, real-time data
• Enhanced predictive maintenance
24
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MOBILIZING THE INDUSTRIAL WORKFORCE
25
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FDT 3.0 Server – OPC UA Server vs Web Server
26
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FDT 3.0 Server – OPC UA Server vs Web Server
27
FDT 3.0 OPC UA Server
• FDT OPC UA Information Model exposes below
information over OPC UA interface
 Device Identification
 Device Health Status
 Offline/Online Configuration
 Process Values
 Documentation
 Static Function
• Non-UI Methods are supported
• Network Topology supported
• Secure OPC UA is the communication between FDT
OPC UA Server and OPC UA Client application
• Supported FDT 2.0 onwards
• Based on FDT OPC UA companion specification
• Requires OPC UA supported FDT host system
• No additional coding required by DTM suppliers
• Can be extended to support OPC pub/sub mechanism
• FDT 3.0 Web Server exposes complete FDT DTM
functionality over web interfaces
 Device Identification
 Device Health Status
 Offline/Online Configuration
 Process Values
 Documentation
 Diagnosis
 Compare (Offline/Online)
 Static functions
 Non-Standard functions
 DTM GUI etc.
• All FDT DTM Methods are supported
Web User Interface - FDT style guide supported
Cross platform functionality
• JSON is used between DTM UI and BL for data
exchange
• Supported FDT 3.0 specification onwards
FDT 3.0 Web Server
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FDT 3.0-enabled Ecosystem
28
FDT Host/System
Suppliers
DTM
Suppliers
FDT 3.0-enabled
App Suppliers
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FDT 3.0-enabled Use Cases
 Remote Monitoring and Diagnostic tool (mobile, tablet, desktop)
 Asset Health Monitoring using OPC Pub/Sub
 Asset Health Checkup Assistance App
 Device Connection Assistance App
 Production Performance App
29
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#1: Remote Monitoring and Diagnostic Tool
Flowserve FDT 3.0 Case Study
30
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#1: Remote Monitoring and Diagnostic Tool
Flowserve FDT 3.0 Case Study
31
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#2: Asset Health Monitoring Using OPC Pub/Sub
Utthunga FDT 3.0 OPC Case Study
32
Image Source: Utthunga Technologies
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#3: Asset Health Assistance App
33
FDT 3.0 Asset Health
Assistance App
Sequence of Events
• FDT 3.0 Mobile app finds the nearby devices info (RFID,
Manual tag, Geo Location)
• FDT3.0 Mobile App connects to FDT 3.0 web server/OPC UA
server
• FDT 3.0 requests for Device Health Info from the FDT 3.0
server for the nearby devices
• FDT3.0 Server sends the information back to FDT 3.0 mobile
app
• FDT 3.0 Mobile app displays the information
List all the devices near me
which needs maintenance
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34
#4: Device Connection Assistance App
QRSCAN
SCANNING
Where are the terminals ?
How to connect to this device ?
Let me check user manual…..
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#5: Production Performance App
35
Chemical Fertilizer Plant
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DEVELOPING FDT 3.0 MOBILE SOLUTIONS
36
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Empower Innovative Business Models
• FDT Common Components
– Create an Ecosystem of IIoT Ready Solutions
– Platform Independent Tool Sets
– Out-of-Box Ready
• FDT Server - Common Components
• FDT Desktop - Common Components
• FDT DTM - Common Components
– OPC UA Integration Auto-enabled
• No coding required
– Modern Development Environment
for Customization
• WebUI (HTML5, Java Script)
• Value-add for competitive differentiation
• App support
37
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FDT 3.0 DTM Development
38
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FDT 3.0 Certification
39
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FDT 3.0 Mobility - Business Benefits
• Provides an open and standardized WebUI interface
• Supports mobile devices, platforms, and browsers
• Enables secure remote access to all the assets
• Authorizes mobile devices and users
• Supports customized app development for operations
(OT) and management (IT)
• Empowers the industrial workforce
• Allows a Service-oriented Architecture
• Enables cloud-based asset management
40
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QUESTIONS & ANSWERS
41
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HANDOUTS
42
• FDT 3.0 Architecture Brochure
• FDT 3.0 Developing Innovative Business Models White Paper
• FDT 3.0 Mobility White Paper
• Utthunga FDT/DTM Offerings
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Thank You for Your Attention
© 2020 FDT Group AISBL; All Rights Reserved
All other product brands or product names are trademarks
of their respective owners.

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FDT Mobility Secures Open Automation for Industrie 4 0 | FDT Group | Utthunga

  • 1. Click to edit Master title style FDT Mobility Secures Open Automation for I4.0 Webinar | 11 May 2021 SPEAKERS Glenn Schulz - FDT Group Smitha Rao - Utthunga
  • 2. Click to edit Master title style Utthunga Overview 2 500+ Professionals Germany USA Japan HQ & Development Centre Bangalore India 13 SERVICES Embedded Software & Hardware Product Engineering Digital Services Application Software Engineering Quality Engineering FOCUS Process & Factory Power & Utilities SOLUTIONS IIoT, Cloud & Big Data Analytics Solutions Data Connectivity & Integration Solutions Custom Solutions
  • 3. Click to edit Master title style Industry Associations 3  FDT Test & Certification Center  Part of various Special Interest Groups (Technical Specifications, Architecture, Test & Certification and Marketing)  Involved in reference Application Architecture, Design and Development  Technology Outsourcing Partner  PROFIBUS and PROFINET Competency Center  Part of Global Expert/Certified Community https://opcfoundation.org/about/opc-foundation/experts/ https://www.profibus.com/pi-organization/certified-people/
  • 4. Click to edit Master title style Today’s Speakers 4 Glenn Schulz Smitha Rao
  • 5. Click to edit Master title style Agenda • State of the Industry • Open & Secure Automation with FDT • New FDT 3.0 Mobility Capabilities • Mobilizing the Industrial Workforce • Developing FDT 3.0 Mobile Solutions • Questions & Answers 5
  • 6. Click to edit Master title style STATE OF THE INDUSTRY 6
  • 7. Click to edit Master title style Designed for Diverse and Modern Industrial Markets 7 Process Automation Factory Automation Hybrid Automation • Open Integration – Standardized – Data centric – Mobile – Remote access • Flexible Architecture – Scalable – Agile – Secure and robust – Compatible
  • 8. Click to edit Master title style • Secure • Standardized • Platform-independent • Interoperable • Web and OPC UA client-based • Information-driven • Service-oriented Meets Market Demands 8
  • 9. Click to edit Master title style FDT 3.0 IIoT Architecture (FITS) 9 • FDT IIoT Platform – Single Server environment – Skid to cloud-based solutions – Built-in security – Platform-independence – Native OPC UA Server – Embedded Web Server – Universal device integration – Common components
  • 10. Click to edit Master title style OPEN AND SECURE AUTOMATION WITH FDT 10
  • 11. Click to edit Master title style The Open Integration Advantage • FDT IIoT Ecosystem – FDT Server for distributive architectures for single and multiple facilities – FDT Desktop for single user architectures – FDT DTM for any device • Flexible Deployment Architecture – Skid-to-cloud scalability – Cloud, on-premise, edge – Cross platform functionality • Sensor-to-Cloud Integration – Direct maintenance and optimization data path – Support for all IT networks and OT protocols • Backwards Compatibility – FDT Desktop environment – FDI DP integration 11
  • 12. Click to edit Master title style Key Features of the FDT Server™ • Integrated Web Server – Leverages a browser-based environment – Modernizes field device management – Transforms OT access for remote asset management 12 TL • Embedded OPC UA Server – Leverages a standard OPC client-based environment – Enables IT/OT integration of real-time data – Supports ERP/MES for enterprise connectivity – Supports OPC UA Pub-Sub • End-to-End Security – TLS encrypted communications with 509v3 Certificates for authentication – Role-based access control – On-the-wire security for enabled protocols
  • 13. Click to edit Master title style Aligned with NUMAR NE 175 Open Architecture 13 • FDT 3.0 Enhances Visualization – Provides 2nd Channel to the Automation Pyramid – Open and Secure – Monitoring and Optimization • Device health • Maintenance activities • Asset management – Eliminates dependencies on the PLC, DCS or Asset Management System
  • 14. Click to edit Master title style NEW FDT 3.0 MOBILITY CAPABILITIES 14
  • 15. Click to edit Master title style Transforming Processes and Productivity Experience has shown that mobility is an enabling technology that enhances the ability to:  Improve service efficiency  Reduce maintenance costs  Increase equipment uptime  Extend asset life  Enhance the bottom line  Increase employee satisfaction 15
  • 16. Click to edit Master title style Expanding Today’s Capabilities 16 Today Tomorrow Device = Object Device = App
  • 17. Click to edit Master title style FDT 3.0 Device DTM – Key Driver for Mobility 17 • Business Logic – Defines online and offline parameter profiles – Device model & bus mapping – NUMAR NE-107 • Web User Interface (required style guide) – Responsive by design (HTML5 and JavaScript) – Browser-based and mobile-friendly – Cross-platform functionality • OPC UA Ready – No coding required – Real-time OT/IT access • Secure – Requires certification – Digitally signed tamper-proof and non- repudiation
  • 18. Click to edit Master title style FDT Open & Secure Interface Mobilizes Visualization 18
  • 19. Click to edit Master title style FDT 3.0 DTMs – Distributed & Portable WebUI 19
  • 20. Click to edit Master title style New FDT 3.0 Style Guide User Interface (Responsive) 20
  • 21. Click to edit Master title style Style Guide Supports All Mobile Devices 21 Touch-screen and soft-keyboard functionality
  • 22. Click to edit Master title style FDT 3.0 DTM Responsive By Design 22
  • 23. Click to edit Master title style Service Oriented Architecture (SOA) • FDT Server provides data resources to authenticated and authorized clients and users – FDT clients – OPC UA clients – Mobile devices (smartphones, tablets, laptops) • Flexible Communication Options – Client/Server – Request-Response Communication • One-to-one configurations – PubSub – Subscribing to Data and Event Notification • One-to-many configurations 23
  • 24. Click to edit Master title style Monitoring and Optimization Apps Customized Apps Leveraging the FDT 3.0 Ecosystem – Help the IT/OT workforce function more effectively • Customized view of production data • Modern asset management practices • Monitoring of device specific, real-time data • Enhanced predictive maintenance 24
  • 25. Click to edit Master title style MOBILIZING THE INDUSTRIAL WORKFORCE 25
  • 26. Click to edit Master title style FDT 3.0 Server – OPC UA Server vs Web Server 26
  • 27. Click to edit Master title style FDT 3.0 Server – OPC UA Server vs Web Server 27 FDT 3.0 OPC UA Server • FDT OPC UA Information Model exposes below information over OPC UA interface  Device Identification  Device Health Status  Offline/Online Configuration  Process Values  Documentation  Static Function • Non-UI Methods are supported • Network Topology supported • Secure OPC UA is the communication between FDT OPC UA Server and OPC UA Client application • Supported FDT 2.0 onwards • Based on FDT OPC UA companion specification • Requires OPC UA supported FDT host system • No additional coding required by DTM suppliers • Can be extended to support OPC pub/sub mechanism • FDT 3.0 Web Server exposes complete FDT DTM functionality over web interfaces  Device Identification  Device Health Status  Offline/Online Configuration  Process Values  Documentation  Diagnosis  Compare (Offline/Online)  Static functions  Non-Standard functions  DTM GUI etc. • All FDT DTM Methods are supported Web User Interface - FDT style guide supported Cross platform functionality • JSON is used between DTM UI and BL for data exchange • Supported FDT 3.0 specification onwards FDT 3.0 Web Server
  • 28. Click to edit Master title style FDT 3.0-enabled Ecosystem 28 FDT Host/System Suppliers DTM Suppliers FDT 3.0-enabled App Suppliers
  • 29. Click to edit Master title style FDT 3.0-enabled Use Cases  Remote Monitoring and Diagnostic tool (mobile, tablet, desktop)  Asset Health Monitoring using OPC Pub/Sub  Asset Health Checkup Assistance App  Device Connection Assistance App  Production Performance App 29
  • 30. Click to edit Master title style #1: Remote Monitoring and Diagnostic Tool Flowserve FDT 3.0 Case Study 30
  • 31. Click to edit Master title style #1: Remote Monitoring and Diagnostic Tool Flowserve FDT 3.0 Case Study 31
  • 32. Click to edit Master title style #2: Asset Health Monitoring Using OPC Pub/Sub Utthunga FDT 3.0 OPC Case Study 32 Image Source: Utthunga Technologies
  • 33. Click to edit Master title style #3: Asset Health Assistance App 33 FDT 3.0 Asset Health Assistance App Sequence of Events • FDT 3.0 Mobile app finds the nearby devices info (RFID, Manual tag, Geo Location) • FDT3.0 Mobile App connects to FDT 3.0 web server/OPC UA server • FDT 3.0 requests for Device Health Info from the FDT 3.0 server for the nearby devices • FDT3.0 Server sends the information back to FDT 3.0 mobile app • FDT 3.0 Mobile app displays the information List all the devices near me which needs maintenance
  • 34. Click to edit Master title style 34 #4: Device Connection Assistance App QRSCAN SCANNING Where are the terminals ? How to connect to this device ? Let me check user manual…..
  • 35. Click to edit Master title style #5: Production Performance App 35 Chemical Fertilizer Plant
  • 36. Click to edit Master title style DEVELOPING FDT 3.0 MOBILE SOLUTIONS 36
  • 37. Click to edit Master title style Empower Innovative Business Models • FDT Common Components – Create an Ecosystem of IIoT Ready Solutions – Platform Independent Tool Sets – Out-of-Box Ready • FDT Server - Common Components • FDT Desktop - Common Components • FDT DTM - Common Components – OPC UA Integration Auto-enabled • No coding required – Modern Development Environment for Customization • WebUI (HTML5, Java Script) • Value-add for competitive differentiation • App support 37
  • 38. Click to edit Master title style FDT 3.0 DTM Development 38
  • 39. Click to edit Master title style FDT 3.0 Certification 39
  • 40. Click to edit Master title style FDT 3.0 Mobility - Business Benefits • Provides an open and standardized WebUI interface • Supports mobile devices, platforms, and browsers • Enables secure remote access to all the assets • Authorizes mobile devices and users • Supports customized app development for operations (OT) and management (IT) • Empowers the industrial workforce • Allows a Service-oriented Architecture • Enables cloud-based asset management 40
  • 41. Click to edit Master title style QUESTIONS & ANSWERS 41
  • 42. Click to edit Master title style HANDOUTS 42 • FDT 3.0 Architecture Brochure • FDT 3.0 Developing Innovative Business Models White Paper • FDT 3.0 Mobility White Paper • Utthunga FDT/DTM Offerings
  • 43. Click to edit Master title style Thank You for Your Attention © 2020 FDT Group AISBL; All Rights Reserved All other product brands or product names are trademarks of their respective owners.