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DIGITAL
TRANSFORMATION
OF LOCOMOTIVE
SERVICE
The largest locomotive maintenance
and repair service group in Russia
and Europe
The Group includes companies that provide
full service, repair and upgrade of traction
rolling stock according to the life-cycle con-
tract system, leasing of locomotives, manu-
facturing of units and parts for companies of
the heavy equipment industry
10
>60,000
2/3
64
locomotive repair
plants
employees
locomotive service
depots
of all RZD OJSC
locomotive fleet
is serviced by
LocoTech Group
over 90
presence
in 64 regions
of the Russian
Federation
LocoTech Group is included in ratings of
the largest companies of the country
32
Structure
of the
Group
Wholesale of metal waste and scrap Accounting, tax accounting and
reporting services for divisions of
the Group
Within the group LocoTech-Prom-
service is an integrated service
provider of maintenance, repair or
modernization of the traction fleet
in the territory of the Russian
Federation and foreign countries
AM-Tech LLC LocoTech Expert LLC
LocoTech-Promservice LLC
Creation and implementation of in-
novative rail transport traffic control
systems
Provision of maintenance and minor
repairs of locomotives in more than
90 service depots
LocoTech Signal LLC
LocoTech-Service LLC
Provision of medium repairs, over-
hauls and upgrade of locomotives
on the basis of 10 locomotive repair
plants, production of components
Zheldorremmash JSC
Comprehensive provision of ma-
chine-building enterprises with
inventory items
LocoTech Trading
House LLC
Production of traction rolling stock
spare parts
LocoTech Foundry
plants LLC
Provision of equipment and loco-
motive traction rental to the largest
operators of rolling stock
LocoTech-Leasing LLC
Development of modern
technologies for repair and
operation of railway equipment.
Creation and manufacturing
of technological equipment for
diagnostics and repair of rolling
stock
NIITKD OJSC
Development of automated rolling
stock control processes
AVP Technology LLC
54
History
2012 2014
2013
2016 2018
2015 2017
All Zheldorremmash JSC manufacturing
enterprises have been audited
by the business management system
for compliance with the International
Railway Industry Standard IRIS.
RAEX rating agency (Expert RA) has assigned
A credit rating to TMH-Leasing («high credit
rating», the third sublevel), forecast is stable.
LocoTech Group is the 80th in The 200 largest
private companies of Russia by Forbes,
the 126th in the RBC rating of The 500 largest
companies of Russia, and the 130th in RAEX
Expert rating.
Implementation
of a comprehensive
program to improve quality
of repairs and maintenance
with introduction of digital
technologies, automation
of planning and production
management systems.
The principal projects are
Smart Locomotive and Digital
Depot.
TMH-Service LLC concludes a 5-year
service contract for 5,046 RZD OJSC
locomotives (about 25% of the
company’s fleet).
TMH-Service LLC bought in 75%-2
of Zheldorremmash JSC shares.
Locomotive Technologies LLC
managing company has been created.
TMH-Service LLC has concluded
an auction-based contract
with RZD OJSC for a full service
of 14,799 locomotives. More
than 90 locomotive repair depots
throughout whole Russia have
been handed over to the company.
A unified control system that provides an
operational control of production facilities
in the regions where the Group operates
has been created.
LocoTech Group is the 139th in the largest
Russian companies rating by RAEX rating
agency (Expert RA).
LocoTech-Promservice LLC has been
accepted as a member of SRO Union
of members of the railway market.
Renaming of key assets as a part of
rebranding of the Group: TMH-Service LLC
has been renamed to LocoTech-Service
LLC, and TMHS Trading House LLC has
been renamed to LocoTech Trading House
LLC.
6 7
READY
FOR OPERATION
THROUGHOUT
THE LIFE-CYCLE
LOCOMOTIVE
Fleet
diagnostics
and analytics
Leasing
of traction
rolling stock
Overhaul and
upgrade
Service and
maintenance
Planning
Spare part
supply and
logistics
Repair of spare
parts and
equipment
Traction rolling stock mainte-
nance according to the life-
cycle contract system is:
Continuous control of compliance with operating mode
Forecasting of possible malfunctions and their prompt
elimination
Use of end-to-end documentation
Significant optimization of costs for unscheduled repairs
Repair technology control
Provision of logistics for the locomotive fleet (all series)
Maintenance of constant stock of spare parts for un-
scheduled repairs
Increasing of the fleet availability factor more than 5%
above the mandatory level
Locomotive servicing
throughout the life cycle
Experience of cooperation of
LocoTech Group with the largest
customer RZD OJSC proves
efficiency of servicing locomotives
through manufacturer’s service
companies.
Combining of competencies,
many years of experience and
application of modern management
technologies allow LocoTech Group
to offer a unique product to its
customers – complete maintenance
and repair of traction rolling stock
under the life-cycle contract system.
8 9
Cooperation with
RZD OJSC
Having the planned locomotive performance improved, the Group has con-
tributed to growth of RZD OJSC freight turnover and reduction of losses
from delay in delivery of cargoes
LocoTech Group production activities have improved efficiency
of the Russian Railways business:
All types of regular service and maintenance of locomotives from routine
safety checks to deep overhauling and modernization of rolling stock
including operational life extension.
We strive for long-term, confidential, transparent relationships with partners, suppliers and contractors,
and advocate for flexible mutually beneficial business relationships.
The key customer of LocoTech Group is RZD OJSC.
We serve more than 2/3 of the RZD locomotive fleet.
-19%*
RZD OJSC costs for maintenance of
the locomotive repair system have
been reduced by 19%
* Based on results of 2015-2016
of annual savings resulted from
increase of RZD OJSC locomotives
operation availability factor
850 *million
rubles
1110
Series of locomotives serviced:
VL10
VL10K
VL10U
VL10UK
VL11
VL11K
VL15
VL65
VL80
VL80R
VL S
VL80 T
VL85
2ES4K
2EC6
2ES5K
3ES5K
ChS2
ChS2K
ChS2T
ChS4T
ChS7
ChS8
ChS200
EP1
EP1P
EP1M
EP2K
EP10
E5K
2TE116
2TE116K
2TE116U
TEP70
TEP70U
TEP70BS
TE10
TEM7
TEM7A
TEM2
TEM15
TEM18
ChME3
OPE-1
OPE-1AM
М62
ChS6
Production infrastructure:
Zheldorremmash JSC
Zheldorremmash JSC is the largest company on the Russian traction rolling
stock repair market.
The company includes 10 locomotive repair plants throughout the
country and an Engineering Centre that is engaged in development and
implementation of new equipment and technologies, optimization of types
of traction rolling stock repair.
The following operations are performed based
on Zheldorremmash plants:
Locomotive overhaul and average repair
Maintenance of traction units and locomotive
equipment
Manufacture of spare parts and components
1312
Zheldorremmash
branches
• New repair technologies
• Regulatory and engineering documentation
• Rolling stock improvement
• Expertise and testing
• Energy-saving programs
• Environmental programs
ENGINEERING CENTRE
(YAROSLAVL)
Specialization:
RERZ ROSTOV-ON-DON ELECTRIC
LOCOMOTIVE REPAIR PLANT
Locomotive repair:
VL80K
VL80T
VL80C
EP10
UULVRZ ULAN-UDE LOCOMOTIVE
AND CAR REPAIR PLANT
Locomotive repair:
2ES5
3ES5
VL65
VL80 T
VL80 C
VL80 R
VL80 TK
VL80 SK
VL85
E5K
VTRZ VORONEZH DIESEL
LOCOMOTIVE REPAIR PLANT
Locomotive repair:
2TE116
2TE116K
2TE116U
TEP70
TEP70BS
TEP70U
YaERZ YAROSLAVL ELECTRIC
LOCOMOTIVE REPAIR PLANT
Locomotive repair:
ChS2
ChS2K
ChS2T
ChS6
ChS7
ChS200
EP2K
ChME3
VL10
ATRZ ASTRAKHAN DIESEL
LOCOMOTIVE REPAIR PLANT
Locomotive repair:
TEM2A
TEM2U
TEM2UM
TEM2K
TEM18D
TEM18DM
ULRZ USSURIYSK LOCOMOTIVE
REPAIR PLANT
Locomotive repair:
2TEM10M
3TE10M
4TE10C
2TE10Y
3TE10Y
2TE10UT
3TE10UT
TEM7
TEM7A
TE10MK
3TE10MK
2TE10UK
3TE10UK
TEM2A
TEM2U
TEM2UM
TEM2K
M62
DM62
M62U
OLRZ ORENBURG
LOCOMOTIVE REPAIR PLANT
Locomotive repair:
2TE10U
3TE10U
2TE10M
2TE116
3TE10M
ChME3
NERZ NOVOSIBIRSK ELECTRIC
LOCOMOTIVE REPAIR PLANT
ChERZ CHELYABINSK ELECTRIC
LOCOMOTIVE REPAIR PLANT
Locomotive repair:
VL10
VL10U
VL11
VL11K
VL11U
VL11M
VL15
VL80C
2ES4K
Electric
locomotives
Diesel
locomotives
Yaroslavl
Voronezh
Orenburg
Chelyabinsk
Yekaterinburg
Novosibirsk
Ulan-Ude
Rostov-on-Don
Astrakhan
Ussuriisk
OPE-1
ChME3K
EP1
EP1P
M62UK
1514
Production infrastructure:
LocoTech-Service LLC
LocoTech-Service LLC provides maintenance of traction rolling stock.
Company production base is over 90 service locomotive depots throughout
the country.
Сomplex of the company’s services includes scheduled and unscheduled
maintenance of locomotive traction, purchasing of line equipment for
maintaining locomotives in proper operating condition.
LocoTech-Service provides
maintenance of locomotives
of all the main series operated
in Russia and the CIS
Series of locomotives serviced:
VL10 v/i
(К, U, Uк)
VL11 v/i
(VL11к, VL11м)
VL80 v/i
VL85
EP1 v/i
EP1P
EP1M
EP10
E5К
2ES5
2ES5К
3ES5К
4ES5К
2ES4К
3ES4К
ChS4
ChS4t
ChS6
ChS7
ChS2 v/i
ChS2
ChS2К
ChS2Т
ChS200
TEM2 v/i
TEM7
TEM7А
ChME3 v/i
2TE70
ТEP70 (U, BS)
2TE116 v/i
3TE116 v/i
2TE10 v/i
3TE10 v/i
2TE25 v/i
(А, АМ, К,КМ)
TEМ18 v/i
(V, G, D, М)
М62 v/i
DМ62
2М62
3М62
3М62U
1716
LocoTech-Service
branches
11689 locomotive sections
11328 diesel sections
Rtishchevo, Voronezh, Belgorod, Elets, Liski, Michurinsk, Povo-
rino, Rossosh-Passazhirskaya, Sarepta, Astrakhan, Volgograd,
Ershovskoe, Petrovvalskoe, Saratov
Yuzhnyi Branch
2TE116 v/i
TE10 v/i
TEM18 v/i
VL80 v/i
ChS4T
TEM2
TEM2 v/i
TEM7
ChS7
EP10
TEM7A
TEP70
TEP70BS
EP1M
EP1P
EP2K
TEP70U
ChME3 v/i
Inskaya, Karasuk, Barnaul, Topki, Barabinsk,
Tyumen, Ugra, Serov
Zapadno-Sibirskyj Branch
TEM2
2TE116 v/i
TE10 v/i
VL80 v/i
TEM18 v/i
TEM2
TEM2A
ChS2
TEM2AK
TEM7
TEM7A
EP1 EP2K
TEP70
TEP70BS
TEP7U
Nyandoma-Severnaya, Vologda, Sharia,
Buyj-Passazhirskyj, Ivanovo, Pechora, Solvychegodsk
Severnyj Branch
2TE116U
2TE116UD
VL60K
VL60P/K
VL80 v/i
2TE70
TE10 v/i
ChS2K
ChS2T
ChS4
TEP70
ChME2
ChS4T
ChS6
ChS7
ChS8
EP1
EP1M
EP2
ChME3 v/i
Morozovskaya, Timashevsk-Kavkaz, Tuapse-Passazhirsk,
Tikhoretskaya, Mineralnye Vody, Salsk, Svetlograd,
Gudermes-Grozny, Derbent-Makhachkala
Severo-Kavkazskyj Branch
2TE116
2TE116U
VL80 v/i
2VL60K
TE10 v/i
TEM2
2ES4K
VL10
TEM7
TEM7A
VL60K
ChS4T
ChS8
EP1
TEP70
TEP70BS
ChME3 v/i
EP1M
EP1P
Primorskoe, Dalnevostochnoe, Sibirtsevo, Razdolnoye,
Chita, Dauria, Chernyshevsk, Belogorsk, Magdagachi,
Amur, Tynda-Severnaya
Dalnevostochnyj Branch
M62 v/i
TE10 v/i
VL80 v/i
2ES5K
TEM18 v/i
TEM2
2ES5K
VL60K
TEM2A
TEM2AK
VL60P/K
VL85
E5K
EP1
TEM7A
TEP70
TEP70BS
TEP70U
EP1P
Bratsk, Taishet, Irkutsk, Nizhneudinsk, Ulan-Ude, Irkutsk,
Zima, Abakan, Kansk-Ilanskyj, Bogotol, Achinsk,
Krasnoyarsk
Vostochno-Sibirskyj Branch
2TE116
2TE116U
VL80 v/i
2ES5K
TE10 v/i
TEM18 v/i
2ES5K
VL60K
TEM2
TEM2A
VL60PK
VL65
VL85
E5K
TEM3
TEM7
TEM7A
EP1
EP1P
Murom-Vostochnyj, Gorkyj-Central, Lyangasovo-
Zapadnyj, Yudino-Kazan, Agryz-Yuzhnyj, Kirov-
Vyatka, Krasnoufimsk-Uralskyj
Zapadnyj Branch
2TE116
M62 v/i
VL80 v/i
TGM23B
TGM23V
VL60К
TGM23D
TE10 v/i
VL60P/К ChS4Т
TEP70U
ChME3
ChME3B
EP1М
Kaliningrad, Saint-Petersburg-Sortirovochny-Vitebsk, Saint-
Petersburg-Sortirovochny-Moskovsky, Saint-Petersburg, Volkhov,
Tver, Velikie Luki, Dno-Pskovskoe, Malaya Vishera, Kem, Khvojnaya,
Petrozavodsk, Kandalaksha
Severo-Zapadnyj Branch
2TE116 v/i
M62
M62 v/i
M62U
2ES4K
2ES5K
VL10
TGM23B
TGM23V
TGM10 v/i
TEM17
VL10U
VL15
VL15C
TEM18 v/i
TEM1M
TEM2
TEM2A
VL60K
VL60P/K
VL80 v/i
TEM3
TEM7
TEM7A
TEP70
ChS2
ChS200
ChS2T
ChME2
ChME3 v/i
ChS6
ChS7
EP1
EP1M
EP2K
Moskva-Sortirovochnaya, Ozherelie, Kursk, Vyazma, Bryansk-
Lgovskiy, Likhobory, Orel, Voronezh, Smolensk, Uzlovaya
Moscow Branch
M62 v/i
2TE116
VL11
VL60P/K
2TE25A
2TE25K
VL80 v/i
ChS2K, ChS4
TE10 v/i
TEM2
ChS4T
ChS7
ChS8
EP10
TEM7A
TEP70
ChME3 v/i
Novosibirsk
Irkutsk
Nizhnyj Novgorod
Rostov-on-Don
Voronezh
Yaroslavl
Moscow
Saint-Petersburg
Khabarovsk
1918
The LTPS approach to business is based on lifetime service
contracts with guarantee of the fleet availability factor
When working on the foreign markets LocoTech Group
strategy is to become local through purchase or joint
operation of local repair and maintenance facilities
bringing Russian expertise of complete maintenance
and repair of traction rolling stock under the life-cycle
contract system.
LocoTech group can help the client
to apply for Russian export credit
financing for the projects with high
Russian content, i.e. modernization
of locomotives using new Russian
diesel engines.
Maintenance
of locomotives
Geography of LocoTech-
Promservice presence
Using unique Russian experience in managing the technical condition of a huge fleet of locomotives, LocoTech can
provide a full range of services to upgrade fleet capabilities to Russian and foreign customers.
Within the group LocoTech-Promservice (LTPS) is an integrated service provider of maintenance, repair or
modernization of the traction fleet in the territory of the Russian Federation and foreign countries.
optimizing the locomotive fleet to ensure its profitability and sustainability
increasing the fleet availability factor through regular maintenance and repair of traction rolling
stock
renewal fleet capability through modernization and overhaul of locomotives
Leading position in Russian market in respect to modernization and maintenance of locomotives
Ability to attract competitive export financing through Russian authorities
Readiness to invest in local facilities
Consultants and engineering services of LTPS offer customers:
Our advantages:
Russia Kazakhstan Mongolia Argentina
Middle East Eastern Europe
2120
The maintenance can be carried out either
at Zheldorremmash JSC locomotive repair
plants, or on customer’s sites
Repair of diesel engines
and electric machines
LocoTech offers services to repair diesel engines and electric cars to railway, road transport, and shipping companies,
as well as to industrial enterprises of various profiles.
Within the framework of electrical machinery direction, LocoTech
carries out upgrade and repair of electric machinery in railway
and motor transport sectors.
Diesel direction includes a full range of repairs of heavy diesel engines
of the following types:
and their modifications10D100 D49 D50
2322
Leasing of traction
rolling stock
Services of locomotive traction leasing are provided by LocoTech-Leasing LLC. The company has
a large fleet of shunting and trunk locomotives, which can be provided to customers on various
terms of operating lease, including full service.
In partnership with the largest Russian banks, LocoTech-Leasing LLC can provide locomotives on
terms of long-term financial leasing (7-10 years).
Insurance
premium
Refund
of loan
Delivery
of property
Lease
agreement
Property
insurance
Financing of
transaction
Delivery
of property
Sale and
purchase
agreement
Lease
payments
The operator receives an income
from sale of ready for decommis-
sioning locomotives, which can
be used for investment in fleet
upgrade
The operator does not bear the
costs associated with payment of
the tax, since the assets are trans-
ferred from the balance sheet
Quality and reliability of locomo-
tives is increased after they have
been upgraded at Zheldorrem-
mash JSC plants and transferred
to maintenance of LocoTech-
Service LLC
The leaseback scheme has the following
advantages for a railway operator:
The leaseback scheme
Leasing
Company
Property
Supplier
Insurance
Company
LesseeBank
2524
Manufacturing
of parts and spare parts
A wide range of components are manufactured on site of all Zheldorremmash JSC locomotive repair plants: spare
parts, rubber products and parts for locomotives, various types of brake pads.
manufacturing of moulded and forged parts,
blanks for manufacturing of spare parts
Mechanical production
manufacturing of spare parts for
diesel engines
Diesel production
manufacturing of components
for electrical equipment of locomotives
Electric engineering production
manufacturing of cast products
of ferrous and non-ferrous metals
Foundry
parts of automatic coupler, axle box of locomotive
and car wheel pairs
parts of bronze, brass, aluminium
compressors cylinders
Principle Item List:
springs
inserts for diesels
cogwheels and gears
brake pads
Gathering of scrap metal
Raw materials required for Zheldorremmash JSC foundries are provided by AM-Tech LLC. The Company
carries out production and procuring activities for sorting and processing of scrap metal on site of
locomotive repair plants.
Types of services:
Procurement, storage, processing,
sale of ferrous and non-ferrous
metals scrap
Weighing of cargoes Organization of cargo transporta-
tion by road and rail
Deep processing of pig iron Cutting of locomotive
and car park
2726
The main procured and supplied item groups:
Spare parts, components,
units and assemblies of trac-
tion rolling stock:
Raw materials, materials
for repair:
Others:
Public competitive
procedures are conducted
on www.b2b-locotech.ru
electronic trading platform.
Trading
and procurement
LocoTech Trading House LLC carries out trade and procurement activities
to provide LocoTech Group of companies with components and inventory,
as well as sells products manufactured by Zheldorremmash JSC.
Procurement activities
Work clothing and means
of protection
Diesel locomotives and
spare parts for them
Repair parts
and components
of trucks
Electric equipment
of traction-rolling stock
Bearings
Ferrous and non-ferrous
rolled metal
Fuels and lubricants, fuel
and energy resources
Rubber products
Tools
Other materials and
technical resources
Electrical components
Security systems
Cabling and wiring
products
Hardware and fasteners
2928
Commercial activity Scientific and engineering solutions
spare parts for KT-6 compressor,
compressors cylinders, MOP inserts,
air tanks, parts of automatic cou-
pler, parts of axle box of locomotive
and car wheel pairs, parts of bronze,
brass, aluminium, gaskets, and rub-
ber products
Other spare parts
and components:
The main engineering solution
and products of the company:
wheel pairs of cars and locomo-
tives, wheel pair rough forged axles,
wheel centres, cogwheels, gears,
brake pads, gearbox casing, springs.
Electrical equipment: electromag-
netic contractors, electro-
pneumatic contractors, pins, relays,
relay casings, arc chutes, cable
terminals
Radio channel-based traffic control systems
Microprocessor-based ALS/ARC coding systems with
redundancy
Dispatch control systems
Infrastructure diagnostics and monitoring systemsSpecialized systems of microprocessor centralization
for subway (taking into account specifics of subway
and increased requirements for readiness
and reliability of the systems)
Microprocessor centralization systems for trunk and
industrial transport
Traffic interval control systems with use of axe count
and signal track circuits
Spare parts
of the crew part:
cylinder bushings, diesel main bear-
ings and big end bearings, piston
pin, piston rings, piston ring cast
blanks, and pistons
Spare parts of D49, D50, D100,
K6S310DR diesel engines:
The company offers diesel, foundry, electric and mechanical products for sale. LocoTech-Signal LLC creates and implements innovative rail transport traffic control systems.
As a part of sale of excessive stocks, LocoTech Trading
House LLC offers unclaimed warehouse stock balance
and non-core products. List of current commodities and
materials is available on www.locotech.ru in section
Business/Sales of unclaimed commodities.
30 31
The main activities
of the company:
Development of innovative control systems, systems of train automatic
control and registration of rolling stock operation
Introduction of resource-saving technologies for the traction rolling stock
with a purpose of significant saving of fuel and power resources for train
traction
Production and implementation of systems in the railway network
Wireless data transmission on rolling stock operation and technical
condition to a customer’s server
Warranty and post-warranty services
Life-cycle operation support
Participation in development of modern information and control
technologies in railway transport
Scientific and engineering solutions
AVP Technology LLC offers effective solutions for automation
of railway rolling stock control processes.
NIITKD LLC develops specialized devices and software for transport
industry, manufactures non-standard process and diagnostic
equipment, on-board and stationary diagnostic tools. Including:
equipment for repair of rolling stock, means of process control and
diagnostics for companies of the locomotive, car, and track system.
The company manufactures test stations for traction electric motors
and auxiliary machines, ultrasonic cleaning units, on-board diagnostic
systems, vibration-acoustic diagnostic complexes for diagnostics of
reducer and bearing assemblies, rheostat testing complexes for diesel-
generator units.
LocoTech Group conducts scientific and technical activities aimed at improving of efficiency
of rail transport by introducing resource-saving technologies, using innovative control systems,
improving quality of diagnostics of locomotive faults.
3332
Digital projects Data Mining Process
LocoTech Group develops and implements Smart Locomotive system. This is a data
mining project that allows assessing a technical state of the locomotive, predicting
failures and real-time monitoring of operation.
Technology features:
Determining a probability of equipment unit failures
and forecast of equipment failure during the next
100 hours
Calculation of the unit residual life
Detection of pre-failure states in equipment
operation
Detection of violations of equipment operating
modes
It solves the following tasks:
Reduction of costs for unplanned repairs
Improving quality of repairs by using systems of new
generation
Transformation of resource management models
(supply, personnel)
Improving efficiency of equipment operation control
260
The system analyses
260 parameters for
2TE116U and 3TE116U
diesel locomotives
308
The system analyses
308 parameters for
TEP70U and TEP70BS
diesel locomotives
The system can find 60
types of violations in
equipment operation
and locomotive
operation modes
60
Operation monitoring
and forecast of the
technical state by means
of data mining
Clover PMM
Training without a teacher
and with a teacher
Data structuring, normalization
and enrichment
Locomotive unit
sensors
Server
Microprocessor
Result in form of graphs
in the work program
Datastr
eam Real
-tim
e
data
stream
34 35
2/5/4 bldg. 3 Slavyanskaya square,
Dom Metallurgov Business Centre,
Moscow, 109074, Russian Federation
+7 499 638 2298
www.locotech.ru | info@locotech.ru

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Digital Transformation of Locomotive Service

  • 2. The largest locomotive maintenance and repair service group in Russia and Europe The Group includes companies that provide full service, repair and upgrade of traction rolling stock according to the life-cycle con- tract system, leasing of locomotives, manu- facturing of units and parts for companies of the heavy equipment industry 10 >60,000 2/3 64 locomotive repair plants employees locomotive service depots of all RZD OJSC locomotive fleet is serviced by LocoTech Group over 90 presence in 64 regions of the Russian Federation LocoTech Group is included in ratings of the largest companies of the country 32
  • 3. Structure of the Group Wholesale of metal waste and scrap Accounting, tax accounting and reporting services for divisions of the Group Within the group LocoTech-Prom- service is an integrated service provider of maintenance, repair or modernization of the traction fleet in the territory of the Russian Federation and foreign countries AM-Tech LLC LocoTech Expert LLC LocoTech-Promservice LLC Creation and implementation of in- novative rail transport traffic control systems Provision of maintenance and minor repairs of locomotives in more than 90 service depots LocoTech Signal LLC LocoTech-Service LLC Provision of medium repairs, over- hauls and upgrade of locomotives on the basis of 10 locomotive repair plants, production of components Zheldorremmash JSC Comprehensive provision of ma- chine-building enterprises with inventory items LocoTech Trading House LLC Production of traction rolling stock spare parts LocoTech Foundry plants LLC Provision of equipment and loco- motive traction rental to the largest operators of rolling stock LocoTech-Leasing LLC Development of modern technologies for repair and operation of railway equipment. Creation and manufacturing of technological equipment for diagnostics and repair of rolling stock NIITKD OJSC Development of automated rolling stock control processes AVP Technology LLC 54
  • 4. History 2012 2014 2013 2016 2018 2015 2017 All Zheldorremmash JSC manufacturing enterprises have been audited by the business management system for compliance with the International Railway Industry Standard IRIS. RAEX rating agency (Expert RA) has assigned A credit rating to TMH-Leasing («high credit rating», the third sublevel), forecast is stable. LocoTech Group is the 80th in The 200 largest private companies of Russia by Forbes, the 126th in the RBC rating of The 500 largest companies of Russia, and the 130th in RAEX Expert rating. Implementation of a comprehensive program to improve quality of repairs and maintenance with introduction of digital technologies, automation of planning and production management systems. The principal projects are Smart Locomotive and Digital Depot. TMH-Service LLC concludes a 5-year service contract for 5,046 RZD OJSC locomotives (about 25% of the company’s fleet). TMH-Service LLC bought in 75%-2 of Zheldorremmash JSC shares. Locomotive Technologies LLC managing company has been created. TMH-Service LLC has concluded an auction-based contract with RZD OJSC for a full service of 14,799 locomotives. More than 90 locomotive repair depots throughout whole Russia have been handed over to the company. A unified control system that provides an operational control of production facilities in the regions where the Group operates has been created. LocoTech Group is the 139th in the largest Russian companies rating by RAEX rating agency (Expert RA). LocoTech-Promservice LLC has been accepted as a member of SRO Union of members of the railway market. Renaming of key assets as a part of rebranding of the Group: TMH-Service LLC has been renamed to LocoTech-Service LLC, and TMHS Trading House LLC has been renamed to LocoTech Trading House LLC. 6 7
  • 5. READY FOR OPERATION THROUGHOUT THE LIFE-CYCLE LOCOMOTIVE Fleet diagnostics and analytics Leasing of traction rolling stock Overhaul and upgrade Service and maintenance Planning Spare part supply and logistics Repair of spare parts and equipment Traction rolling stock mainte- nance according to the life- cycle contract system is: Continuous control of compliance with operating mode Forecasting of possible malfunctions and their prompt elimination Use of end-to-end documentation Significant optimization of costs for unscheduled repairs Repair technology control Provision of logistics for the locomotive fleet (all series) Maintenance of constant stock of spare parts for un- scheduled repairs Increasing of the fleet availability factor more than 5% above the mandatory level Locomotive servicing throughout the life cycle Experience of cooperation of LocoTech Group with the largest customer RZD OJSC proves efficiency of servicing locomotives through manufacturer’s service companies. Combining of competencies, many years of experience and application of modern management technologies allow LocoTech Group to offer a unique product to its customers – complete maintenance and repair of traction rolling stock under the life-cycle contract system. 8 9
  • 6. Cooperation with RZD OJSC Having the planned locomotive performance improved, the Group has con- tributed to growth of RZD OJSC freight turnover and reduction of losses from delay in delivery of cargoes LocoTech Group production activities have improved efficiency of the Russian Railways business: All types of regular service and maintenance of locomotives from routine safety checks to deep overhauling and modernization of rolling stock including operational life extension. We strive for long-term, confidential, transparent relationships with partners, suppliers and contractors, and advocate for flexible mutually beneficial business relationships. The key customer of LocoTech Group is RZD OJSC. We serve more than 2/3 of the RZD locomotive fleet. -19%* RZD OJSC costs for maintenance of the locomotive repair system have been reduced by 19% * Based on results of 2015-2016 of annual savings resulted from increase of RZD OJSC locomotives operation availability factor 850 *million rubles 1110
  • 7. Series of locomotives serviced: VL10 VL10K VL10U VL10UK VL11 VL11K VL15 VL65 VL80 VL80R VL S VL80 T VL85 2ES4K 2EC6 2ES5K 3ES5K ChS2 ChS2K ChS2T ChS4T ChS7 ChS8 ChS200 EP1 EP1P EP1M EP2K EP10 E5K 2TE116 2TE116K 2TE116U TEP70 TEP70U TEP70BS TE10 TEM7 TEM7A TEM2 TEM15 TEM18 ChME3 OPE-1 OPE-1AM М62 ChS6 Production infrastructure: Zheldorremmash JSC Zheldorremmash JSC is the largest company on the Russian traction rolling stock repair market. The company includes 10 locomotive repair plants throughout the country and an Engineering Centre that is engaged in development and implementation of new equipment and technologies, optimization of types of traction rolling stock repair. The following operations are performed based on Zheldorremmash plants: Locomotive overhaul and average repair Maintenance of traction units and locomotive equipment Manufacture of spare parts and components 1312
  • 8. Zheldorremmash branches • New repair technologies • Regulatory and engineering documentation • Rolling stock improvement • Expertise and testing • Energy-saving programs • Environmental programs ENGINEERING CENTRE (YAROSLAVL) Specialization: RERZ ROSTOV-ON-DON ELECTRIC LOCOMOTIVE REPAIR PLANT Locomotive repair: VL80K VL80T VL80C EP10 UULVRZ ULAN-UDE LOCOMOTIVE AND CAR REPAIR PLANT Locomotive repair: 2ES5 3ES5 VL65 VL80 T VL80 C VL80 R VL80 TK VL80 SK VL85 E5K VTRZ VORONEZH DIESEL LOCOMOTIVE REPAIR PLANT Locomotive repair: 2TE116 2TE116K 2TE116U TEP70 TEP70BS TEP70U YaERZ YAROSLAVL ELECTRIC LOCOMOTIVE REPAIR PLANT Locomotive repair: ChS2 ChS2K ChS2T ChS6 ChS7 ChS200 EP2K ChME3 VL10 ATRZ ASTRAKHAN DIESEL LOCOMOTIVE REPAIR PLANT Locomotive repair: TEM2A TEM2U TEM2UM TEM2K TEM18D TEM18DM ULRZ USSURIYSK LOCOMOTIVE REPAIR PLANT Locomotive repair: 2TEM10M 3TE10M 4TE10C 2TE10Y 3TE10Y 2TE10UT 3TE10UT TEM7 TEM7A TE10MK 3TE10MK 2TE10UK 3TE10UK TEM2A TEM2U TEM2UM TEM2K M62 DM62 M62U OLRZ ORENBURG LOCOMOTIVE REPAIR PLANT Locomotive repair: 2TE10U 3TE10U 2TE10M 2TE116 3TE10M ChME3 NERZ NOVOSIBIRSK ELECTRIC LOCOMOTIVE REPAIR PLANT ChERZ CHELYABINSK ELECTRIC LOCOMOTIVE REPAIR PLANT Locomotive repair: VL10 VL10U VL11 VL11K VL11U VL11M VL15 VL80C 2ES4K Electric locomotives Diesel locomotives Yaroslavl Voronezh Orenburg Chelyabinsk Yekaterinburg Novosibirsk Ulan-Ude Rostov-on-Don Astrakhan Ussuriisk OPE-1 ChME3K EP1 EP1P M62UK 1514
  • 9. Production infrastructure: LocoTech-Service LLC LocoTech-Service LLC provides maintenance of traction rolling stock. Company production base is over 90 service locomotive depots throughout the country. Сomplex of the company’s services includes scheduled and unscheduled maintenance of locomotive traction, purchasing of line equipment for maintaining locomotives in proper operating condition. LocoTech-Service provides maintenance of locomotives of all the main series operated in Russia and the CIS Series of locomotives serviced: VL10 v/i (К, U, Uк) VL11 v/i (VL11к, VL11м) VL80 v/i VL85 EP1 v/i EP1P EP1M EP10 E5К 2ES5 2ES5К 3ES5К 4ES5К 2ES4К 3ES4К ChS4 ChS4t ChS6 ChS7 ChS2 v/i ChS2 ChS2К ChS2Т ChS200 TEM2 v/i TEM7 TEM7А ChME3 v/i 2TE70 ТEP70 (U, BS) 2TE116 v/i 3TE116 v/i 2TE10 v/i 3TE10 v/i 2TE25 v/i (А, АМ, К,КМ) TEМ18 v/i (V, G, D, М) М62 v/i DМ62 2М62 3М62 3М62U 1716
  • 10. LocoTech-Service branches 11689 locomotive sections 11328 diesel sections Rtishchevo, Voronezh, Belgorod, Elets, Liski, Michurinsk, Povo- rino, Rossosh-Passazhirskaya, Sarepta, Astrakhan, Volgograd, Ershovskoe, Petrovvalskoe, Saratov Yuzhnyi Branch 2TE116 v/i TE10 v/i TEM18 v/i VL80 v/i ChS4T TEM2 TEM2 v/i TEM7 ChS7 EP10 TEM7A TEP70 TEP70BS EP1M EP1P EP2K TEP70U ChME3 v/i Inskaya, Karasuk, Barnaul, Topki, Barabinsk, Tyumen, Ugra, Serov Zapadno-Sibirskyj Branch TEM2 2TE116 v/i TE10 v/i VL80 v/i TEM18 v/i TEM2 TEM2A ChS2 TEM2AK TEM7 TEM7A EP1 EP2K TEP70 TEP70BS TEP7U Nyandoma-Severnaya, Vologda, Sharia, Buyj-Passazhirskyj, Ivanovo, Pechora, Solvychegodsk Severnyj Branch 2TE116U 2TE116UD VL60K VL60P/K VL80 v/i 2TE70 TE10 v/i ChS2K ChS2T ChS4 TEP70 ChME2 ChS4T ChS6 ChS7 ChS8 EP1 EP1M EP2 ChME3 v/i Morozovskaya, Timashevsk-Kavkaz, Tuapse-Passazhirsk, Tikhoretskaya, Mineralnye Vody, Salsk, Svetlograd, Gudermes-Grozny, Derbent-Makhachkala Severo-Kavkazskyj Branch 2TE116 2TE116U VL80 v/i 2VL60K TE10 v/i TEM2 2ES4K VL10 TEM7 TEM7A VL60K ChS4T ChS8 EP1 TEP70 TEP70BS ChME3 v/i EP1M EP1P Primorskoe, Dalnevostochnoe, Sibirtsevo, Razdolnoye, Chita, Dauria, Chernyshevsk, Belogorsk, Magdagachi, Amur, Tynda-Severnaya Dalnevostochnyj Branch M62 v/i TE10 v/i VL80 v/i 2ES5K TEM18 v/i TEM2 2ES5K VL60K TEM2A TEM2AK VL60P/K VL85 E5K EP1 TEM7A TEP70 TEP70BS TEP70U EP1P Bratsk, Taishet, Irkutsk, Nizhneudinsk, Ulan-Ude, Irkutsk, Zima, Abakan, Kansk-Ilanskyj, Bogotol, Achinsk, Krasnoyarsk Vostochno-Sibirskyj Branch 2TE116 2TE116U VL80 v/i 2ES5K TE10 v/i TEM18 v/i 2ES5K VL60K TEM2 TEM2A VL60PK VL65 VL85 E5K TEM3 TEM7 TEM7A EP1 EP1P Murom-Vostochnyj, Gorkyj-Central, Lyangasovo- Zapadnyj, Yudino-Kazan, Agryz-Yuzhnyj, Kirov- Vyatka, Krasnoufimsk-Uralskyj Zapadnyj Branch 2TE116 M62 v/i VL80 v/i TGM23B TGM23V VL60К TGM23D TE10 v/i VL60P/К ChS4Т TEP70U ChME3 ChME3B EP1М Kaliningrad, Saint-Petersburg-Sortirovochny-Vitebsk, Saint- Petersburg-Sortirovochny-Moskovsky, Saint-Petersburg, Volkhov, Tver, Velikie Luki, Dno-Pskovskoe, Malaya Vishera, Kem, Khvojnaya, Petrozavodsk, Kandalaksha Severo-Zapadnyj Branch 2TE116 v/i M62 M62 v/i M62U 2ES4K 2ES5K VL10 TGM23B TGM23V TGM10 v/i TEM17 VL10U VL15 VL15C TEM18 v/i TEM1M TEM2 TEM2A VL60K VL60P/K VL80 v/i TEM3 TEM7 TEM7A TEP70 ChS2 ChS200 ChS2T ChME2 ChME3 v/i ChS6 ChS7 EP1 EP1M EP2K Moskva-Sortirovochnaya, Ozherelie, Kursk, Vyazma, Bryansk- Lgovskiy, Likhobory, Orel, Voronezh, Smolensk, Uzlovaya Moscow Branch M62 v/i 2TE116 VL11 VL60P/K 2TE25A 2TE25K VL80 v/i ChS2K, ChS4 TE10 v/i TEM2 ChS4T ChS7 ChS8 EP10 TEM7A TEP70 ChME3 v/i Novosibirsk Irkutsk Nizhnyj Novgorod Rostov-on-Don Voronezh Yaroslavl Moscow Saint-Petersburg Khabarovsk 1918
  • 11. The LTPS approach to business is based on lifetime service contracts with guarantee of the fleet availability factor When working on the foreign markets LocoTech Group strategy is to become local through purchase or joint operation of local repair and maintenance facilities bringing Russian expertise of complete maintenance and repair of traction rolling stock under the life-cycle contract system. LocoTech group can help the client to apply for Russian export credit financing for the projects with high Russian content, i.e. modernization of locomotives using new Russian diesel engines. Maintenance of locomotives Geography of LocoTech- Promservice presence Using unique Russian experience in managing the technical condition of a huge fleet of locomotives, LocoTech can provide a full range of services to upgrade fleet capabilities to Russian and foreign customers. Within the group LocoTech-Promservice (LTPS) is an integrated service provider of maintenance, repair or modernization of the traction fleet in the territory of the Russian Federation and foreign countries. optimizing the locomotive fleet to ensure its profitability and sustainability increasing the fleet availability factor through regular maintenance and repair of traction rolling stock renewal fleet capability through modernization and overhaul of locomotives Leading position in Russian market in respect to modernization and maintenance of locomotives Ability to attract competitive export financing through Russian authorities Readiness to invest in local facilities Consultants and engineering services of LTPS offer customers: Our advantages: Russia Kazakhstan Mongolia Argentina Middle East Eastern Europe 2120
  • 12. The maintenance can be carried out either at Zheldorremmash JSC locomotive repair plants, or on customer’s sites Repair of diesel engines and electric machines LocoTech offers services to repair diesel engines and electric cars to railway, road transport, and shipping companies, as well as to industrial enterprises of various profiles. Within the framework of electrical machinery direction, LocoTech carries out upgrade and repair of electric machinery in railway and motor transport sectors. Diesel direction includes a full range of repairs of heavy diesel engines of the following types: and their modifications10D100 D49 D50 2322
  • 13. Leasing of traction rolling stock Services of locomotive traction leasing are provided by LocoTech-Leasing LLC. The company has a large fleet of shunting and trunk locomotives, which can be provided to customers on various terms of operating lease, including full service. In partnership with the largest Russian banks, LocoTech-Leasing LLC can provide locomotives on terms of long-term financial leasing (7-10 years). Insurance premium Refund of loan Delivery of property Lease agreement Property insurance Financing of transaction Delivery of property Sale and purchase agreement Lease payments The operator receives an income from sale of ready for decommis- sioning locomotives, which can be used for investment in fleet upgrade The operator does not bear the costs associated with payment of the tax, since the assets are trans- ferred from the balance sheet Quality and reliability of locomo- tives is increased after they have been upgraded at Zheldorrem- mash JSC plants and transferred to maintenance of LocoTech- Service LLC The leaseback scheme has the following advantages for a railway operator: The leaseback scheme Leasing Company Property Supplier Insurance Company LesseeBank 2524
  • 14. Manufacturing of parts and spare parts A wide range of components are manufactured on site of all Zheldorremmash JSC locomotive repair plants: spare parts, rubber products and parts for locomotives, various types of brake pads. manufacturing of moulded and forged parts, blanks for manufacturing of spare parts Mechanical production manufacturing of spare parts for diesel engines Diesel production manufacturing of components for electrical equipment of locomotives Electric engineering production manufacturing of cast products of ferrous and non-ferrous metals Foundry parts of automatic coupler, axle box of locomotive and car wheel pairs parts of bronze, brass, aluminium compressors cylinders Principle Item List: springs inserts for diesels cogwheels and gears brake pads Gathering of scrap metal Raw materials required for Zheldorremmash JSC foundries are provided by AM-Tech LLC. The Company carries out production and procuring activities for sorting and processing of scrap metal on site of locomotive repair plants. Types of services: Procurement, storage, processing, sale of ferrous and non-ferrous metals scrap Weighing of cargoes Organization of cargo transporta- tion by road and rail Deep processing of pig iron Cutting of locomotive and car park 2726
  • 15. The main procured and supplied item groups: Spare parts, components, units and assemblies of trac- tion rolling stock: Raw materials, materials for repair: Others: Public competitive procedures are conducted on www.b2b-locotech.ru electronic trading platform. Trading and procurement LocoTech Trading House LLC carries out trade and procurement activities to provide LocoTech Group of companies with components and inventory, as well as sells products manufactured by Zheldorremmash JSC. Procurement activities Work clothing and means of protection Diesel locomotives and spare parts for them Repair parts and components of trucks Electric equipment of traction-rolling stock Bearings Ferrous and non-ferrous rolled metal Fuels and lubricants, fuel and energy resources Rubber products Tools Other materials and technical resources Electrical components Security systems Cabling and wiring products Hardware and fasteners 2928
  • 16. Commercial activity Scientific and engineering solutions spare parts for KT-6 compressor, compressors cylinders, MOP inserts, air tanks, parts of automatic cou- pler, parts of axle box of locomotive and car wheel pairs, parts of bronze, brass, aluminium, gaskets, and rub- ber products Other spare parts and components: The main engineering solution and products of the company: wheel pairs of cars and locomo- tives, wheel pair rough forged axles, wheel centres, cogwheels, gears, brake pads, gearbox casing, springs. Electrical equipment: electromag- netic contractors, electro- pneumatic contractors, pins, relays, relay casings, arc chutes, cable terminals Radio channel-based traffic control systems Microprocessor-based ALS/ARC coding systems with redundancy Dispatch control systems Infrastructure diagnostics and monitoring systemsSpecialized systems of microprocessor centralization for subway (taking into account specifics of subway and increased requirements for readiness and reliability of the systems) Microprocessor centralization systems for trunk and industrial transport Traffic interval control systems with use of axe count and signal track circuits Spare parts of the crew part: cylinder bushings, diesel main bear- ings and big end bearings, piston pin, piston rings, piston ring cast blanks, and pistons Spare parts of D49, D50, D100, K6S310DR diesel engines: The company offers diesel, foundry, electric and mechanical products for sale. LocoTech-Signal LLC creates and implements innovative rail transport traffic control systems. As a part of sale of excessive stocks, LocoTech Trading House LLC offers unclaimed warehouse stock balance and non-core products. List of current commodities and materials is available on www.locotech.ru in section Business/Sales of unclaimed commodities. 30 31
  • 17. The main activities of the company: Development of innovative control systems, systems of train automatic control and registration of rolling stock operation Introduction of resource-saving technologies for the traction rolling stock with a purpose of significant saving of fuel and power resources for train traction Production and implementation of systems in the railway network Wireless data transmission on rolling stock operation and technical condition to a customer’s server Warranty and post-warranty services Life-cycle operation support Participation in development of modern information and control technologies in railway transport Scientific and engineering solutions AVP Technology LLC offers effective solutions for automation of railway rolling stock control processes. NIITKD LLC develops specialized devices and software for transport industry, manufactures non-standard process and diagnostic equipment, on-board and stationary diagnostic tools. Including: equipment for repair of rolling stock, means of process control and diagnostics for companies of the locomotive, car, and track system. The company manufactures test stations for traction electric motors and auxiliary machines, ultrasonic cleaning units, on-board diagnostic systems, vibration-acoustic diagnostic complexes for diagnostics of reducer and bearing assemblies, rheostat testing complexes for diesel- generator units. LocoTech Group conducts scientific and technical activities aimed at improving of efficiency of rail transport by introducing resource-saving technologies, using innovative control systems, improving quality of diagnostics of locomotive faults. 3332
  • 18. Digital projects Data Mining Process LocoTech Group develops and implements Smart Locomotive system. This is a data mining project that allows assessing a technical state of the locomotive, predicting failures and real-time monitoring of operation. Technology features: Determining a probability of equipment unit failures and forecast of equipment failure during the next 100 hours Calculation of the unit residual life Detection of pre-failure states in equipment operation Detection of violations of equipment operating modes It solves the following tasks: Reduction of costs for unplanned repairs Improving quality of repairs by using systems of new generation Transformation of resource management models (supply, personnel) Improving efficiency of equipment operation control 260 The system analyses 260 parameters for 2TE116U and 3TE116U diesel locomotives 308 The system analyses 308 parameters for TEP70U and TEP70BS diesel locomotives The system can find 60 types of violations in equipment operation and locomotive operation modes 60 Operation monitoring and forecast of the technical state by means of data mining Clover PMM Training without a teacher and with a teacher Data structuring, normalization and enrichment Locomotive unit sensors Server Microprocessor Result in form of graphs in the work program Datastr eam Real -tim e data stream 34 35
  • 19. 2/5/4 bldg. 3 Slavyanskaya square, Dom Metallurgov Business Centre, Moscow, 109074, Russian Federation +7 499 638 2298 www.locotech.ru | info@locotech.ru