2. The largest locomotive maintenance
and repair service group in Russia
and Europe
The Group includes companies that provide
full service, repair and upgrade of traction
rolling stock according to the life-cycle con-
tract system, leasing of locomotives, manu-
facturing of units and parts for companies of
the heavy equipment industry
10
>60,000
2/3
64
locomotive repair
plants
employees
locomotive service
depots
of all RZD OJSC
locomotive fleet
is serviced by
LocoTech Group
over 90
presence
in 64 regions
of the Russian
Federation
LocoTech Group is included in ratings of
the largest companies of the country
32
3. Structure
of the
Group
Wholesale of metal waste and scrap Accounting, tax accounting and
reporting services for divisions of
the Group
Within the group LocoTech-Prom-
service is an integrated service
provider of maintenance, repair or
modernization of the traction fleet
in the territory of the Russian
Federation and foreign countries
AM-Tech LLC LocoTech Expert LLC
LocoTech-Promservice LLC
Creation and implementation of in-
novative rail transport traffic control
systems
Provision of maintenance and minor
repairs of locomotives in more than
90 service depots
LocoTech Signal LLC
LocoTech-Service LLC
Provision of medium repairs, over-
hauls and upgrade of locomotives
on the basis of 10 locomotive repair
plants, production of components
Zheldorremmash JSC
Comprehensive provision of ma-
chine-building enterprises with
inventory items
LocoTech Trading
House LLC
Production of traction rolling stock
spare parts
LocoTech Foundry
plants LLC
Provision of equipment and loco-
motive traction rental to the largest
operators of rolling stock
LocoTech-Leasing LLC
Development of modern
technologies for repair and
operation of railway equipment.
Creation and manufacturing
of technological equipment for
diagnostics and repair of rolling
stock
NIITKD OJSC
Development of automated rolling
stock control processes
AVP Technology LLC
54
4. History
2012 2014
2013
2016 2018
2015 2017
All Zheldorremmash JSC manufacturing
enterprises have been audited
by the business management system
for compliance with the International
Railway Industry Standard IRIS.
RAEX rating agency (Expert RA) has assigned
A credit rating to TMH-Leasing («high credit
rating», the third sublevel), forecast is stable.
LocoTech Group is the 80th in The 200 largest
private companies of Russia by Forbes,
the 126th in the RBC rating of The 500 largest
companies of Russia, and the 130th in RAEX
Expert rating.
Implementation
of a comprehensive
program to improve quality
of repairs and maintenance
with introduction of digital
technologies, automation
of planning and production
management systems.
The principal projects are
Smart Locomotive and Digital
Depot.
TMH-Service LLC concludes a 5-year
service contract for 5,046 RZD OJSC
locomotives (about 25% of the
company’s fleet).
TMH-Service LLC bought in 75%-2
of Zheldorremmash JSC shares.
Locomotive Technologies LLC
managing company has been created.
TMH-Service LLC has concluded
an auction-based contract
with RZD OJSC for a full service
of 14,799 locomotives. More
than 90 locomotive repair depots
throughout whole Russia have
been handed over to the company.
A unified control system that provides an
operational control of production facilities
in the regions where the Group operates
has been created.
LocoTech Group is the 139th in the largest
Russian companies rating by RAEX rating
agency (Expert RA).
LocoTech-Promservice LLC has been
accepted as a member of SRO Union
of members of the railway market.
Renaming of key assets as a part of
rebranding of the Group: TMH-Service LLC
has been renamed to LocoTech-Service
LLC, and TMHS Trading House LLC has
been renamed to LocoTech Trading House
LLC.
6 7
5. READY
FOR OPERATION
THROUGHOUT
THE LIFE-CYCLE
LOCOMOTIVE
Fleet
diagnostics
and analytics
Leasing
of traction
rolling stock
Overhaul and
upgrade
Service and
maintenance
Planning
Spare part
supply and
logistics
Repair of spare
parts and
equipment
Traction rolling stock mainte-
nance according to the life-
cycle contract system is:
Continuous control of compliance with operating mode
Forecasting of possible malfunctions and their prompt
elimination
Use of end-to-end documentation
Significant optimization of costs for unscheduled repairs
Repair technology control
Provision of logistics for the locomotive fleet (all series)
Maintenance of constant stock of spare parts for un-
scheduled repairs
Increasing of the fleet availability factor more than 5%
above the mandatory level
Locomotive servicing
throughout the life cycle
Experience of cooperation of
LocoTech Group with the largest
customer RZD OJSC proves
efficiency of servicing locomotives
through manufacturer’s service
companies.
Combining of competencies,
many years of experience and
application of modern management
technologies allow LocoTech Group
to offer a unique product to its
customers – complete maintenance
and repair of traction rolling stock
under the life-cycle contract system.
8 9
6. Cooperation with
RZD OJSC
Having the planned locomotive performance improved, the Group has con-
tributed to growth of RZD OJSC freight turnover and reduction of losses
from delay in delivery of cargoes
LocoTech Group production activities have improved efficiency
of the Russian Railways business:
All types of regular service and maintenance of locomotives from routine
safety checks to deep overhauling and modernization of rolling stock
including operational life extension.
We strive for long-term, confidential, transparent relationships with partners, suppliers and contractors,
and advocate for flexible mutually beneficial business relationships.
The key customer of LocoTech Group is RZD OJSC.
We serve more than 2/3 of the RZD locomotive fleet.
-19%*
RZD OJSC costs for maintenance of
the locomotive repair system have
been reduced by 19%
* Based on results of 2015-2016
of annual savings resulted from
increase of RZD OJSC locomotives
operation availability factor
850 *million
rubles
1110
7. Series of locomotives serviced:
VL10
VL10K
VL10U
VL10UK
VL11
VL11K
VL15
VL65
VL80
VL80R
VL S
VL80 T
VL85
2ES4K
2EC6
2ES5K
3ES5K
ChS2
ChS2K
ChS2T
ChS4T
ChS7
ChS8
ChS200
EP1
EP1P
EP1M
EP2K
EP10
E5K
2TE116
2TE116K
2TE116U
TEP70
TEP70U
TEP70BS
TE10
TEM7
TEM7A
TEM2
TEM15
TEM18
ChME3
OPE-1
OPE-1AM
М62
ChS6
Production infrastructure:
Zheldorremmash JSC
Zheldorremmash JSC is the largest company on the Russian traction rolling
stock repair market.
The company includes 10 locomotive repair plants throughout the
country and an Engineering Centre that is engaged in development and
implementation of new equipment and technologies, optimization of types
of traction rolling stock repair.
The following operations are performed based
on Zheldorremmash plants:
Locomotive overhaul and average repair
Maintenance of traction units and locomotive
equipment
Manufacture of spare parts and components
1312
9. Production infrastructure:
LocoTech-Service LLC
LocoTech-Service LLC provides maintenance of traction rolling stock.
Company production base is over 90 service locomotive depots throughout
the country.
Сomplex of the company’s services includes scheduled and unscheduled
maintenance of locomotive traction, purchasing of line equipment for
maintaining locomotives in proper operating condition.
LocoTech-Service provides
maintenance of locomotives
of all the main series operated
in Russia and the CIS
Series of locomotives serviced:
VL10 v/i
(К, U, Uк)
VL11 v/i
(VL11к, VL11м)
VL80 v/i
VL85
EP1 v/i
EP1P
EP1M
EP10
E5К
2ES5
2ES5К
3ES5К
4ES5К
2ES4К
3ES4К
ChS4
ChS4t
ChS6
ChS7
ChS2 v/i
ChS2
ChS2К
ChS2Т
ChS200
TEM2 v/i
TEM7
TEM7А
ChME3 v/i
2TE70
ТEP70 (U, BS)
2TE116 v/i
3TE116 v/i
2TE10 v/i
3TE10 v/i
2TE25 v/i
(А, АМ, К,КМ)
TEМ18 v/i
(V, G, D, М)
М62 v/i
DМ62
2М62
3М62
3М62U
1716
11. The LTPS approach to business is based on lifetime service
contracts with guarantee of the fleet availability factor
When working on the foreign markets LocoTech Group
strategy is to become local through purchase or joint
operation of local repair and maintenance facilities
bringing Russian expertise of complete maintenance
and repair of traction rolling stock under the life-cycle
contract system.
LocoTech group can help the client
to apply for Russian export credit
financing for the projects with high
Russian content, i.e. modernization
of locomotives using new Russian
diesel engines.
Maintenance
of locomotives
Geography of LocoTech-
Promservice presence
Using unique Russian experience in managing the technical condition of a huge fleet of locomotives, LocoTech can
provide a full range of services to upgrade fleet capabilities to Russian and foreign customers.
Within the group LocoTech-Promservice (LTPS) is an integrated service provider of maintenance, repair or
modernization of the traction fleet in the territory of the Russian Federation and foreign countries.
optimizing the locomotive fleet to ensure its profitability and sustainability
increasing the fleet availability factor through regular maintenance and repair of traction rolling
stock
renewal fleet capability through modernization and overhaul of locomotives
Leading position in Russian market in respect to modernization and maintenance of locomotives
Ability to attract competitive export financing through Russian authorities
Readiness to invest in local facilities
Consultants and engineering services of LTPS offer customers:
Our advantages:
Russia Kazakhstan Mongolia Argentina
Middle East Eastern Europe
2120
12. The maintenance can be carried out either
at Zheldorremmash JSC locomotive repair
plants, or on customer’s sites
Repair of diesel engines
and electric machines
LocoTech offers services to repair diesel engines and electric cars to railway, road transport, and shipping companies,
as well as to industrial enterprises of various profiles.
Within the framework of electrical machinery direction, LocoTech
carries out upgrade and repair of electric machinery in railway
and motor transport sectors.
Diesel direction includes a full range of repairs of heavy diesel engines
of the following types:
and their modifications10D100 D49 D50
2322
13. Leasing of traction
rolling stock
Services of locomotive traction leasing are provided by LocoTech-Leasing LLC. The company has
a large fleet of shunting and trunk locomotives, which can be provided to customers on various
terms of operating lease, including full service.
In partnership with the largest Russian banks, LocoTech-Leasing LLC can provide locomotives on
terms of long-term financial leasing (7-10 years).
Insurance
premium
Refund
of loan
Delivery
of property
Lease
agreement
Property
insurance
Financing of
transaction
Delivery
of property
Sale and
purchase
agreement
Lease
payments
The operator receives an income
from sale of ready for decommis-
sioning locomotives, which can
be used for investment in fleet
upgrade
The operator does not bear the
costs associated with payment of
the tax, since the assets are trans-
ferred from the balance sheet
Quality and reliability of locomo-
tives is increased after they have
been upgraded at Zheldorrem-
mash JSC plants and transferred
to maintenance of LocoTech-
Service LLC
The leaseback scheme has the following
advantages for a railway operator:
The leaseback scheme
Leasing
Company
Property
Supplier
Insurance
Company
LesseeBank
2524
14. Manufacturing
of parts and spare parts
A wide range of components are manufactured on site of all Zheldorremmash JSC locomotive repair plants: spare
parts, rubber products and parts for locomotives, various types of brake pads.
manufacturing of moulded and forged parts,
blanks for manufacturing of spare parts
Mechanical production
manufacturing of spare parts for
diesel engines
Diesel production
manufacturing of components
for electrical equipment of locomotives
Electric engineering production
manufacturing of cast products
of ferrous and non-ferrous metals
Foundry
parts of automatic coupler, axle box of locomotive
and car wheel pairs
parts of bronze, brass, aluminium
compressors cylinders
Principle Item List:
springs
inserts for diesels
cogwheels and gears
brake pads
Gathering of scrap metal
Raw materials required for Zheldorremmash JSC foundries are provided by AM-Tech LLC. The Company
carries out production and procuring activities for sorting and processing of scrap metal on site of
locomotive repair plants.
Types of services:
Procurement, storage, processing,
sale of ferrous and non-ferrous
metals scrap
Weighing of cargoes Organization of cargo transporta-
tion by road and rail
Deep processing of pig iron Cutting of locomotive
and car park
2726
15. The main procured and supplied item groups:
Spare parts, components,
units and assemblies of trac-
tion rolling stock:
Raw materials, materials
for repair:
Others:
Public competitive
procedures are conducted
on www.b2b-locotech.ru
electronic trading platform.
Trading
and procurement
LocoTech Trading House LLC carries out trade and procurement activities
to provide LocoTech Group of companies with components and inventory,
as well as sells products manufactured by Zheldorremmash JSC.
Procurement activities
Work clothing and means
of protection
Diesel locomotives and
spare parts for them
Repair parts
and components
of trucks
Electric equipment
of traction-rolling stock
Bearings
Ferrous and non-ferrous
rolled metal
Fuels and lubricants, fuel
and energy resources
Rubber products
Tools
Other materials and
technical resources
Electrical components
Security systems
Cabling and wiring
products
Hardware and fasteners
2928
16. Commercial activity Scientific and engineering solutions
spare parts for KT-6 compressor,
compressors cylinders, MOP inserts,
air tanks, parts of automatic cou-
pler, parts of axle box of locomotive
and car wheel pairs, parts of bronze,
brass, aluminium, gaskets, and rub-
ber products
Other spare parts
and components:
The main engineering solution
and products of the company:
wheel pairs of cars and locomo-
tives, wheel pair rough forged axles,
wheel centres, cogwheels, gears,
brake pads, gearbox casing, springs.
Electrical equipment: electromag-
netic contractors, electro-
pneumatic contractors, pins, relays,
relay casings, arc chutes, cable
terminals
Radio channel-based traffic control systems
Microprocessor-based ALS/ARC coding systems with
redundancy
Dispatch control systems
Infrastructure diagnostics and monitoring systemsSpecialized systems of microprocessor centralization
for subway (taking into account specifics of subway
and increased requirements for readiness
and reliability of the systems)
Microprocessor centralization systems for trunk and
industrial transport
Traffic interval control systems with use of axe count
and signal track circuits
Spare parts
of the crew part:
cylinder bushings, diesel main bear-
ings and big end bearings, piston
pin, piston rings, piston ring cast
blanks, and pistons
Spare parts of D49, D50, D100,
K6S310DR diesel engines:
The company offers diesel, foundry, electric and mechanical products for sale. LocoTech-Signal LLC creates and implements innovative rail transport traffic control systems.
As a part of sale of excessive stocks, LocoTech Trading
House LLC offers unclaimed warehouse stock balance
and non-core products. List of current commodities and
materials is available on www.locotech.ru in section
Business/Sales of unclaimed commodities.
30 31
17. The main activities
of the company:
Development of innovative control systems, systems of train automatic
control and registration of rolling stock operation
Introduction of resource-saving technologies for the traction rolling stock
with a purpose of significant saving of fuel and power resources for train
traction
Production and implementation of systems in the railway network
Wireless data transmission on rolling stock operation and technical
condition to a customer’s server
Warranty and post-warranty services
Life-cycle operation support
Participation in development of modern information and control
technologies in railway transport
Scientific and engineering solutions
AVP Technology LLC offers effective solutions for automation
of railway rolling stock control processes.
NIITKD LLC develops specialized devices and software for transport
industry, manufactures non-standard process and diagnostic
equipment, on-board and stationary diagnostic tools. Including:
equipment for repair of rolling stock, means of process control and
diagnostics for companies of the locomotive, car, and track system.
The company manufactures test stations for traction electric motors
and auxiliary machines, ultrasonic cleaning units, on-board diagnostic
systems, vibration-acoustic diagnostic complexes for diagnostics of
reducer and bearing assemblies, rheostat testing complexes for diesel-
generator units.
LocoTech Group conducts scientific and technical activities aimed at improving of efficiency
of rail transport by introducing resource-saving technologies, using innovative control systems,
improving quality of diagnostics of locomotive faults.
3332
18. Digital projects Data Mining Process
LocoTech Group develops and implements Smart Locomotive system. This is a data
mining project that allows assessing a technical state of the locomotive, predicting
failures and real-time monitoring of operation.
Technology features:
Determining a probability of equipment unit failures
and forecast of equipment failure during the next
100 hours
Calculation of the unit residual life
Detection of pre-failure states in equipment
operation
Detection of violations of equipment operating
modes
It solves the following tasks:
Reduction of costs for unplanned repairs
Improving quality of repairs by using systems of new
generation
Transformation of resource management models
(supply, personnel)
Improving efficiency of equipment operation control
260
The system analyses
260 parameters for
2TE116U and 3TE116U
diesel locomotives
308
The system analyses
308 parameters for
TEP70U and TEP70BS
diesel locomotives
The system can find 60
types of violations in
equipment operation
and locomotive
operation modes
60
Operation monitoring
and forecast of the
technical state by means
of data mining
Clover PMM
Training without a teacher
and with a teacher
Data structuring, normalization
and enrichment
Locomotive unit
sensors
Server
Microprocessor
Result in form of graphs
in the work program
Datastr
eam Real
-tim
e
data
stream
34 35
19. 2/5/4 bldg. 3 Slavyanskaya square,
Dom Metallurgov Business Centre,
Moscow, 109074, Russian Federation
+7 499 638 2298
www.locotech.ru | info@locotech.ru