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Lean and
Sustainable
Business
Resonance in Natural Law
Dr. Andrew Bargerstock
W. Edwards Deming
System of Profound
Knowledge
14 pts. Deming Method
Plan-Do-Check-Act
(PDCA)
Maharishi:
Wholeness on the Move
When a manager’s awareness is
aligned with Natural Law by
contacting pure creative intelligence,
Natural Law emerges through the
Principle of Least Action to produce
decisions that promote flow, natural
recycling, and efficiencies.
Sustainable Art of Mgt.
Aligning awareness to Natural Law
brings more of the benefit of Principle
of Least Action. This is the most
sustainable art of management…
simplicity, direct
accomplishment, least effort and
minimal resources needed.
Main Point
To realize the full potential of
sustainable business
practices, TBL organizations
adopt Lean Mgt. methods to
perpetually add value and
continuously eliminate waste
in all forms.
Overview
 Basics of Lean
 Lean supports SB practices
 When does Lean fail
 Tips for MBA students
Toyota’s Philosophy
 Long-term thinking
 Add value by developing
employees
 Process for problem-solving
 Organizational learning emerges
from continuously solving root
causes of problems
Taiichi Ohno, Toyota
“All we are doing is looking at the
time-line, from the moment the
customer gives us an order to the
point when we collect the cash. And
we are reducing the time line by
reducing the non-value adding
wastes.”
More value with less work!
The impact of lean – 3 years
Parker Hannifin Corp.
Return on Assets +78%
Return on Sales +74%
On-time delivery
(starting at 85%)
95%
Scrap Rate -51%
Inventory on hand -41%
What is Lean Management?
 Deming Method – manage business
system instead of financial results
 Lean focuses on customers’
expectations, i.e., the value chain
 Lean kaizen teams streamline
business processes
 Lean expands capacity by reducing
costs and shortening cycle times
Basics of Lean
Five Principles
Four Rules
Many Tools
The Five Principles
1. Define value
2. Map the value stream
3. Make the stream flow
4. Allow customers to pull from
the flow
5. Pursue perfection perpetually
The Four Rules
1. Standardize work processes
2. Minimize movement of people
3. Minimize movement of
resources
4. Train people in CPI
methodologies
Tools of Lean
 5-S
(sort, straighten, sweep, standardize, sustain)
 Five whys
 Kanban (visual clues)
 Kaizen (continuous process improvement)
 Pareto charts
 Six Sigma
 Activity-based costing
…. Etc.
Katsuaki Watanabe
(Vice Chairman, Toyota Motor)
“There is no genius in our
company. We just do
whatever we believe is
right, trying every day to
improve every little bit and
piece. But, when 70 years of
very small improvements
accumulate, they become a
revolution.”
Overview
 Basics of Lean
 Lean supports SB practices
 When does Lean fail
 Tips for MBA students
Lean support for SB
practices
 Enables the organization to mimic natural
systems of frictionless flow
 Systematic methodology for optimizing
efficient use of resources in value chain
 Creates a pervasive culture of waste
elimination
 Empowers employees to sustain their
interest and commitment to their work
Overview
 Basics of Lean
 Lean supports SB practices
 When does Lean fail
 Tips for MBA students
Failures of Lean Mgt.
Inadequate engagement of
customers
Incomplete training in kaizen
Patchwork implementation
Lack of commitment by top
mgt.
Overview
 Basics of Lean
 Lean supports SB practices
 When does Lean fail
 Tips for MBA students
Implications for MBAs
Sustainable MBAs contribute
most to TBL organizations
when they can train and
lead teams in kaizen
events, i.e., continuous
process improvements.
Prof. H. Thomas Johnson: True
Lean context involves
 Increased possibilities
 Simpler pathways
 More-fulfilling relationships
 More-direct connections
 Continuous flow
 Balanced pace
 Real-time problem ID
Conclusion
To fulfill stewardship responsibilities
as a Triple Bottom Line business, an
organization inevitably will discover
that commitment to Lean
Management helps sustain passion
for elimination of waste in all forms
while also fulfilling customer
expectations.
Will you help lead the
transformation?

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The Resonance of Lean and Sustainability

  • 1. Lean and Sustainable Business Resonance in Natural Law Dr. Andrew Bargerstock
  • 2.
  • 3. W. Edwards Deming System of Profound Knowledge 14 pts. Deming Method Plan-Do-Check-Act (PDCA)
  • 4.
  • 5. Maharishi: Wholeness on the Move When a manager’s awareness is aligned with Natural Law by contacting pure creative intelligence, Natural Law emerges through the Principle of Least Action to produce decisions that promote flow, natural recycling, and efficiencies.
  • 6. Sustainable Art of Mgt. Aligning awareness to Natural Law brings more of the benefit of Principle of Least Action. This is the most sustainable art of management… simplicity, direct accomplishment, least effort and minimal resources needed.
  • 7. Main Point To realize the full potential of sustainable business practices, TBL organizations adopt Lean Mgt. methods to perpetually add value and continuously eliminate waste in all forms.
  • 8. Overview  Basics of Lean  Lean supports SB practices  When does Lean fail  Tips for MBA students
  • 9. Toyota’s Philosophy  Long-term thinking  Add value by developing employees  Process for problem-solving  Organizational learning emerges from continuously solving root causes of problems
  • 10. Taiichi Ohno, Toyota “All we are doing is looking at the time-line, from the moment the customer gives us an order to the point when we collect the cash. And we are reducing the time line by reducing the non-value adding wastes.” More value with less work!
  • 11. The impact of lean – 3 years Parker Hannifin Corp. Return on Assets +78% Return on Sales +74% On-time delivery (starting at 85%) 95% Scrap Rate -51% Inventory on hand -41%
  • 12. What is Lean Management?  Deming Method – manage business system instead of financial results  Lean focuses on customers’ expectations, i.e., the value chain  Lean kaizen teams streamline business processes  Lean expands capacity by reducing costs and shortening cycle times
  • 13. Basics of Lean Five Principles Four Rules Many Tools
  • 14. The Five Principles 1. Define value 2. Map the value stream 3. Make the stream flow 4. Allow customers to pull from the flow 5. Pursue perfection perpetually
  • 15. The Four Rules 1. Standardize work processes 2. Minimize movement of people 3. Minimize movement of resources 4. Train people in CPI methodologies
  • 16. Tools of Lean  5-S (sort, straighten, sweep, standardize, sustain)  Five whys  Kanban (visual clues)  Kaizen (continuous process improvement)  Pareto charts  Six Sigma  Activity-based costing …. Etc.
  • 17. Katsuaki Watanabe (Vice Chairman, Toyota Motor) “There is no genius in our company. We just do whatever we believe is right, trying every day to improve every little bit and piece. But, when 70 years of very small improvements accumulate, they become a revolution.”
  • 18. Overview  Basics of Lean  Lean supports SB practices  When does Lean fail  Tips for MBA students
  • 19. Lean support for SB practices  Enables the organization to mimic natural systems of frictionless flow  Systematic methodology for optimizing efficient use of resources in value chain  Creates a pervasive culture of waste elimination  Empowers employees to sustain their interest and commitment to their work
  • 20. Overview  Basics of Lean  Lean supports SB practices  When does Lean fail  Tips for MBA students
  • 21. Failures of Lean Mgt. Inadequate engagement of customers Incomplete training in kaizen Patchwork implementation Lack of commitment by top mgt.
  • 22. Overview  Basics of Lean  Lean supports SB practices  When does Lean fail  Tips for MBA students
  • 23. Implications for MBAs Sustainable MBAs contribute most to TBL organizations when they can train and lead teams in kaizen events, i.e., continuous process improvements.
  • 24. Prof. H. Thomas Johnson: True Lean context involves  Increased possibilities  Simpler pathways  More-fulfilling relationships  More-direct connections  Continuous flow  Balanced pace  Real-time problem ID
  • 25. Conclusion To fulfill stewardship responsibilities as a Triple Bottom Line business, an organization inevitably will discover that commitment to Lean Management helps sustain passion for elimination of waste in all forms while also fulfilling customer expectations.
  • 26. Will you help lead the transformation?