PIPECO INDUSTRIES is a company specializes in the development and
production of GRP Water tanks. Located in India, & Gimhae South Korea our largescale plant and research center are dedicated to ongoing development and production
to lead the industry
Contact us - +91 98881 40909 / 98453 33446
Mail id - sales@pipecogroup.com
2. 02
Pipeco GRP Sectional Water Tank
PIPECO TANKS (KOREA) is a company that specializes in the development and production
of GRP Water tanks. Located in Gimhae, Korea our large-scale plant and research center are
dedicatedtoongoingdevelopmentandproductiontoleadtheindustry.
We are specialized in manufacturing and installing GRP tanks and other GRP Products. Our
advanced technology has received ISO, WARAS (UK), PSB (SINGAPORE) quality certificates. we
have expanded our presence in more than 35 countries and 1 Tank getting completely installed
every24hours
In addition, with a corporate ideology rooted in placing our customers first, we base our
Management and Product Development upon this the foundation of trust, contributing to
technologicalinnovation,qualityimprovement,andaddedenhancement.
To carry out such customer-oriented management, we constantly keep in mind the priorities of
stringent quality management and environmental protection. In the following, we adopted ISO
product quality and environmental management standards from the very beginning, and our
efforts to Growth as an environmentally friendly company along with our customers are never-
ending.
We ask for your continuing interest and support kindly share your requirements via email at
sales@pipecogroup.com
G R O U P
3. G R O U P
THERMAL CONDUCTIVITY, EXPANSION AND CONTRACTION
Non-insulated panels
have 240 times less
thermal conductivity than
metal, ensuring stable
temperature. Modular panels
with low thermal coefficient
and flexible food grade sealant
ensure a leak-free design
PROTECTION AGAINST UV RAYS
Excellent ultraviolet (UV) resistant
characteristics and performance ensures
high mechanical properties and weather
resistance even after 35 years of use
Thermal Properties
50mm
Insulated
25mm
Insulated
Normal Steel
1/K(W/M.K)
03
4. G R O U P
STANDARD:
BS EN 13280:2001 and British
Standard BS 7491 Part 3:1994 MATERIALS:
Sheet Moulding Compound (SMC) consists
of below specification Resin - PU Form
Conforming to BS 3532 specification
Fiber Glass - Low alkali fiberglass
conforming to JIS R3411 to R3417 or
BS 3396, BS 3496, and BS 3749
specifications.
01
02
03
TESTING METHOD:
BS2782
MANUFACTURING PROCESS:
Hot pressed SMC compression
moulding
04
05
TANK STRUCTURAL SUPPORT:
External
Internal
Roof Support
SEALANT:
Non-toxic PVC Foam
BOLT, NUTS, WASHERS:
Hot Dipped Galvanised Steel
SS316
GRP Pipes
:
:
:
06
07
08
LADDER :
External Standard : Hot Dipped Galvanised
Steel, 300mm width
Internal : Standard GRP
Optional : SS 304 and 316,
300mm width
09
WATER LEVEL INDICATOR :
Standard : Direct Reading Clear Tube Type
Optional : Reversed Reading Mechanical
Ball Float Type (Cat & Mouse)
10
NOZZLE PANEL :
Flat Panels will be provided on request
11
EXTERNAL BRACED SYSTEM :
External : Hot Dipped Galvanized
Steel Internal None
(metal free inside, non
-partitioned tank only)
Roof Support : GRP Poles
04
General Specifications
External Standard : SS316 / SS304/HDG
Internal Standard : SS316
(In-contact with water)
Roof : Standard : SS316 / SS304
5. G R O U P
GRP Panel Type and Size
05
0.5Mx0.5M
0.5Mx1M
1Mx1M
Roof Panel
1Mx2M
Base Panel
Drain Panel
0.5Mx0.5M
0.5Mx1M
1Mx1M
1Mx1M
PIPECO
1Mx2M 0.5Mx2M
PIPECO
1Mx1.5M 0.5Mx1.5M
Wall Panel
1Mx1M 1Mx1M 0.5Mx1M 0.5Mx1M 0.3Mx1M
ManwayPanel
1Mx1M
0.5Mx0.5M
GRP Panel Composition by Height
PIPECO
PIPECO
PIPECO
PIPECO
PIPECO
PIPECO
PIPECO
PIPECO
PIPECO
PIPECO
Current A grade
Height of water tank
1x1 E 1x1.5 1x2 D 1x1.5
1x1
1x2
1x1
1x1.5
1x1
1x1
1x2
1x1
1x1
D
C
D
B
D
C
SA
D
B
SA
D 1x1.5
1x1
1x1
1x1
D
C
SA
IIA
1x2
1x1
1x1
1x1
D
B
SA
IIA
1x1.5
1x1
1x1
1x1
1x1
D
C
SA
IIA
IIIA
1x2
1x1
1x1
1x1
1x1
D
B
SA
IIA
IIIA
Unify to SA grade Current IA grade Unify to IIA grade
6.0m.H
5.5m.H
5.0m.H
4.5m.H
4.0m.H
3.5m.H
3.0m.H
2.5m.H
2.0m.H
1.5m.H
1.0m.H
0.5m.H
0m.H
Grade of base panel
Grade of drain panel
Grade of
wall-base panel
Flat,0.5X1
Flat,1X1
E
C
D
D
D
C
B
B
D
C
B
B
C
B
B
SA
B
SA
B
SA
SA
SA
SA
IIA
SA
IIA
SA
IIA
IIA
IIA
IIA
IIIA
IIA
IIA
IIA
IIIA
IIIA
IIIA
IIIA
IIIA
IIIA
IIIA
IIIA
IIIA
6. Roof support pipe
11
Manway panel
1 2
External ladder
3
Internal ladder
Internal bracket
Internal Tie-Rod
4
5
External bracket
7
6
Flangebar, Flat bar
Name plate
16
10
Corner frame
14
Sealing tape
13
Bolts and Nuts
12
Skid base frame
9
Wall-Bottom bracket
15
Water level gauge
8
Corner bracket
It is possible that various capacity design and flexible space
should be used by GRP panel standardized Excellent water
tightness, hygienic conditions and non-leakage
applied internally reinforced stay (Stainless)
G R O U P
06
Internally Reinforced System
7. 07
4
11
5
2
1
11
10
13
12
9 8 16
6
7
3
15
GRP
SS400(HDG)
GRP (Pultrusion)
STS 316
STS 316
SS400(HDG)
Roof support pipe
Skid base frame
Bolts and Nuts
Sealing tape
Water level gauge
Name plate
GRP (Pultrusion)
SS400(HDG)
Internal : STS 316
Roof : STS 316
External : STS 316 / 304 / HDG
Skid Base : HDG
PVC Sealant+Butyl
Aluminum Case+PC Clear Tube+Socket
Aluminum (Water tank safery
management instructions)
Material
Name
No. No. Name Material
Manway panel
External ladder
Internal ladder
Internal bracket
Internal Tie-Rod
Flangebar, Flat bar
External bracket
Corner bracket
Wall-Bottom bracket
Corner frame
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
G R O U P
Internally Reinforced System
8. 08
G R O U P
G R O U P
08
External ladder
3
Internal ladder
Internal bracket
4
7
External bracket
14
Name plate
12
Sealing tape
10
Base frame
Bolt and Nuts
11
Corner frame
8
13
Water level gauge
External main bar
6
Roof support pipe : GRP (Pultrusion)
9
5
Roof bar
1
Manway panel
2
Externally Reinforced System
9. G R O U P
09
12
11
10
2
SS400(HDG)
10 Base frame
Bolts and Nuts
11
Sealing tape
12
13 Water level gauge
14 Name plate
SS400(HDG)
Internal : STS 316
Roof : STS 316
External : STS 316
Skid Base : HDG
PVC Sealant+Butyl
Aluminum Case+PC Clear Tube+Socket
Aluminum(Water tank safety
management instructions)
Name Material
No.
1 Manway panel
External ladder
Internal ladder
Internal bracket
Roof bar
External main bar
External bracket
Corner bracket
GRP
SS400(HDG)
GRP (Pultrusion)
STS 316
SS400(HDG)
3
4
5
6
7
8
9
Roof support pipe :
GRP (Pultrusion)
No. Name Material
8 7
4
9
6
13
14
3
5
2
1
Externally Reinforced System
10. 10
Excellent insulation of GRP Material itself with Eco-friendly Polyurethane heat insulating material
prevents freeze & water condensation.
There is non-woven fabric with excellent adhesion inside GRP insulated panel, ensuring shape stability
of panel throughout longer time periods.
GRP insulated panel with 4 layer structure ensure excellent insulating effect
Thickness of insulated panel : 40 - 50 mm
Stress Analysis of GRP Panel
Excellent Heat Insulation
Drawing of the panel Joint Part / Corner Part
Composition of Insulation Panel
G R O U P
Panel physical Properties
GRP Water Tank panel is designed with special shape for maximizing safety against stress and deformation,
so it has better structural strength than normal circle designed panel As GRP Water panel is manufactured by
oil-hydraulic press under high temperature and high pressure, it maintains top water pressure strength and there
isnodimensionaldeviationbytemperaturechange.
TEST ITEM UNIT SAMPLE
Specific Gravity (23°C/23°C)
Water Absorption
Tensile Strength
Tensile Elastic Modulus
Flexural Strength
Flexurual Elastic Modulus
Shear Strength
Izod Impact Strength
Compressive Strength
Thermal Conductivity
[Mean Temperature 20°C
Thermal Conductivity
[Mean Temperature 20°C
Barcol Hardness
Glass content
-
%
MPa
GPa
MPa
GPa
MPa
J/m
MPa
W/(m.k)
W/(m.k)
-
%
-
-
-
-
-
-
-
-
-
-
-
-
-
1,806
0.02
115
17.5
213
15.9
114
923
234
0.115
0.024
53
over 42.9%
RESULT
ASTM D792-13(Test Method A)
ASTM D570-98(2010)e1 (24 h Immersion)
«
ASTM D638-14( )
«
ASTM D638-14( )
ASTM D790-17(Procedure A)
ASTM D790-17(Procedure A)
ASTM D732-17
ASTM D256-10e1(Test Method A)
ASTM D695-15(**)
KS L 9016 : 2010
(By means of the Heat Flow Meter Apparatus)
KS L 9016 : 2010
(By means of the Heat Flow Meter Apparatus)
ASTM D2583-13a
ASTM D2584-11
TEST METHOD
11. 11
G R O U P
Hydrostatic Pressure Water pressure reinforcement 6 times standard
Transformation rate in filled with water : Less than 1% from water tank height
Wind Force 60 m / sec
Earthquake Force Stable and safe till magnitude 5.0 (Over magnitude 5.0, it need additional
reinforcement)
Snow Load 60 Kg/m2, snow fall less than 30cm
Illumination Rate Less than 0.1%
Out-fit-Force No leakage under condition of vertical 100kg after install of 100A fitting
with 70mm span support
Water Temperature Usable temperature : Less than 30° / Limited temperature : Max 70°
Water Quality Tap Water, Well Water : Chlorine below 50mg/L
Seawater : application Externally Reinforced water tank (max 3m height)
Man Load 120 KGF
Section Design Standard
Feature GRP CONCRETE PLASTIC STEEL
Hygiene & Water Quality
Flexibility
Relocation
Water Tightness
Strength & Durability
Easy & Fast Assembly
Easy to Transportation
Thermal Conductivity
Drainage
Value of Parameter Excellent Good Average Poor
Comparison with Other Types of Tanks
Strength & Durability
12. Standard of Base Concrete PAD
Installation and Space
For maintenance of GRP tank, it need extra space at least
600mm - 100mm from wall and 1000mm from ceiling
G R O U P
(Partition Type)
(Non Partition Type)
Installation Space
Partition Installation
12
13. 13
Height of water tank 2.5mH
Height of water tank4m
GRP Sectional Panel, Putting water to 85% of water tank height, Earthquake-Proof Strength 5.0
O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K
0.15 < 0.25(Allowable value)
0.17 < 0.33(Allowable value)
0.21 < 0.25(Allowable value)
0.25 < 0.33(Allowable value)
0.06 < 0.25(Allowable value)
0.27 < 0.33(Allowable value)
0.15 < 0.25(Allowable value)
0.17 < 0.33(Allowable value)
O.K
O.K
O.K
O.K
O.K
O.K
O.K
O.K
1170< 1600(Allowable value)
1340< 2400(Allowable value)
1590< 1600(Allowable value)
1830< 2400(Allowable value)
790< 1600(Allowable value)
900< 2400(Allowable value)
1540< 1600(Allowable value)
1750< 2400(Allowable value)
Long term
Short term
Long term
Short term
Long term
Short term
Long term
Short term
Base frame
Base cross
Base frame
Base cross
2.5mH
4mH
Height Contents Result
Deflection(cm)
Result
2
Bending Stress(kg/cm )
Result of skid base strength review (Safety Factor 2.0)
Earthquake-Proof Skid Base System
G R O U P
14. G R O U P
1) Thewaterlevelshouldbeovertierodpositionallthetime.(Over85%oftankheight)
2) Checktheflatnessofconcreteplinth.(Tolerance:2mm)
3) Checkwatertankpanel'scrack.
4) Checkdeflectionof wallpanel.(maximumupto1%ofwatertankheight)
5) Checkgenerallyforleaksordrips.
6) The interior of the tank should be cleaned two or more times a year: after cleaning, you need to
check whetherthewaterqualityinthetankisproperornot.
7) Organic solvent including thinner, acetone and chlorine bleach cannot be used to clean the
exterioror interiorofthetank.
8) When cleaning once compartment the inside of the tank, keep the water level less than 50%
atthe othercompartment.
9) Thetankcannotstoreanythingexceptnormaltemperaturedrinkingwater.
10) All internal supports should be checked for corrosion, if corrosion is found it should be rectified
immediately.
11) Checkthatalltierodshouldbetightened.
12) Checkthatallpipeworkconnectedtotanksuitablybraced.
13) Checkthatthestructuralsupportsunderthetankareingoodcondition.
14) Checkthatoverflowsarefitted.
15) WhenCleaningtheinsideoftank,donotinterfacewiththejointseals.
16) If there are ladders fitted to the tanks, ensure that they have not been damaged and are securely
fastened tothetank.
17) Ifoverflowand/orairinletscreensarefitted,checkthattheyhavenotbecomeblocked.
18) Pipeco Korea will not bear the responsibility for the problems caused by your failure to fallow the
above mentioned recommendations, inadequate strength or uneven of concrete plinths or
naturaldisasters.
Installation and Caution
1) Caution the damage to the water tank from outside shock
2) Do not use the GRP water tank for other unapproved purpose. (For example chemical storage tank)
3) Do not dismantle internal components or change it to other components without official approval.
4) Prohibit to install unapproved components or non-consent equipment.
5) Keep standard water level at all times. (Uppermost tie rod is soaked in water)
User Regulation Maintenance Items
Maintenance Control
14
15. Certificates of GRP Water Tanks
GRP Water Tanks Certificates and Test Reports
15
G R O U P
Getting all international certificates and Test reports for GRP Water tank
Realization of customer satisfaction through quality management system
GRP Water tank of best quality with competitive price
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16. PIPECO AJMAN Tel : +971 67459878
United Arab Emirates Fax : +971 67459877
www.pipecogroup.com
sales@pipecogroup.com
PIPECO DUBAI Tel : +971 43951771
United Arab Emirates Fax : +971 42438360
www.pipecogroup.com
sales@pipecogroup.com
PIPECO GROUP Tel : +971 65617225
United Arab Emirates Fax : +971 67459877
www.pipecogroup.com
sales@pipecogroup.com
PIPECO DOHA Tel : +974 77214844
Qatar Tel : +974 77475888
Fax : +974 77214844
www.pipecogroup.com
salesqatar@pipecogroup.com
PIPECO RIYADH Tel : +966 557198474
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sales@pipecotanks.com
PIPECO BAHRAIN W.L.L Tel : +973 17300426
Kingdom of Bahrain Fax : +973 17742568
www.pipecogroup.com
salesbahrain@pipecogroup.com
PIPECO INDUSTRY LLC Tel : +968 90115888
PIPECO MUSCAT LLC Tel : +968 92277629
Oman www.pipecogroup.com
salesoman@pipecogroup.com
PIPECO INDUSTRIES PVT. LTD. Tel : +91 9845333446
India Tel : +91 9700264008
www.pipecogroup.com
sales@pipecogroup.com
PIPECO KOREA www.pipecogroup.com
Korea sales@pipecogroup.com
PIPECO TANKS UK www.pipecogroup.com
United Kingdom sales@pipecogroup.com
PIPECO AFRICA Tel : +263 8644301781
Zimbabwe Tel : +263 778930545
www.pipecoafrica.com
zimbabwe@pipecoafrica.com
PIPECO JOHANNESBURG Tel : +27 837428224
South Africa Fax : +27 671355251
www.pipecoafrica.com
sales@pipecoafrica.com
PIPECO EGYPT Tel : +20 1112130408
Egypt Tel : +20 1000630106
www.pipecogroup.com
salesegypt@pipecogroup.com
PIPECO JORDAN www.pipecogroup.com
Jordan sales@pipecogroup.com
PIPECO WEST AFRICA Tel : +233 244141303
Ghana Tel : +233 273998141
www.pipecogroup.com
sales@pipecogroup.com
PIPECOEAWATERENGINEERINGLTD. www.pipecogroup.com
Nairobi, Kenya sales@pipecogroup.com