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Sutherland.Padi Audit Results Hvac.V1.06 Oct 07
1. Results from HVAC Audit of Sutherland’s Padi Facility Presentation to Mr. K.P. Nair & Mr. Ramunni Nair Version 1 October 6, 2007
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6. Chiller (Technical Information) Compressor oil pressure 6 77PSI 215PSI Refrigerant pressure suction discharge 5 31.92 ˚c Condenser inlet temperature 3 39.20 ˚c Condenser outlet temperature 4 Compressor oil level 7 167Amp 8.4 ˚c 10.0 ˚c Plant No - 2 10.0°C Plant No - 1 Compressor motor current 8 Chiller outlet temperature 2 Chiller inlet temperature 1 Particulars #
7. AHU Air Flow Standard 40TR AHU air volume 16000 CFM Standard 25TR AHU air volume 10000 CFM 16.0 ˚C 15.0 ˚C 14.5 ˚C 14.0 ˚C 13.5 ˚C 15.5 ˚C 12.0 ˚C 12.0 ˚C Canvas Temperature 6992 22.0 ˚C 8 th Floor 25TR 6 10778 23.0 ˚C 8 th Floor 40TR 5 12253 22.5 ˚C 7 th Floor 40TR 3 1520 23.0 ˚C 7 th Floor 25TR 4 10778 24.0 ˚C 9 th Floor 40TR 7 6547 6230 12140 Air Volume (CFM) 23.0 ˚C 21.5 ˚C 21.5 ˚C Return Air Temperature 9 th Floor 25TR 8 6 th Floor 25TR 2 6 th Floor 40TR 1 Particulars #
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9. Maximum Consumption of Cooling System Cooling System COP/EER Chiller Plant 2x140TR Cooling Towers 2x140TR Chiller Plant Water Motor 3x12.5 HP AHU (292 TR) 4x40TR, 4x25TR,10TR Current: 178TR Current: 140TR Current: 2x140TR Current: 2x12.5HP Current: 38.5TR 3 Split A/C 2x10TR, 1x7.5TR, 2x5.5TR Cooling Tower Pump Motors 3x12.5 HP Current: 2x12.5 HP
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11. Capacity Vs Utilization 140 TR Chiller Chiller TR = Factor x Water Flow Rate x (Tin – Tout)/12000 = 500 x 840 x (50 - 47)/12000 = 105 TR Installed capacity is 140 TR and consumption is 105 TR Utilization = 105/140 = 75% Chilled Water Flow Rate: 840 US GPM 47.0°F 50.0°F Water Temperature 8.4°C 10.0°C Water Temperature Chiller outlet temperature 2 Chiller inlet temperature 1 Particulars 140TR
12. Capacity vs. Utilization AHU (6 th Floor North and South) 6 th Floor South AHU Utilization = 2.60/4.5 = 58% 6 th Floor North AHU Utilization = 1.6/7.24 = 22% Considering (COP) 1TR =0.181 kW for AHU, 2.60 TOTAL 0.57 0.60 0.55 PF 5.65 5.65 5.73 Current (A) 1.01 236.1 B 0.86 234.3 Y 0.73 235.0 R KW Voltage (V) South 1.61 TOTAL 0.36 0.39 0.38 PF 6.10 6.13 6.04 Current (A) 0.52 232.2 B 0.56 232.7 Y 0.53 232.0 R KW Voltage (V) North
13. Capacity vs. Utilization AHU - CFM (6 th Floor North and South) TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 12140 X(29-22)/12000, = 31.5 TR Installed capacity is 40TR and consumption is 31.5TR,% of utilization = 31.5/40 = 78.5% TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 6230X(36.5-28)/12000 = 19.63 TR Installed capacity is 25TR and consumption is 20TR, % of utilization = 19.63/25 = 78.5% Enthalpy difference (Hin and Hout ) is obtained from psychrometric chart 17.5 ˚C DBT 17.0 ˚C WBT 12.0 ˚C DBT 11.5 ˚C WBT Leaving Air Temperature 6230 12140 Air Volume (CFM) 26.5 ˚C DBT 22.0 ˚C WBT 21.5 ˚C DBT 16.0 ˚C WBT Enter Air Temperature 6 th Floor 25TR 2 6 th Floor 40TR 1 Particulars #
14. Capacity vs. Utilization AHU (7 th Floor North and South) 7 th Floor South AHU Utilization = 1.95/4.5 = 43% 7 th Floor North AHU Utilization = 2.08/7.24 =29% Considering ( COP) 1TR = 0.181 kW for AHU, 1.95 TOTAL 0.46 0.52 0.50 PF 5.76 5.59 5.39 Current (A) 0.63 234.6 B 0.68 233.2 Y 0.64 231.2 R KW Voltage (V) South 2.08 TOTAL 0.45 0.47 0.45 PF 6.67 6.43 6.38 Current (A) 0.71 234.6 B 0.71 232.9 Y 0.66 230.2 R KW Voltage (V) North
15. Capacity vs. Utilization AHU - CFM (7 th Floor North and South) TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 12253 X(31.5-25.5)/12000, = 27.3 TR Installed capacity is 40TR and consumption is 27.3TR ,% of utilization = 27.3/40 = 68.25% TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 1520 X(31.0-24.0)/12000, = 5.7 TR Installed capacity is 25TR and consumption is 5.7TR ,% of utilization = 5.7/25 = 22.8% Enthalpy difference (Hin and Hout ) is obtained from psychrometric chart 13.5 ˚C DBT 13.0 ˚C WBT 15.5 ˚C DBT 15.0 ˚C WBT Leaving Air Temperature 1520 12253 Air Volume (CFM) 23.0 ˚C DBT 17.5 ˚C WBT 22.5 ˚C DBT 18.0 ˚C WBT Enter Air Temperature 7 th Floor 25TR 2 7 th Floor 40TR 1 Particulars #
16. Capacity vs. Utilization AHU (8 th Floor North and South) 8 th Floor South AHU Utilization = 1.29/4.5 = 29% 8 th Floor North AHU Utilization = 1.66/7.24 = 23% Considering (COP) 1TR = 0.181 kW for AHU, 1.29 TOTAL 0.40 0.44 0.37 PF 4.62 4.63 4.45 Current (A) 0.44 234.4 B 0.48 234.5 Y 0.37 232.7 R KW Voltage (V) South 1.66 TOTAL 0.36 0.36 0.40 PF 6.10 6.47 6.40 Current (A) 0.52 233.2 B 0.54 234.1 Y 0.60 233.1 R KW Voltage (V) North
17. Capacity vs. Utilization AHU - CFM (8 th Floor North and South) TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 10778 X(31.5.0-24.5)/12000, = 26TR Installed capacity is 40TR and consumption is 26TR ,% of utilization = 26/40 = 65% TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 6992 X(30-24.0)/12000, = 15.56 TR Installed capacity is 25TR and consumption is 16TR ,% of utilization = 15.56/25 =62.3% Enthalpy difference (Hin and Hout ) is obtained from psychrometric chart 14.5 ˚C DBT 13.0 ˚C WBT 14.0 ˚C DBT 14.0 ˚C WBT Leaving Air Temperature 6992 10778 Air Volume (CFM) 22.0 ˚C DBT 17.0 ˚C WBT 23.0 ˚C DBT 17.5 ˚C WBT Enter Air Temperature 8 th Floor 25TR 2 8 th Floor 40TR 1 Particulars #
18. Capacity vs. Utilization AHU (9 th Floor North and South) 9th Floor South AHU Utilization = 2.98/7.24 = 41% 9th Floor North AHU Utilization = 1.74/4.5 = 39% Considering (COP) 1TR = 0.181 kW for AHU, 2.98 TOTAL 0.54 0.60 0.53 PF 7.74 7.79 7.59 Current (A) 0.98 234.7 B 1.10 233.6 Y 0.90 232.7 R KW Voltage (V) South 1.74 TOTAL 0.18 0.50 0.69 PF 5.14 7.21 5.00 Current (A) 0.21 228.9 B 0.84 229.2 Y 0.79 226.8 R KW Voltage (V) North
19. Capacity vs. Utilization AHU - CFM (9 th Floor North and South) TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 10778 X(31.5-25.5)/12000, = 40 TR Installed capacity is 40TR and consumption is 39.96TR ,% of utilization = 40/40 = 99.9% TR for AHU = Factor X Air flow X (Hin – Hout) Enthalpy difference/12000 = 4.45 X 6547 X(31.5-25.0)/12000, = 15.8 TR Installed capacity is 25TR and consumption is 16TR ,% of utilization = 16/25 = 64% Enthalpy difference (Hin and Hout ) is obtained from psychrometric chart 16.0 ˚C DBT 14.0 ˚C WBT 15.0 ˚C DBT 14.0 ˚C WBT Leaving Air Temperature 6547 10778 Air Volume (CFM) 23.0 ˚C DBT 18.0 ˚C WBT 24.0 ˚C DBT 22.5 ˚C WBT Enter Air Temperature 9 th Floor 25TR 2 9 th Floor 40TR 1 Particulars #
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21. AHU (6 th Floor) Observations A/C mounted on top of battery rack