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Introduction:
Knittingisthe methodof creatingfabricby transformingacontinuesstrandsof yarnintoa seriesof
interlockingloops,eachroworsuch loopshangingbythe one immediatelyprecedingit.There are two
typesof knittedfabric:
1) Single jerseyknittedfabric
2)Double jerseyknittedfabric:[ a. RibStructure knitfabric b. InterlockStructure knitfabric]
Interlock structure:
Interlockis 1*1 rib variantstructure whichisproducedonspeciallydesignedm/c.These m/cprocess
twosetsof needlesinbothcylinderanddial andat leasttwoprocess.Interlockfabricmeans purl fabric.
Purl structure:
The 4th familyof knitstructuresisthe purl knit.Aswithrib structures,itrequiresthe participationof
bothneedle bedsforthe productionof the loops.Purl fabricare knittedonmachineswithspecial
equipment(onesetof needles)whichare double-endedlatchneedlesandspecial devicesof drive them,
allowingloopstobe intermeshedintwodirections.
Interlock:
The circular Interlockmachine isaverycommonlyusedmachine incountrytomake Interlockknitted
fabric.Interlockstructure isa double facedInterlockstructure whichconsistsof two1×1 Interlock
structures.These two1×1 Interlockstructuresare joinedbyinterlockingsinkerloopsandthusproduce
interlockstructure.Interlockstructure isproduce byspecial cylinderdial circularmachines.Double
systemV-bedflatknittingmachine alsousedtoproduce interlockstructure.
Yarn to fabric path diagram:
Production:
If a Interlockcircularknittingm/chasfollowingspecifications:
m/c Diameter= 30’’
m/c gauge =20
No of feeder= 40
Stitch= 2.2mm
Yarn count = 28Ne =21.08 tex
Shift= 8 Hrs
Efficiency=90%=0.90
m/c RPM= 22
CPI= 36
Motor to cylinder gearing system:
In Interlockcircularknittingmachine,The motorgetspowerfromelectricityandmotorpulleyconnect
to m/c pulleywithBeltsandm/cpulleyalsoconnecttoBevel gear,whichisalsoconnectwithcylinder
gear as a resultcylinderrevolves&Helical gearconnectwithbevel gear,Whenmotorrevolves,bythese
pulley&gear,motiontransfertocylinder&Dial as a resultcylinder&Dial revolves.
Knitting action:
MACHINE PARTS:
1.Yarn career
2.Break stop motion
3.Yarn guides
4.Dial
5.Cylinder
6.Dial cams
7.Cylinder cams
8.Dial needles
9.Cylinder needles
10.Oiling and air following devices
11.Sensors
12.Take up rollers
13.Batch rollers
14.Motor
15.Belts 16.Clutches
17.Pulleys and gears
M/C’s different parts function:
Yarn Packagecareer: Yarn package Careercontainsthe yarn cone/packages.
Needle: An elementwhichformsloopsandwales.
Tricks:Slotswhichguide needlesduringknitting.
Cylinder: A cylinderdrumwhichcontainsslots,needlesandsinkers.
Dial: A horizontal plate whichcontainsslotsandhorizontalneedles.
Yarn guide: Its guide the yarnfrom package to Dial/Cylinder.
Dial Cams: ItsHelpsinthe movementof dial needle.
Cylinder cams:Its Helpsinthe movementof Cylinderneedle.
Oiling: Oilingneedsinknittingm/cbecause of abrasionfree movementof needleincylinder&dial
cams.
Sensors:Sensorsusedinknittingm/ctofindoutthe yarns breakage duringknittingprocess.
Motor: Motor is the top mostimportantparts of knittingm/c.Motor isusedto transferthe motionto
cylinder&Dial.
Roller: Rollersare usedtotake up the fabric.
Belts: Beltsare usedto connectthe pulleytoeachother.
Features of Interlock structure :
1.Interlockhasthe technical face of plainonboth sides.
2.Interlockcourse requires twofeeder/course.
3.Back loopcan’t be seen.
4.Interlockrelaxesbyabout30-40% or more compared withit’sknittedwidth.
5.Balance smooth,stable structure produced.
6.Fabric isthicker,heavier,narrower thanribof equivalentribgauge.
7.Finer,bettermore expensive yarnrequired.
8.Both vertical andhorizontal stripe canbe produced.
9.Problemisless
Conclusion:
The circular Interlock machine is a very commonly used machine in country to make Interlock
knitted fabric. So this experiment has significance in our study life. In this experiment we sketch
the yarn path diagram of the machine, show the knitting action, cam system. We point out the
various specification of the machine. So the experiment helps us to know more.

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Introduction of Interlock knitting in brief

  • 1. Introduction: Knittingisthe methodof creatingfabricby transformingacontinuesstrandsof yarnintoa seriesof interlockingloops,eachroworsuch loopshangingbythe one immediatelyprecedingit.There are two typesof knittedfabric: 1) Single jerseyknittedfabric 2)Double jerseyknittedfabric:[ a. RibStructure knitfabric b. InterlockStructure knitfabric] Interlock structure: Interlockis 1*1 rib variantstructure whichisproducedonspeciallydesignedm/c.These m/cprocess twosetsof needlesinbothcylinderanddial andat leasttwoprocess.Interlockfabricmeans purl fabric. Purl structure: The 4th familyof knitstructuresisthe purl knit.Aswithrib structures,itrequiresthe participationof bothneedle bedsforthe productionof the loops.Purl fabricare knittedonmachineswithspecial equipment(onesetof needles)whichare double-endedlatchneedlesandspecial devicesof drive them, allowingloopstobe intermeshedintwodirections. Interlock: The circular Interlockmachine isaverycommonlyusedmachine incountrytomake Interlockknitted fabric.Interlockstructure isa double facedInterlockstructure whichconsistsof two1×1 Interlock structures.These two1×1 Interlockstructuresare joinedbyinterlockingsinkerloopsandthusproduce interlockstructure.Interlockstructure isproduce byspecial cylinderdial circularmachines.Double systemV-bedflatknittingmachine alsousedtoproduce interlockstructure.
  • 2. Yarn to fabric path diagram:
  • 3. Production: If a Interlockcircularknittingm/chasfollowingspecifications: m/c Diameter= 30’’ m/c gauge =20 No of feeder= 40 Stitch= 2.2mm Yarn count = 28Ne =21.08 tex Shift= 8 Hrs Efficiency=90%=0.90 m/c RPM= 22 CPI= 36 Motor to cylinder gearing system: In Interlockcircularknittingmachine,The motorgetspowerfromelectricityandmotorpulleyconnect to m/c pulleywithBeltsandm/cpulleyalsoconnecttoBevel gear,whichisalsoconnectwithcylinder gear as a resultcylinderrevolves&Helical gearconnectwithbevel gear,Whenmotorrevolves,bythese pulley&gear,motiontransfertocylinder&Dial as a resultcylinder&Dial revolves.
  • 4. Knitting action: MACHINE PARTS: 1.Yarn career 2.Break stop motion 3.Yarn guides 4.Dial 5.Cylinder 6.Dial cams 7.Cylinder cams 8.Dial needles 9.Cylinder needles 10.Oiling and air following devices 11.Sensors 12.Take up rollers 13.Batch rollers
  • 5. 14.Motor 15.Belts 16.Clutches 17.Pulleys and gears M/C’s different parts function: Yarn Packagecareer: Yarn package Careercontainsthe yarn cone/packages. Needle: An elementwhichformsloopsandwales. Tricks:Slotswhichguide needlesduringknitting. Cylinder: A cylinderdrumwhichcontainsslots,needlesandsinkers. Dial: A horizontal plate whichcontainsslotsandhorizontalneedles. Yarn guide: Its guide the yarnfrom package to Dial/Cylinder. Dial Cams: ItsHelpsinthe movementof dial needle. Cylinder cams:Its Helpsinthe movementof Cylinderneedle. Oiling: Oilingneedsinknittingm/cbecause of abrasionfree movementof needleincylinder&dial cams. Sensors:Sensorsusedinknittingm/ctofindoutthe yarns breakage duringknittingprocess. Motor: Motor is the top mostimportantparts of knittingm/c.Motor isusedto transferthe motionto cylinder&Dial. Roller: Rollersare usedtotake up the fabric. Belts: Beltsare usedto connectthe pulleytoeachother. Features of Interlock structure : 1.Interlockhasthe technical face of plainonboth sides.
  • 6. 2.Interlockcourse requires twofeeder/course. 3.Back loopcan’t be seen. 4.Interlockrelaxesbyabout30-40% or more compared withit’sknittedwidth. 5.Balance smooth,stable structure produced. 6.Fabric isthicker,heavier,narrower thanribof equivalentribgauge. 7.Finer,bettermore expensive yarnrequired. 8.Both vertical andhorizontal stripe canbe produced. 9.Problemisless Conclusion: The circular Interlock machine is a very commonly used machine in country to make Interlock knitted fabric. So this experiment has significance in our study life. In this experiment we sketch the yarn path diagram of the machine, show the knitting action, cam system. We point out the various specification of the machine. So the experiment helps us to know more.