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© Operational Excellence Consulting
ISO 9001:2015
Quality Management Systems
© Operational Excellence Consulting. All rights reserved.
© Operational Excellence Consulting
LEARNING OBJECTIVES
2
Provide background
knowledge on ISO
9001
Describe the audit
approach and learn
useful tips on
handling an audit
session
Gain an overview of
the ISO 9001:2015
structure
Define the ISO
9001:2015
certification process
NOTE: This is a PARTIAL PREVIEW.
To download the complete presentation, please
visit: https://www.oeconsulting.com.sg
© Operational Excellence Consulting
CONTENTS
3
OVERVIEW OF
ISO 9001
ISO 9001:2015
STRUCTURE
ISO 9001:2015
CERTIFICATION
PROCESS
AUDIT APPROACH
01 04
03
02
HANDLING AN
AUDIT SESSION
05
© Operational Excellence Consulting
“
It is not enough to do your
best; you must know what
to do, then do your best.”
W. EDWARDS DEMING
4
© Operational Excellence Consulting
● Non-governmental organization
(NGO) established in 1947, based
in Geneva, Switzerland
● Has a membership of over 160
national standards institutes from
countries in all regions of the world
● The world’s largest developer of
voluntary International Standards,
based on global and market
relevance
ABOUT ISO
● Developed more than 20,000
standards for all dimensions of
sustainable development
● Technical Committee ISO/TC
176/SC 2 was responsible for the
development of ISO 9001:2015
● The ISO 9001:2015 standard was
last reviewed and confirmed
in 2021. Therefore this version
remains current.
5
© Operational Excellence Consulting
● ISO 9001 is the world’s most
popular and most commonly used
standard for Quality Management
Systems (QMS)
● International consensus on good
management practice
WHAT IS ISO 9001?
● Focuses on meeting customer
requirements and other interested
parties
● Distilled into standard
requirements
● Covers any organization –
whatever the size, industry or
culture
6
© Operational Excellence Consulting
WHY IS A QUALITY MANAGEMENT SYSTEM IMPORTANT?
7
Improve customer
satisfaction and loyalty
Create a continual
improvement culture
Increase efficiency,
fewer mistakes and less
wasted time
Enhance process flow
and integration
Increase sales and
profits
Reduce overall risks
Improve engagement
of employees
Create sustainable
competitive advantage
© Operational Excellence Consulting
ADVANTAGES OF CERTIFICATION
© Operational Excellence Consulting
● Certification to ISO 9001 is voluntary
● Independent check of conformity by a
third party
● Indicates an effective Quality
Management System
● National/International recognition
● Provides competitive advantage
● Improves company image
8
8
© Operational Excellence Consulting 9
QUALITY MANAGEMENT PRINCIPLES
1.
Customer
Focus
2.
Leadership
3.
Engagement of
People
4.
Process
Approach
5.
Improvement
7.
Relationship
Management
QUALITY
MANAGEMENT
PRINCIPLES
6.
Evidence-based
Decision Making
© Operational Excellence Consulting
BENEFITS OF THE NEW ISO 9001:2015
10
Puts greater
emphasis on
leadership
engagement
Helps address
organizational
risks and
opportunities in a
structured manner
Uses simplified
language and a
common structure
and terms
Addresses supply
chain management
more effectively
Is more user-friendly
for service and
knowledge-based
organizations
© Operational Excellence Consulting
ISO 9001:2015 IS BASED ON THE ISO HIGH-LEVEL STRUCTURE FOR
MANAGEMENT SYSTEM STANDARDS
11
1. Scope
2. Normative References
3. Terms & Definitions
4. Context of the Organization
5. Leadership
6. Planning
7. Support
8. Operation
9. Performance Evaluation
10. Improvement
© Operational Excellence Consulting
THE PLAN-DO-CHECK-ACT (PDCA) PROCESS MODEL
12
ACT
CHECK
DO
PLAN
THE
DEMING
CYCLE
1. PLAN
Establish objectives,
programs and processes
necessary to deliver results
in accordance with the
organization’s QMS policy.
2. DO
Implement the processes of
the QMS.
4. ACT
Take actions to continually
improve the QMS
performance to achieve the
intended outcomes.
3. CHECK
Monitor and measure
activities and processes
with regard to the QMS
policy and objectives, and
report the results.
The Deming Cycle
© Operational Excellence Consulting
ISO 9001 APPROACH IS BASED ON THE PDCA CYCLE
13
Organization and
its context (4)
Customer
Requirements
Customer
Satisfaction
Products
and services
Results of
the QMS
Needs and expectations
of relevant interested
parties (4)
Leadership
(5)
Performance
evaluation
(9)
Support &
Operation
(7,8)
Planning
(6)
Improvement
(10)
Plan Do
Check
Act
Source: Based on ISO
© Operational Excellence Consulting
ISO 9001:2015 KEY CLAUSE STRUCTURE (4-10)
PLAN DO CHECK ACT
4. Context of the
organization
5. Leadership 6. Planning 7. Support 8. Operation 9. Performance
evaluation
10. Improvement
4.1 Understanding the
organization and its
context
5.1 Leadership and
commitment
6.1 Actions to address
risks and opportunities
7.1 Resources 8.1 Operational planning
and control
9.1 Monitoring,
measurement, analysis
and evaluation
10.1 General
4.2 Understanding the
needs and expectations
of interested parties
5.2 Policy 6.2 Quality objectives
and planning to achieve
them
7.2 Competence 8.2 Requirements for
products and services
9.2 Internal audit 10.2 Nonconformity and
corrective action
4.3 Determining the
scope of the QMS
5.3 Organizational roles,
responsibilities and
authorities
6.3 Planning of changes 7.3 Awareness 8.3 Design and
development of products
and services
9.3 Management review 10.3 Continual
improvement
4.4 QMS and its
processes
7.4 Communication 8.4 Control of externally
provided processes,
products and services
7.5 Documented
information
8.5 Production and
service provision
8.6 Release of products
and services
8.7 Control of
nonconforming outputs 14
© Operational Excellence Consulting
● The certification body examines the
QMS for conformity to the ISO 9001
standard
● The QMS audit is a compliance
audit
● Certification means the organization
has a documented QMS that is fully
implemented and meets ISO 9001
requirements
BECOMING ISO 9001 CERTIFIED
© Operational Excellence Consulting 15
15
© Operational Excellence Consulting
TRANSITIONING TO THE LATEST ISO 9001:2015 STANDARD
16
Familiarize with the new document
1 Provide appropriate training and
awareness
4
Identify gaps to meet the new
requirements
2 Update the existing QMS to meet
the revised requirements
5
Develop an implementation plan
3 Liaise with your certification body
for transition
6
© Operational Excellence Consulting 17
ISO 9001:2015 CERTIFICATION PROCESS
3 5 7
1 4 6
2
Implementation of QMS Selection of a
Certification Body
Stage 2 Audit Continual Improvement
and Surveillance Audits
Conduct Internal Audit
and Review Result by
Top Management Stage 1 Audit
Confirmation of
Registration
© Operational Excellence Consulting
WHAT ARE AUDITS USED FOR?
18
Auditing conformity
Auditing effectiveness
Looking at the overall process
Approving external service providers
Investigating problems
Way of improving
Assessing for certification
Highlight examples of good practice
© Operational Excellence Consulting 19
AUDIT FOCUS
Effectiveness of the QMS in achieving the
organization’s objectives and in providing
products and services that conform to
requirements of interested parties.
© Operational Excellence Consulting
● Focuses on employees’
understanding of the organization’s
processes and verifies that these
processes are:
o complied with
o under control
o achieving the desired results
● Provide evidence, e.g. records,
meeting minutes, reports, data and
emails
AUDIT APPROACH
© Operational Excellence Consulting 20
20
© Operational Excellence Consulting
AUDIT FINDINGS
21
MAJOR NON-CONFORMITY
§ A major non-conformity
relates to the absence or
total breakdown of a required
process or a number of
minor non-conformities listed
against similar areas
§ A major non-conformity at
the Registration Audit would
defer recommendation for
registration until that major
has been closed
MINOR NON-CONFORMITY OBSERVATION
§ A minor non-conformity is an
observed lapse in your
systems ability to meet the
requirements of the standard
or your internal systems,
while the overall process
remains intact
§ An observation or
opportunity for improvement
relates to a matter about
which the Auditor is
concerned but which cannot
be clearly stated as a non-
conformity
§ Observations also indicate
trends which may result in a
future non-conformity
© Operational Excellence Consulting
HOW TO HANDLE AN AUDIT SESSION?
22
Ask and clarify
Admit obvious non-conformities
Do not panic
Take note of improvement areas highlighted
by the auditor
Show internal audit report, when necessary
Offer evidence and explain patiently
© Operational Excellence Consulting
● Polite
● Professional
● Positive / Receptive
● Sincere
● Commitment
● Formal but not overly serious
AUDITEE’S CONDUCT
© Operational Excellence Consulting 23
23
© Operational Excellence Consulting
● Be honest and open
● Recognize they may be experts
● Realize they may not be subject
matter experts
● Understand the purpose of the
meeting and review related
records prior to interviews
INTERACTING WITH AUDITORS – DO’S
● Turn mobile phones to silent mode
● Get the right person in to answer
the question
● Listen carefully and understand
each question before answering –
Be sure responses are complete
and accurate
24
© Operational Excellence Consulting
Operational Excellence Consulting is a management training
and consulting firm that assists organizations in improving
business performance and effectiveness. Based in Singapore,
the firm’s mission is to create business value for organizations
through innovative design and operational excellence
management training and consulting solutions. For more
information, please visit www.oeconsulting.com.sg
ABOUT OPERATIONAL EXCELLENCE CONSULTING

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ISO 9001:2015 (QMS) Awareness Training

  • 1. © Operational Excellence Consulting ISO 9001:2015 Quality Management Systems © Operational Excellence Consulting. All rights reserved.
  • 2. © Operational Excellence Consulting LEARNING OBJECTIVES 2 Provide background knowledge on ISO 9001 Describe the audit approach and learn useful tips on handling an audit session Gain an overview of the ISO 9001:2015 structure Define the ISO 9001:2015 certification process NOTE: This is a PARTIAL PREVIEW. To download the complete presentation, please visit: https://www.oeconsulting.com.sg
  • 3. © Operational Excellence Consulting CONTENTS 3 OVERVIEW OF ISO 9001 ISO 9001:2015 STRUCTURE ISO 9001:2015 CERTIFICATION PROCESS AUDIT APPROACH 01 04 03 02 HANDLING AN AUDIT SESSION 05
  • 4. © Operational Excellence Consulting “ It is not enough to do your best; you must know what to do, then do your best.” W. EDWARDS DEMING 4
  • 5. © Operational Excellence Consulting ● Non-governmental organization (NGO) established in 1947, based in Geneva, Switzerland ● Has a membership of over 160 national standards institutes from countries in all regions of the world ● The world’s largest developer of voluntary International Standards, based on global and market relevance ABOUT ISO ● Developed more than 20,000 standards for all dimensions of sustainable development ● Technical Committee ISO/TC 176/SC 2 was responsible for the development of ISO 9001:2015 ● The ISO 9001:2015 standard was last reviewed and confirmed in 2021. Therefore this version remains current. 5
  • 6. © Operational Excellence Consulting ● ISO 9001 is the world’s most popular and most commonly used standard for Quality Management Systems (QMS) ● International consensus on good management practice WHAT IS ISO 9001? ● Focuses on meeting customer requirements and other interested parties ● Distilled into standard requirements ● Covers any organization – whatever the size, industry or culture 6
  • 7. © Operational Excellence Consulting WHY IS A QUALITY MANAGEMENT SYSTEM IMPORTANT? 7 Improve customer satisfaction and loyalty Create a continual improvement culture Increase efficiency, fewer mistakes and less wasted time Enhance process flow and integration Increase sales and profits Reduce overall risks Improve engagement of employees Create sustainable competitive advantage
  • 8. © Operational Excellence Consulting ADVANTAGES OF CERTIFICATION © Operational Excellence Consulting ● Certification to ISO 9001 is voluntary ● Independent check of conformity by a third party ● Indicates an effective Quality Management System ● National/International recognition ● Provides competitive advantage ● Improves company image 8 8
  • 9. © Operational Excellence Consulting 9 QUALITY MANAGEMENT PRINCIPLES 1. Customer Focus 2. Leadership 3. Engagement of People 4. Process Approach 5. Improvement 7. Relationship Management QUALITY MANAGEMENT PRINCIPLES 6. Evidence-based Decision Making
  • 10. © Operational Excellence Consulting BENEFITS OF THE NEW ISO 9001:2015 10 Puts greater emphasis on leadership engagement Helps address organizational risks and opportunities in a structured manner Uses simplified language and a common structure and terms Addresses supply chain management more effectively Is more user-friendly for service and knowledge-based organizations
  • 11. © Operational Excellence Consulting ISO 9001:2015 IS BASED ON THE ISO HIGH-LEVEL STRUCTURE FOR MANAGEMENT SYSTEM STANDARDS 11 1. Scope 2. Normative References 3. Terms & Definitions 4. Context of the Organization 5. Leadership 6. Planning 7. Support 8. Operation 9. Performance Evaluation 10. Improvement
  • 12. © Operational Excellence Consulting THE PLAN-DO-CHECK-ACT (PDCA) PROCESS MODEL 12 ACT CHECK DO PLAN THE DEMING CYCLE 1. PLAN Establish objectives, programs and processes necessary to deliver results in accordance with the organization’s QMS policy. 2. DO Implement the processes of the QMS. 4. ACT Take actions to continually improve the QMS performance to achieve the intended outcomes. 3. CHECK Monitor and measure activities and processes with regard to the QMS policy and objectives, and report the results. The Deming Cycle
  • 13. © Operational Excellence Consulting ISO 9001 APPROACH IS BASED ON THE PDCA CYCLE 13 Organization and its context (4) Customer Requirements Customer Satisfaction Products and services Results of the QMS Needs and expectations of relevant interested parties (4) Leadership (5) Performance evaluation (9) Support & Operation (7,8) Planning (6) Improvement (10) Plan Do Check Act Source: Based on ISO
  • 14. © Operational Excellence Consulting ISO 9001:2015 KEY CLAUSE STRUCTURE (4-10) PLAN DO CHECK ACT 4. Context of the organization 5. Leadership 6. Planning 7. Support 8. Operation 9. Performance evaluation 10. Improvement 4.1 Understanding the organization and its context 5.1 Leadership and commitment 6.1 Actions to address risks and opportunities 7.1 Resources 8.1 Operational planning and control 9.1 Monitoring, measurement, analysis and evaluation 10.1 General 4.2 Understanding the needs and expectations of interested parties 5.2 Policy 6.2 Quality objectives and planning to achieve them 7.2 Competence 8.2 Requirements for products and services 9.2 Internal audit 10.2 Nonconformity and corrective action 4.3 Determining the scope of the QMS 5.3 Organizational roles, responsibilities and authorities 6.3 Planning of changes 7.3 Awareness 8.3 Design and development of products and services 9.3 Management review 10.3 Continual improvement 4.4 QMS and its processes 7.4 Communication 8.4 Control of externally provided processes, products and services 7.5 Documented information 8.5 Production and service provision 8.6 Release of products and services 8.7 Control of nonconforming outputs 14
  • 15. © Operational Excellence Consulting ● The certification body examines the QMS for conformity to the ISO 9001 standard ● The QMS audit is a compliance audit ● Certification means the organization has a documented QMS that is fully implemented and meets ISO 9001 requirements BECOMING ISO 9001 CERTIFIED © Operational Excellence Consulting 15 15
  • 16. © Operational Excellence Consulting TRANSITIONING TO THE LATEST ISO 9001:2015 STANDARD 16 Familiarize with the new document 1 Provide appropriate training and awareness 4 Identify gaps to meet the new requirements 2 Update the existing QMS to meet the revised requirements 5 Develop an implementation plan 3 Liaise with your certification body for transition 6
  • 17. © Operational Excellence Consulting 17 ISO 9001:2015 CERTIFICATION PROCESS 3 5 7 1 4 6 2 Implementation of QMS Selection of a Certification Body Stage 2 Audit Continual Improvement and Surveillance Audits Conduct Internal Audit and Review Result by Top Management Stage 1 Audit Confirmation of Registration
  • 18. © Operational Excellence Consulting WHAT ARE AUDITS USED FOR? 18 Auditing conformity Auditing effectiveness Looking at the overall process Approving external service providers Investigating problems Way of improving Assessing for certification Highlight examples of good practice
  • 19. © Operational Excellence Consulting 19 AUDIT FOCUS Effectiveness of the QMS in achieving the organization’s objectives and in providing products and services that conform to requirements of interested parties.
  • 20. © Operational Excellence Consulting ● Focuses on employees’ understanding of the organization’s processes and verifies that these processes are: o complied with o under control o achieving the desired results ● Provide evidence, e.g. records, meeting minutes, reports, data and emails AUDIT APPROACH © Operational Excellence Consulting 20 20
  • 21. © Operational Excellence Consulting AUDIT FINDINGS 21 MAJOR NON-CONFORMITY § A major non-conformity relates to the absence or total breakdown of a required process or a number of minor non-conformities listed against similar areas § A major non-conformity at the Registration Audit would defer recommendation for registration until that major has been closed MINOR NON-CONFORMITY OBSERVATION § A minor non-conformity is an observed lapse in your systems ability to meet the requirements of the standard or your internal systems, while the overall process remains intact § An observation or opportunity for improvement relates to a matter about which the Auditor is concerned but which cannot be clearly stated as a non- conformity § Observations also indicate trends which may result in a future non-conformity
  • 22. © Operational Excellence Consulting HOW TO HANDLE AN AUDIT SESSION? 22 Ask and clarify Admit obvious non-conformities Do not panic Take note of improvement areas highlighted by the auditor Show internal audit report, when necessary Offer evidence and explain patiently
  • 23. © Operational Excellence Consulting ● Polite ● Professional ● Positive / Receptive ● Sincere ● Commitment ● Formal but not overly serious AUDITEE’S CONDUCT © Operational Excellence Consulting 23 23
  • 24. © Operational Excellence Consulting ● Be honest and open ● Recognize they may be experts ● Realize they may not be subject matter experts ● Understand the purpose of the meeting and review related records prior to interviews INTERACTING WITH AUDITORS – DO’S ● Turn mobile phones to silent mode ● Get the right person in to answer the question ● Listen carefully and understand each question before answering – Be sure responses are complete and accurate 24
  • 25. © Operational Excellence Consulting Operational Excellence Consulting is a management training and consulting firm that assists organizations in improving business performance and effectiveness. Based in Singapore, the firm’s mission is to create business value for organizations through innovative design and operational excellence management training and consulting solutions. For more information, please visit www.oeconsulting.com.sg ABOUT OPERATIONAL EXCELLENCE CONSULTING