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Ammonia and Derivatives
Current Issues – Toxicity and
pollution control
Polymerisation
Copolymer
CHAPTER 3:
INDUSTRIAL
CHEMICALS
Ammonia and derivatives
Current issues-toxicity and
pollution control.
Ammonia is a compound of nitrogen and hydrogen
with the formula NH3. It is a colourless gas with
a characteristic pungent smell.
Amines are organic derivatives of
ammonia.
Amines have amino group
They are basic like ammonia
Have ammonia molecules with one or
more of hydrogen replaced by
organic group
The amine structure is pyramidal as
is ammonia
Amides are derived from carboxylic acids. A
carboxylic acid contains the -COOH group, and in
an amide the -OH part of that group is replaced
by an -NH2 group.
The History of Ammonia
Manufacturing Process
Before World War I, most ammonia was obtained
by:
The dry distillation of nitrogenous vegetable
and animal products
The reduction of nitrous acid and nitrites with
hydrogen
And the decomposition of ammonium salts by
alkaline hydroxides or by quicklime, salt most
generally used being the chloride (sal-ammoniac)
Combines nitrogen from the air with hydrogen
derived mainly from natural gas (methane) into
ammonia. The reaction is reversible and the
production of ammonia is exothermic
N2 + H2  NH3
DOES THE REACTION BALANCE?
3 2
 medium temperature (~ 450 °C )
 very high pressure (~200atm)
 A catalyst (Iron)
Ammonia is used widely in both its pure form
and as a feedstock for a wide variety of other
chemicals.
Ammonia ranks second behind sulfuric acid in
the quantity produced worldwide per year.
27%
14%
19%
10%
9%
8%
5%
5%
3%
Direct Application
Urea
Ammonium Nitrate
Fibres
Ammonium Hydrogen
Phosphate
Mixed
Explosives
Other
Ammonoum Sulfate
The Uses of Ammonia
Agricultural industries are the major users of
ammonia
A very valuable source of nitrogen that is
essential for plant growth.
Used in the production of liquid fertilizer
solutions which consist of ammonia, ammonium
nitrate, urea and aqua ammonia.
Also used by the fertilizer industry to produce
ammonium and nitrate salts.
Dissociated ammonia is used in such metal
treating operations
Used by the leather industry as a curing agent.
Ammonia is also useful in the production of
nitric acid. Nitric acid is not only used to make
important fertilizers but also Explosives like
nitroglycerine or TNT (Trinitrotoluene)
The pulp and paper industry uses ammonia for
pulping wood and as a casein dispersant in the
coating of paper.
The petroleum industry utilizes ammonia
in neutralizing the acid constituents of crude oil
and for protection of equipment from corrosion.
Weak ammonia solutions are also widely used as
commercial and household cleaners and
detergents.
As pH increase, the toxicity increases
The toxicity of ammonia is critically dependent
on pH and temperature. The un-ionized form
(NH3) is more toxic than the ionized form (NH4
+)
Higher temperature also favor the more toxic
form
Table 1. Health effects of ammonia
Concentration (ppm) Health Response
24 - 50 Nose and throat irritation after ten minutes of
exposure.
72 - 134 Irritation of nose and throat after five minutes
exposure.
700 Immediate and severe irritation of respiratory
system.
5,000 Respiratory spasms, rapid suffocation.
Above 10,000 Pulmonary edema, potentially fatal
accumulation of fluid in lungs and death.
The effects of ammonia emmision into the
environment most likely would cause health
problems.
The controls method include:
a. Add-on control
equipment
b. Pollution prevention
techniques
Wet Scrubbers
 The most common add-on control devices used to
control ammonia emission.
 Employs the method of absorption
 Ammonia is highly soluble in water, so wet scrubber
is effective in controlling ammonia emission
Condensation
 converts gas to aliquid by removing heat or
increasing the pressure.
 Used to remove ammonia in the fertilizer industry.
Recycle
Limiting Ammonia Input
Capture System
Maintenance Practices
CHAPTER 4 :
POLYMERIZATION AND
PROCESSING OF
SYNTHETIC POLYMER
Polymerization
Copolymer
INTRODUCTION TO
POLYMERS
Poly =many, mer=unit, many units
Are macromolecules build up by the linking
together of large numbers of much smaller
molecules.
The small molecules which combine with
each to form polymer molecules are terms
monomers
1)Bulk Polymerization
2)Solution Polymerization
3)Suspension polymerization
4)Emulsion Polymerization
BULK POLYMERIZATION
adding a soluble initiator to pure monomer in liquid
state
 initiator should dissolve in the monomer
initiated by heating or exposing to radiation
reaction proceeds the mixture becomes more viscous
reaction is exothermic and a wide range of molecular
masses are produced
a monomer is dissolved in a non-reactive solvent that
contains a catalyst
 Heat released by the reaction is absorbed by the solvent
 used in the production of sodium
polyacrylate, a superabsorbent polymer used in
disposable diapers.
SOLUTION POLYMERIZATION
mechanical agitation to mix a monomer or
mixture of monomers in a liquid phase, such as
water, while the monomers polymerize, forming
spheres of polymer.
production of many commercial
resins, including polyvinyl chloride
(PVC), polystyrene
Suspension polymerization
• starts with an emulsion incorporating
water, monomer, and surfactant
•droplets of monomer (the oil) are emulsified
(with surfactants) in a continuous phase of water.
EMULSION POLYMERIZATION
 is a polymer derived from two (or more) monomeric
species
 Difference between homopolymer and copolymer:
 homopolymer when a polymer is made by linking
only one type of small molecule, or
monomer, together.
 Copolymer when two different types of monomers
are joined in the same polymer chain.
 Copolymer can be classified into 4 types :
Alternating copolymer
Random copolymer
Block copolymer
Graft copolymer
Alternating copolymer
Random copolymer
Block copolymer
Graft copolymer
O D A V I N Q K X S R S O S E I T
A M O N I A R H A B R Z W R A T G
H F V O H M S P O L I N U W P R R
G W M I C I R B A F N T M A F E A
D R N S U D N B S F L I Q M C C F
N I F N P E G I G U R U N I D E T
O P W E R L A J C U A L X V V N C
I L R P U O L I O N G O W Y A T H
T O T S M V R I N I T A I K O Q O
A U L U F G C Y P O L A J B N S C
Z J I S A R L N O O M E E M I R L
I B O T X O P E N K L M T J U E A
R A M I N E N I F O C U A K R Z T
E U I G D F E W M B I U I G O I E
M S O L U T I O N N X S B L T L N
I I K H T E M I L O P S L O K I M
L H R E M Y L O P O C S U U J T I
O U I O H B B F D D W F G J M R N
P C Q T I L X A Y A M S U P U E T
C U Y P A O H O R S E S N K L F J
O V B B B U L K K K K C O L B B L
Ammonia and Polymerasation

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Ammonia and Polymerasation

  • 1.
  • 2. Ammonia and Derivatives Current Issues – Toxicity and pollution control Polymerisation Copolymer
  • 3. CHAPTER 3: INDUSTRIAL CHEMICALS Ammonia and derivatives Current issues-toxicity and pollution control.
  • 4. Ammonia is a compound of nitrogen and hydrogen with the formula NH3. It is a colourless gas with a characteristic pungent smell. Amines are organic derivatives of ammonia. Amines have amino group They are basic like ammonia Have ammonia molecules with one or more of hydrogen replaced by organic group The amine structure is pyramidal as is ammonia
  • 5. Amides are derived from carboxylic acids. A carboxylic acid contains the -COOH group, and in an amide the -OH part of that group is replaced by an -NH2 group.
  • 6. The History of Ammonia Manufacturing Process Before World War I, most ammonia was obtained by: The dry distillation of nitrogenous vegetable and animal products The reduction of nitrous acid and nitrites with hydrogen And the decomposition of ammonium salts by alkaline hydroxides or by quicklime, salt most generally used being the chloride (sal-ammoniac)
  • 7. Combines nitrogen from the air with hydrogen derived mainly from natural gas (methane) into ammonia. The reaction is reversible and the production of ammonia is exothermic N2 + H2  NH3 DOES THE REACTION BALANCE? 3 2  medium temperature (~ 450 °C )  very high pressure (~200atm)  A catalyst (Iron)
  • 8. Ammonia is used widely in both its pure form and as a feedstock for a wide variety of other chemicals. Ammonia ranks second behind sulfuric acid in the quantity produced worldwide per year.
  • 9. 27% 14% 19% 10% 9% 8% 5% 5% 3% Direct Application Urea Ammonium Nitrate Fibres Ammonium Hydrogen Phosphate Mixed Explosives Other Ammonoum Sulfate The Uses of Ammonia
  • 10. Agricultural industries are the major users of ammonia A very valuable source of nitrogen that is essential for plant growth. Used in the production of liquid fertilizer solutions which consist of ammonia, ammonium nitrate, urea and aqua ammonia. Also used by the fertilizer industry to produce ammonium and nitrate salts. Dissociated ammonia is used in such metal treating operations Used by the leather industry as a curing agent.
  • 11. Ammonia is also useful in the production of nitric acid. Nitric acid is not only used to make important fertilizers but also Explosives like nitroglycerine or TNT (Trinitrotoluene) The pulp and paper industry uses ammonia for pulping wood and as a casein dispersant in the coating of paper. The petroleum industry utilizes ammonia in neutralizing the acid constituents of crude oil and for protection of equipment from corrosion. Weak ammonia solutions are also widely used as commercial and household cleaners and detergents.
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  • 16. As pH increase, the toxicity increases The toxicity of ammonia is critically dependent on pH and temperature. The un-ionized form (NH3) is more toxic than the ionized form (NH4 +) Higher temperature also favor the more toxic form
  • 17.
  • 18.
  • 19.
  • 20. Table 1. Health effects of ammonia Concentration (ppm) Health Response 24 - 50 Nose and throat irritation after ten minutes of exposure. 72 - 134 Irritation of nose and throat after five minutes exposure. 700 Immediate and severe irritation of respiratory system. 5,000 Respiratory spasms, rapid suffocation. Above 10,000 Pulmonary edema, potentially fatal accumulation of fluid in lungs and death. The effects of ammonia emmision into the environment most likely would cause health problems.
  • 21.
  • 22. The controls method include: a. Add-on control equipment b. Pollution prevention techniques
  • 23. Wet Scrubbers  The most common add-on control devices used to control ammonia emission.  Employs the method of absorption  Ammonia is highly soluble in water, so wet scrubber is effective in controlling ammonia emission Condensation  converts gas to aliquid by removing heat or increasing the pressure.  Used to remove ammonia in the fertilizer industry.
  • 24. Recycle Limiting Ammonia Input Capture System Maintenance Practices
  • 25. CHAPTER 4 : POLYMERIZATION AND PROCESSING OF SYNTHETIC POLYMER Polymerization Copolymer
  • 26. INTRODUCTION TO POLYMERS Poly =many, mer=unit, many units Are macromolecules build up by the linking together of large numbers of much smaller molecules. The small molecules which combine with each to form polymer molecules are terms monomers
  • 27.
  • 28. 1)Bulk Polymerization 2)Solution Polymerization 3)Suspension polymerization 4)Emulsion Polymerization
  • 29. BULK POLYMERIZATION adding a soluble initiator to pure monomer in liquid state  initiator should dissolve in the monomer initiated by heating or exposing to radiation reaction proceeds the mixture becomes more viscous reaction is exothermic and a wide range of molecular masses are produced
  • 30.
  • 31. a monomer is dissolved in a non-reactive solvent that contains a catalyst  Heat released by the reaction is absorbed by the solvent  used in the production of sodium polyacrylate, a superabsorbent polymer used in disposable diapers. SOLUTION POLYMERIZATION
  • 32.
  • 33. mechanical agitation to mix a monomer or mixture of monomers in a liquid phase, such as water, while the monomers polymerize, forming spheres of polymer. production of many commercial resins, including polyvinyl chloride (PVC), polystyrene Suspension polymerization
  • 34.
  • 35. • starts with an emulsion incorporating water, monomer, and surfactant •droplets of monomer (the oil) are emulsified (with surfactants) in a continuous phase of water. EMULSION POLYMERIZATION
  • 36.
  • 37.  is a polymer derived from two (or more) monomeric species  Difference between homopolymer and copolymer:  homopolymer when a polymer is made by linking only one type of small molecule, or monomer, together.  Copolymer when two different types of monomers are joined in the same polymer chain.  Copolymer can be classified into 4 types : Alternating copolymer Random copolymer Block copolymer Graft copolymer
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  • 41. O D A V I N Q K X S R S O S E I T A M O N I A R H A B R Z W R A T G H F V O H M S P O L I N U W P R R G W M I C I R B A F N T M A F E A D R N S U D N B S F L I Q M C C F N I F N P E G I G U R U N I D E T O P W E R L A J C U A L X V V N C I L R P U O L I O N G O W Y A T H T O T S M V R I N I T A I K O Q O A U L U F G C Y P O L A J B N S C Z J I S A R L N O O M E E M I R L I B O T X O P E N K L M T J U E A R A M I N E N I F O C U A K R Z T E U I G D F E W M B I U I G O I E M S O L U T I O N N X S B L T L N I I K H T E M I L O P S L O K I M L H R E M Y L O P O C S U U J T I O U I O H B B F D D W F G J M R N P C Q T I L X A Y A M S U P U E T C U Y P A O H O R S E S N K L F J O V B B B U L K K K K C O L B B L