Standards for Virutal Manufacturing and Factory of the Future: position and status of ISA 95

DIESAR Direction Internationale de l’Evaluation, de la Sécurité et des Affaires Réglementaires
AFNeT Standardization Days 2017
AFNeT Standardization Days 2017 - Paris 1
Standards for Virtual Manufacturing and Factory of the future: position
and status of ISA 95
By Dr Nicolas Figay, Airbus Group Innovations
April 19 & 20, 2017

AFNeT Standardization Days 2017 - Paris 2
The today’s situation for industry
April 19 & 20, 2017
! Global demand for industrial products is growing by +7% since 2000
! By 2020, there will be 3+ Billion middle class citizen world wide
! Unprecedented diversity
! Production system is under pressure
! Only 13% of manufacturers have full visibility on their supply chain beyond Tier-1,
and 43% have no visibility at all (sourceKMPG2016)

3
The today’s situation for Industry
Various local initiatives in the World:
! Europe: Factories of the Future (EC Research)
! Germany: Manufacturing 4.0
! United Kingdom: High Value Manufacturing Catapult
! Italy: La fabbrica del futuro
! United States: Advanced Manufacturing
! Japan: e-Factory
! China: Intelligent Manufacturing
...
! France: Alliance Industrie du Futur, AFNOR/ISO, AFNET, etc.
April 19 & 20, 2017

4
Context of the presentation
Various local initiatives in the World:
! Europe: Factories of the Future (Research) <= IMAGINE - IRT-SystemX SIP
! Germany: Manufacturing 4.0
! United Kingdom: High Value Manufacturing Catapult
! Italy: La fabbrica del futuro
! United States: Advanced Manufacturing <= DMDII
! Japan: e-Factory
! China: Intelligent Manufacturing
...
! France: Alliance Industrie du Futur, AFNOR/ISO, AFNET, etc.
● ASD SSG*: new blips on the PLM standard chart
April 19 & 20, 2017
* Aeronautic Space & Defence European Association’s Strategic Standardization Group

5
The today’s situation for standardization Frameworks
"Industry 4.0/Smart Manufacturing
Final Report“ (Sept 2016), ISO
TMB Strategic Advisory Group's
Precise definition of Industry 4.0,
Inventory, Standardization gaps
and recommendations
Objectives
Let’s use RAMI 4.0 and NIST Model
Most capable reference architecture
models for Smart Manufacturing
Recommendation
RAMI 4.0
NIST Model
There are many standard components for the two frameworks, ISA 95 always included
April 19 & 20, 2017

Some Manufacturing Standards as RAMI 4.0 components
Name of the standard Comment
IEC/ISO 62664 (ISA95)
Enterprise-control system integration
Produced by International Society of Automation (ISA) and adopted at IEC (hierarchy level)
IEC 61512 (ISA 88) Batch Control (hierachi level)
IEC 62890 Life-cycle management for systems and products used in industrial-process measurement, control and automation
IEC 62541 OPC Unified Architecture Specifications (machine to machine communication)
DIN SPEC 91345
Reference Architecture Modell Planned standardisation of RAMI 4.0
IEC 61360ff
Common Data Dictionary IEC Common data dictionnary IEC 13584-42
ISO 13584-2/ IEC 61360 eCl@ss Classification and product description
IEC 64424 CAEX (Topology)
IEC 61131 PLC Open XML (logic)
ISO/PAS 17506 COLLADA (Kinematics and geometry)
IEC 62714 AutomationML (automation markup language)
IEC 61987 Industrial process measurement and control
IEC 61360/ISO13584 Industrial automation systems and integration
DIN SPEC 16592 Integration of AML and OPC UA
IEC 61784 Industrial Communication Network
IEC 62443 Network and security
ISO/IEC 27000 Information Security Management Systems
IEC 61511 Functional Safety
IEC 62601/ISO 13889 Safety of Machines
IEC/TR 62794 and 62832 Reference model for the digital factory
IEC 61804 Function blocks for process control/electronic device description language
IEC 62453 Field Device tools (FDT) interface specification
VDMA 24582 Condition monitoring
ISO/IEC 20140 Energy Efficiency
Semantic SPARQL/RIF-SWRL/RDF(S)/OWL
April 19 & 20, 2017

Other standards components used for digital twins (DMDII*)
Name of the standard Comment
ISO 10303 AP238 
Virtual Manufacturing New edition under development with strong involvement of Boeing and US
MT-Connect
MTConnect standard enables manufacturing equipment to provide data in structured XML
rather than proprietary formats
Quality Interoperability Framework (QIF) Unified XML framework standard for computer-aided quality measurement systems
ISO 10303 AP242 Managed model based 3D Engineering
April 19 & 20, 2017
* Digital Manufacturing And Design Innovation Institute

8
« Enterprise-control system integration » Standard(s) 
Updated the 20/04/2017
US Standard 
ANSI/ISA 95
International Standard 
ISO/IEC Sub-title
95.00.01:2010 62264-1:2013 Part 1: Models and Terminology
95.00.02:2010 62264-2:2015 Part 2: Data Structures and attributes
95.00.03:2013 62624-3:2007 + DIS Part 3: Activity Models of Manufacturing Operations Management
95.00.04:2012 IEC 62264-4:2016
Part 4: Object Models and Attributes of Manufacturing Operations
Management
95.00.05:2013 IEC 62264-5:2016 Part 5: Business to Manufaturing Transactions
95.00.06:2014 IEC PAS 62264-6:2016(E) Part 6: Messaging Service Model
Draft 95.00.07 Part 7: Alias Service Model
Draft 95.00.08
Part 8: Manufacturing Operations Management Information Exchange
Profiles
ISA-TR88.95.01 Using ISA-88 and ISA-95 Together
8 parts
B2MML is an XML implementation of the ANSI/ISA-95, Enterprise-Control System Integration,
family of standards (ISA-95), known internationally as IEC/ISO 62264. B2MML consists of a set of
XML schemas written using the World Wide Web Consortium's XML Schema language (XSD) that
implement the data models in the ISA-95 standard.
MESA B2MML V0600 
the latest version
For developing an automated interface between enterprise and control systems. This standard has been developed for global manufacturers. It was developed
to be applied in all industries, and in all sorts of processes, like batch processes, continuous and repetitive processes. The objectives of ISA-95 are to provide
consistent terminology that is a foundation for supplier and manufacturer communications, provide consistent information models, and to provide consistent
operations models which is a foundation for clarifying application functionality and how information is to be used.
April 19 & 20, 2017

9
ISA 95/98 positioned according to PERA Reference Model
PERA* Reference model:
Decision-making and
control hierarchy
ISA 95
ISA 88
April 19 & 20, 2017
* Purdue Enterprise Reference Architecture

10
ISA 95 - High Level Considered Information
April 19 & 20, 2017

11
ISA 95: Areas of Information Exchange
April 19 & 20, 2017

ISA95: Concerned Enterprise Applications
MES System
To manage
product
Definition
To manage
resources
To schedule
Production
processes
To dispatch
production
orders
To execute
production
orders
To collect
production
data
To produce
performance
analysis
To produce
track &
traces
ERP
PLM
CRM
Production test
results
Product definition, BOM
(routing), electronic work
instructions , equipment
setting
production performance
results, produced and
consumed material
production planning,
order requirements
product tracking
and tracing
information
product
complaints
HRM
personnel performance
personnel skills,
personnel availability
April 19 & 20, 2017

ISA 95 - from Information flow to exchange Schema
What is in
business/planning
and what is in
manufacturing
operations?
Definition of
the functions in
the domains The functions of
interest are
detailed
The information
flows of interest
between the
function of
interest are
defined
The information are
categorized, and
relationships with
activity model is
made
Information model is defined, with:
• 3+ 1 resource models (Personal,
Material, Equipment, Segment)
• 4 interactive models (capability
information, product definition,
production schedule,
production performance)
April 19 & 20, 2017
Can be used as basis for
formalized information
exchange protocol

14
ISA 95: Functions and Information flows
April 19 & 20, 2017

ISA 95: Information Models
April 19 & 20, 2017

16
ISA 95: B2MML XML Schemas
April 19 & 20, 2017

17
Connecting with other standard components - RAMI 4.0
April 19 & 20, 2017
ISA 95
Enterprise -
Control System
Integration
ISA 88
(Batch Control)
IEC 62890
Life-cycle management for systems and
products used in industrial-process
measurement, control and automation
Data
dictionaries
(IEC 13584-42)
Component catalogs  
(Standard part libraries)
Ecl@ss
OPC Unified
Architecture
Specification

18
Connecting with other standard components - DMDII*
April 19 & 20, 2017
ISA 95
Enterprise -
Control System
Integration
Virtual
Manufacturing
ISO STEP AP 238
Quality Control -
Metrology
(QIF)
Product Definition
ISO STEP AP 242
Smart tooling
(MT-Connect)
* Digital Manufacturing And Design Innovation Institute

19
Internet standards that could impact inside the enterprise
April 19 & 20, 2017
ISA 95
Enterprise -
Control System
Integration
SMOG
Sensing IIoT
Qualified captors/
Actuators
ICT
infrastructure
INTRANET
CLOUD
Private- Public-
Combined
Big Data
AI
Blockchain
Semantic Web
HTML5
JSON

20
Internet standards that could impact for networked enterprises
April 19 & 20, 2017
ISA 95
Enterprise -
Control System
Integration
ICT
infrastructure
OPC Unified
Architecture
Specification
Sensing IIoT
Qualified captors/
Actuators
Embedded, Environment,
Enterprise Information
System
Enterprise Modeling
(ArchiMate)
System Engineering
Process Framework
(ISO 15288)
PLM - Manufacturing Data
all along the life cycle of
the product
(ISO STEP, PLCS, Sx00)

21
Where to learn more
Standardisation and associated working groups
AFNOR, AFNET, AIF, ASD SSG, ISO, PDM-IF, RAMI 4.0
Web sites
http://www.asd-ssg.org
Research Projects: ISA 95 assessment and testability
IMAGINE and IRT-SystemX SIP research projects
Web sites
http://www.eads-iw.net/web/imagine
http://www.Eads-iw.net/web/standards-interoperability-plm
Linkedin/Twitter
Virtual Manufacturing: Implementing the digital thread using the digital twins!
Industry 4.0/Smart Manufacturing recommendations for ISO strategy
Advanced usage of ArchiMate for Dynamic Manufacturing Living Lab
When ArchiMate 3.0 meets Production
April 19 & 20, 2017

22
Conclusion: just the beginning
ISA 95 key Component on emerging Manufacturing Reference Models
Well defined scope: monitoring and control of the execution system
But to be completed with a consistent set of complementary standards
High impact of Internet with emerging technologies
How to master and to embrace emerging complexity?
How to deal with emerging dynamic interconnected business ecosystems?
How to specify, assess and maintain required quality?
April 19 & 20, 2017

Standards for Virutal Manufacturing and Factory of the Future: position and status of ISA 95

Recommended

Recommended

More Related Content

What's hot

What's hot (13)

Similar to Standards for Virutal Manufacturing and Factory of the Future: position and status of ISA 95

Similar to Standards for Virutal Manufacturing and Factory of the Future: position and status of ISA 95 (20)

More from Dr Nicolas Figay

More from Dr Nicolas Figay (9)

Recently uploaded

Recently uploaded (20)

Standards for Virutal Manufacturing and Factory of the Future: position and status of ISA 95