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03 reram oberwimmer_benchmark_toolkits

Presentation at the final conference of RERAM project.

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RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Topic 3 - Indicators & Benchmarking Toolkits
Input for Panel Discussion
Lviv, May 18, 2016
European Commission
FP7 no. 609573, 2014-2016
www.reram.eu
Mr. Roland Oberwimmer
oberwimmer@holzcluster-steiermark.at
Holzcluster Steiermark GmbH
www.holzcluster-steiermark.at
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Business Approach to
(Cleaner) Production
Less production cost reduction
Higher productivtiy
Material and Energy efficiency
Turning valuable raw material
into waste
Increasing effort of handling with
waste and emission
End-of-pipe approach
Pollute/Dispers
Value to
Society
Avoidance at the
beginning
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
THE HIDDEN COST
OF WASTE
Based on: Bierma, TJ., F.L. Waterstaraat, and J. Ostrosky.
Green Bottom Line, Chapter 13, 1998. Greenleaf Publishing
Benefits of CP measures –
“the Iceberg Issue”:
• 1/3 is directly
measurable/tangible
• 2/3 additional benefit on
hidden costs
The“Cost of Waste”
Iceberg
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Big Question –
where to start?
Focus on selling and client
aquisition
Changing the managerial mind Set
Internal losses & hidden costs
overlooked / poorly estimated
vs.
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Check your mindset:
Where are you now?
f) Waste has been
reduced since we
change the way
we work
g) We are
optimising our
processes and
achieving big
cost reductions
h) Only a change in
technology would
eliminate waste
completely
a) Waste is not an
issue
b) Waste is only
disposal issue
c) Waste is cost
and regulatory
issue
d) We plan to
reduce waste
e) We have
identified our
waste and
monitoring it
RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu
Identifying your
potentials
• External benchmark data
(not always comprehensive/
rough indicators)
• Suppliers of machinery &
equipment
• External specialists
Comparison with own
performance data
Ad

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03 reram oberwimmer_benchmark_toolkits

  • 1. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Topic 3 - Indicators & Benchmarking Toolkits Input for Panel Discussion Lviv, May 18, 2016 European Commission FP7 no. 609573, 2014-2016 www.reram.eu Mr. Roland Oberwimmer oberwimmer@holzcluster-steiermark.at Holzcluster Steiermark GmbH www.holzcluster-steiermark.at
  • 2. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Business Approach to (Cleaner) Production Less production cost reduction Higher productivtiy Material and Energy efficiency Turning valuable raw material into waste Increasing effort of handling with waste and emission End-of-pipe approach Pollute/Dispers Value to Society Avoidance at the beginning
  • 3. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu THE HIDDEN COST OF WASTE Based on: Bierma, TJ., F.L. Waterstaraat, and J. Ostrosky. Green Bottom Line, Chapter 13, 1998. Greenleaf Publishing Benefits of CP measures – “the Iceberg Issue”: • 1/3 is directly measurable/tangible • 2/3 additional benefit on hidden costs The“Cost of Waste” Iceberg
  • 4. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Big Question – where to start? Focus on selling and client aquisition Changing the managerial mind Set Internal losses & hidden costs overlooked / poorly estimated vs.
  • 5. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Check your mindset: Where are you now? f) Waste has been reduced since we change the way we work g) We are optimising our processes and achieving big cost reductions h) Only a change in technology would eliminate waste completely a) Waste is not an issue b) Waste is only disposal issue c) Waste is cost and regulatory issue d) We plan to reduce waste e) We have identified our waste and monitoring it
  • 6. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Identifying your potentials • External benchmark data (not always comprehensive/ rough indicators) • Suppliers of machinery & equipment • External specialists Comparison with own performance data
  • 7. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Identifying your potentials Internal analysis of consumption and waste patterns: • ranking of input materials by price and quantity • ranking of input materials by hazardness • Types and volumes of waste and emissions • Leak test for pressurized air systems • List of energy consumers Raw material price Quantity 1 2 3 RERAMtoolkit(availablebyMay31) Rule of thumb: Major cost drivers = biggest potentials for saving costs and the environment
  • 8. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Assessment of potential (the tricky part) For each processing step of the potential input (material or energy) Identify amount of waste/pollution What causes the waste/pollution Generate possible options to reduce waste/pollution Material and energy balances Processing step Heat Power Energy Balance Cooling Input material Products & Waste Mass Balance External guidance is highly recommended!
  • 9. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Setup of a full CP project Planning and Organization Assessment Phase Decision making Phase (which options to implement) Implementation Step 1 Step 2 Step 3 Step 4 Re-Assessment Options: “Low-hanging” fruits first! No investment options
  • 10. RERAM Final Conference • Lviv, Ukraine, 18.05.2016 www.reram.eu Topic 3 - Indicators & Benchmarking Toolkits Input for Panel Discussion www.reram.eu Thank you for your attention! European Commission FP7 no. 609573, 2014-2016 www.reram.eu