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M.SURESH
Mo.No: +919500033247:E-mail:-msuresh1947@yahoo.co.in
Aiming for Senior Position in manufacturing industries which values intelligence, diligence and passion for work in reputed
organization and also open to relocation overseas & anywhere in India.
Preferred Industries - OEM and EMS Industries.
Professional Synopsis:
⇒ An astute Electronics & Communication engineer with over 14.5 years’ rich domestic & international experience in
EMS and OEM Manufacturing Industries.
⇒ Currently associated with NOKIA INDIA Pvt. Ltd, Chennai as Maintenance Leader, Significant experience in carrying out
operations, Installation, commissioning , Maintenance, Quality Assurance & Control and Trouble Shooting of Machines in New
Lines. Effectively Maintaining engineers in Team for result and Good team Player. Result Oriented Project Leader, Quick
Leaner and Self Motivated Person.
⇒ Expertise in Final Assembly and ATE Machine. Exposure in SMT Machine.
⇒ Well versed in PMP (Trained by PMCC), TPM, LEAN, SPC, FMEA, KAIZEN, CAPA, 7QC TOOLS, and 5S, CPM, VSM, MTTR,
MTBF and OEE (86%).
Organizational Experience:
⇒ May’06 – Till date Maintenance team leader (Nokia,Chennai) Managing 40 technicians
⇒ Oct’03 – Feb’06 Instrumentation Lab Engineer (Kuwait) Managing 10 Engineers
⇒ Aug’02 – July’03 I&FR Engineer BTNL (Sumati Communication, Chennai) Managing 10 Engineers
⇒ Apr’01 – Apr’02 Apprenticeship Trainee-Engineer in HVF Ministry of Defence (Chennai)
⇒ Apr’99 – Mar’01 Service Engineer Maruthi Electronics (Chennai)
Core Competencies:
Operational and Equipment’s Management (Manufacturing Industries)
⇒ Expertise in product development, process improvement, operational development, analysis, planning and scheduling in
manufacturing environment.
⇒ New Product introduction (NPI)and Ramp UP from Factory R & D Built Starts from F1, F2 to NPI and Ramp UP.
⇒ Meeting with Vendors and Internal Customers for Product Development and Equipment Up gradation. Vendor Management for
Opex Cost Reduction by adding Local Vendor and AMC Renewal.
⇒ FAP & Robotics Machines
 Machines - Cencorp & Jot & Nutech Conveyors, Cencorp & Jot Flippers, Cencorp & Jot Routers, UPS, Jot
Screwing, Shirk wrap, NC, CNC, Spot Welding and MHE are maintained in good condition and timely
Development and Improvement Done.
 Machine Controls – Omron,Fanuc,Siemens drives and PLC- CJ1M, Siemens - S7 300 ,S7 200 Rack and
Module type , Allen Bradley- SLC 500, Servo Motors ,Sensors, Thermocouples, Pneumatics Valves and VFD.
 Software – MMI, Scada Software for Machine Control.
⇒ ATE Testing Machines
o Testing type is ICT, FATE, Rack Stack and Chassis, MDA technology (All these SPM are controlled through Test Plan
and Test Case with Marvin and Darium tool software to check Mobile tuning and Mobile Application Test.
 SPM Machines – Cencorp Flashing Testers, JOT ICT Testers, Orbis UI Testers, JOT Failure Marking Machine
and PKC Label testers.
 Testing Done – MCU Flashing , RF & EM Tuning, Audio,LCD,LED, BER test, Blue tooth test, Key pad test and
Mobile application flashing & testing.
 Machines Controls – Robotic Elevator by Servo Motor and Drive Omron RM7-A75030-BS1, RS485 LAN I/O,
PLC CP1H, CPM1A, Sensors input given controller for machine operation. DC 24V Stepper Motor used for
conveyors.
 Software – Machine controlled Scada graphical Software for Hardware software interface.
 Expert in Debug and Testing – In this testing method expertise in debug and rectify and create bug to check
whether machine identifies the Error.

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 Expert in Testing Measuring Instruments for Product Requirement Like Agilent VSA&VSG(3GHZ), Power
Sensors( Range:- 10Mhz to 8Ghz), DAQ Card , Aero flex 6Ghz,MultiMeter 20Hz to 20Khz and Power Supply
30Vdc and scheduling calibration for these instruments.
⇒ SMT Machines
 Pick and Place (NXT), AOI (Agilent) and Reflow (ERSA).
⇒ Core Maintenance Team Responsibility – Break Down , Preventive Maintenance , Predictive Maintenance, Maintenance
Prevention, New Machine Erection and Commissioning, Spares Control, Energy conservation and Maintain OEE.
⇒ Global Exposure in standardizing changeover and Preventive Maintenance time and Produce quality Product in Time with
Beijing , Donwang and Finland by Conference Meeting every week.
⇒ Credited for significant contributions for 4 New Line Setup in Beijing Nokia factory (China) and full Line Installation and
Commissioning in Chennai Factory done FAT and SAT.
⇒ Ensured effective implementation & maintenance of ESD, 5S & Safety in the factory. Implement Kaizen Ideas
⇒ Achievable improvement given in Product Changeover by CPM (Critical Path Measuring) and VSM (Value Stream Mapping)
Mappings.
⇒ Taken part in the team in attaining quality Audit in IS0175025:2005(Calibration of Measuring Instrument) and Responsible for ISO9001,
ISO9002 Quality Standards. My Responsibility from Maintenance
 Appreciating the “Zero quality failures “between the operators and Technicians by adhering Process, SOP and
MIS.
 Customer Complaint and Defect analysis and implementation of CAPA
 Control mechanism over the BOM and ECN Changes to increase the Productivity.
 Analyzing the Rejections trends on daily, weekly and Monthly basis. And ensure the actions are in place for the
same.
 Responsible for ensuring a Defect Free Electronic Assembly Products to the Customers.
Team Management and Training:
⇒ Overseeing the skill level of the team Members. Developing minimum 80% of techcians for Multiskilling to Manage Productivity
during critical Situations.
⇒ Mentoring Technicians in Project way of working and Improving the analysis skills
⇒ Discussing with team for Improvements and creating motivated environment.
⇒ Covering all the technicians’ three levels of training to complete their Skill Matrix.
⇒ Making team to understand the Company and Department Metrics and achieve the target.
⇒ Motivating technicians to Participant Sports, cultural, Kaizen and Nokia 7.
Projects:
⇒ New SPM Machine JOT Installed and Commissioned- Nokia India Pvt Ltd-2011
o In existing Agilent tester every single Product tested Part by Part so that Per hour Productivity Reduced and Space
occupied is also More (L-3000mm, W- 1500mm). To overcome these New JOT SPM tester Introduced.
 New JOT SPM Machine tests Fours boards in a Panel at a time
 Space occupied L-1500mm W-1400mm.
 Robot functions in Servo Motor with Omron Drive with Multiple test box.
 UI Scada graphical Software.
 Installed and commissioned with in Schedule time and Product Ramped Up.
 Got Kudos from Nokia
⇒ Quick Changeover New Concept to increase Productivity in Level 2 and Level 3 Changeover-Nokia India Pvt Ltd-2012
o In existing Changeover Product will fully stopped in Line and after completion of Changeover it takes 2hours to full Ramp
Up to overcome these following action taken.
 Activities Separated as internal and external by CPM.
 External Activities done proactively before starting of changeover without disturbing existing Product.
 Partial testers will be given to production at first half off the Changeover, so that 40% New Product will start to
Produce and in Second Half of remaining testers will be given to Production, so that 90% of Product will be
ramped up another one hour.
 In Nokia 7 Competition Won first Prize.
⇒ Opex Cost Reduction 30%:- Nokia India Pvt Ltd-2013
o In existing Opex Cost 60Lacs/Per Month. Project Target to Reduce 42Lacs/Month.

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 Statical Bar Chart used to identify High Consumption and Cost Spare.
 In Statical bar High consumption spares contributes 40% and Cost Spares 60%.
 Started in house service Benefit-40%,Alternate Vendor for Spares benefits-35%,Quality check of Spares
received from Vendor benefit-10% ,Reuse of ramp down Product Spares benefit-5% and training & Spare
usage SOP to technicians Benefits-10%
 Got Kudos from Nokia
⇒ Fault finding Jig for Hull and tarot –HVF Avadi Ministry of Defense Chennai-2001 to 2002
o In existing set up HULL and TAROT instruments wiring done separately, when hull and tarot commissioned together
some time short circuit and Open circuit of wiring creates Problem as a result again hull and tarot separated to find
problem to overcome these.
 Analyzed circuit of hull and tarot
 As a result before installation of hull –tarot will undergo for Short and open short test and Vice versa.
 These done by the Faulty finding JIG Which as LED indication with Functionality Switches and Hull and tarot
commissioning cables.
 Got Merit Award from Works General Manager from HVF Ministry of Defense.
Notable Achievements:
≈ NOCOP and Nokia 7 Awards in Nokia India Pvt Ltd in between 2006 to 2014.
≈ Two time Excellent Performer, Great Performer Award in Nokia. Achieving together Award in Nokia.
≈ Persuaded Merit award from Works General Manager in HVF Ministry of Defense in 2002 for doing new Creativity Equipment
for Fault Analysis.
≈ Best Employee oral award in Murthy Electronics in 2000.
≈ Best team Player award in Risco in 2004.
Education and Training:
≈ B.Tech in Electronics and telecommunication) from Rajasthan Vidyapeeth University in Dec 2010 with Grade B.
≈ Diploma in (Electronics and telecommunication) from State board of technical education Tamil Nadu in April 1999 from
AMS Polytechnic with 87%.
≈ Certified PDU in training On Manage Project Professionally in alignment with PMBOK Guide
≈ Certified by TVs for pneumatics training.
≈ Certified by intech System for Omron PLC training.
≈ Certified by Agilent for VSA & VSG Training.
≈ Awareness in OHS, BCM, EMS and QMS Policy’s
≈ Certified by Sieger for Personal effectiveness training.
≈ Ms Office ( 9x,NT,XP,2007)
≈ C and C++,SQL,HTML
≈ Marvin, Darium and NI Test stand.
≈ Certified by STC for software black box testing. SDLC ( Software development Life cycle ) and STLC software testing Life
cycle )
≈ Functionality tools :-Win runner,QTP,rational robot, Silk test
≈ Performance tools :-Open STA, Load runner
≈ Management tool :-Test director
≈ Kaizen, Six sigma and Kanban
Personal Details:
≈ Date of birth :- 03, November 1979
≈ Sex :- Male
≈ Marital Status :- Married
≈ Languages known :- English, Hindi, Tamil, Telugu
≈ Passport :- L2875067
≈ Address :- No.1111, Mosque Street, Mellapedu, Avadi IAF, Chennai-55
≈ Language Known : - English, Hindi, Tamil & Telugu.
≈ Phone No :- 9500033247

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Declaration:
The Information’s and statements declared above are true with my best Knowledge.