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EMI Analyst™
EMI ANALYST™ Software Suite
I n t u i t i v e  A c c u r a t e  E f f e c t i v e
How to extract shielded cable
properties from data sheets
A radiated susceptibility example.
Applicable to all four types of electromagnetic interference analysis.
EMI Analyst™
The task is to characterize cables for EMC
• Often we have to determine
if a certain cable is adequate
for the environment
• How to input cable
characteristics into EMI
Analyst to perform RE/RS
type tests?
• Published cable spec is
shown at right.
• It incompletely defines cable
characteristics
EMI Analyst™
What do we need to know?
Conductor properties Transfer Impedance properties
Several physical properties are needed before cable electrical characteristics can be calculated.
EMI Analyst™
Known cable properties
What we know
• Coaxial cable
• 50 ± 2  characteristic impedance
• 90 pF/m
• #29 AWG center conductor
• Nickel-plated copper covered
steel
• Extruded TFE dielectric
• 90% optical coverage shield
• Nickel-plated wire shield
EMI Analyst™
Conductor form properties
 Cable configuration- Shielded
wire over ground plane
 Wire material - Nickel
 Wire gauge - #29 AWG
 Ctr-Ctr Offset - 0.0 mm, (coax)
 Insulation - Extruded TFE
(Teflon)
 Height - 5 cm
 Length - 2 m
 Shield Diameter - Derived
 Shield Thickness - Estimated
 Shield Material - Nickel
Click links to see rationale for each property selection
EMI Analyst™
Transfer Impedance form properties
 Braided (woven wire)
 Strand material - Nickel
 1 mm shield diameter - Derived
 #38 AWG - Assumed
 32 strands max. - Derived
 90% optical coverage
4th option on Transfer Z form is
best fit for known properties
• Carriers x Ends < Optical
Coverage x Shield Dia. / Strand
Dia.
Click links to see rationale for each property selection
EMI Analyst™
1 mΩ
50 Ω
1 mΩ1 mΩ1 mΩ
50 Ω
5 cm
2 m
50 Ω 50 Ω
Analysis model for evaluating shield
Strategy
• Expose cable to 1
V/m, 2 MHz to 18 GHz
• See how much current
flows on center
conductor
• For perfect shield, no
current flows on
center conductor
EMI Analyst™
EMI Analyst Model
EMI Analyst™
Frequency Range
2 MHz – 10 GHz
EMI Analyst™
Limit
1 V/m from 2 MHz to 10 GHz
EMI Analyst™
Field Direction
Broadside, Vertical Polarization
EMI Analyst™
Left-Hand End Circuit
50  Termination, Chassis Referenced
EMI Analyst™
Cable Conductors
As Defined in Previous Slides
EMI Analyst™
Shield Transfer Impedance
As Defined in Previous Slides
EMI Analyst™
Shield Terminations
360-Degree (Coax), 1 m
EMI Analyst™
Right-Hand End Circuit
50  Termination, Chassis Referenced
EMI Analyst™
Nickel Braid Shield, Induced Current
EMI Analyst™
Copper Braid Shield, Induced Current
EMI Analyst™
Nickel Solid Shield, Current on Wire 1
EMI Analyst™
Property Slides
The slides below are linked to slides 5 and 6.
EMI Analyst™
Conductor material
• Center conductor is nickel-plated copper-covered steel, shield is nickel-
plated wire
• RS frequency range is 2 MHz to 18 GHz
• At 2 MHz, skin depth is 3.8 m
• Minimum plating thickness is 1.25 m for nickel
• Over most of the RS frequency range, current flows primarily in nickel
plating, so use nickel for conductor material
http://chemandy.com/calculators/skin-effect-calculator.htm
http://www.fiskalloy.com/products/electroplating/
Return to Conductor Properties
Standard nickel plated conductors have a minimum plating thickness of 50
micro-inches (1.25 microns) as specified in ASTM B 355.
EMI Analyst™
Dielectric properties
• Extruded TFE
• DuPont TFE (Teflon)
• r = 2.1
• 1 mm dia. shield -> 50  char. Z
• Very small coax
• Halocarbon TFE
• data sheet at right
• r = 26.14
• 21 mm dia. shield -> 50  char. Z
• Seems too large for #29 center
• Assuming DuPont Teflon
Return to Conductor Properties
EMI Analyst™
Test setup – MIL-STD-461F (assumed)
• Cable configuration
Shielded wire over ground
plane
• Height
• 5 cm per MIL-STD-461
• Length
•  2 m per MIL-STD-461
Return to Conductor Properties
EMI Analyst™
Shield diameter
• Derived from known properties
• #29 AWG center conductor
• Teflon dielectric
• 50  characteristic impedance
• 90 pF/m
• Shield Diameter = 1mm
• Found using TAEM*
• Higher characteristic
impedance at low frequencies
is due to resistance of nickel
conductors, 𝑍0 =
𝑅+𝑗𝜔𝐿
𝐺+𝑗𝜔𝐶
*TAEM = trial-and-error-method. Try shield diameter,
then calculate Z0. Repeat until correct shield
diameter found.
Return to Conductor Properties
EMI Analyst™
Shield thickness
• For braided wire shield, shield
thickness = strand diameter
• Shield diameter is 1 mm
• Estimate shield is #38 AWG strands
• 100.72 m dia. strands
• 32 woven strands, max.
Return to Conductor Properties

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How to extract shielded cable properties for radiated susceptibility

  • 1. EMI Analyst™ EMI ANALYST™ Software Suite I n t u i t i v e  A c c u r a t e  E f f e c t i v e How to extract shielded cable properties from data sheets A radiated susceptibility example. Applicable to all four types of electromagnetic interference analysis.
  • 2. EMI Analyst™ The task is to characterize cables for EMC • Often we have to determine if a certain cable is adequate for the environment • How to input cable characteristics into EMI Analyst to perform RE/RS type tests? • Published cable spec is shown at right. • It incompletely defines cable characteristics
  • 3. EMI Analyst™ What do we need to know? Conductor properties Transfer Impedance properties Several physical properties are needed before cable electrical characteristics can be calculated.
  • 4. EMI Analyst™ Known cable properties What we know • Coaxial cable • 50 ± 2  characteristic impedance • 90 pF/m • #29 AWG center conductor • Nickel-plated copper covered steel • Extruded TFE dielectric • 90% optical coverage shield • Nickel-plated wire shield
  • 5. EMI Analyst™ Conductor form properties  Cable configuration- Shielded wire over ground plane  Wire material - Nickel  Wire gauge - #29 AWG  Ctr-Ctr Offset - 0.0 mm, (coax)  Insulation - Extruded TFE (Teflon)  Height - 5 cm  Length - 2 m  Shield Diameter - Derived  Shield Thickness - Estimated  Shield Material - Nickel Click links to see rationale for each property selection
  • 6. EMI Analyst™ Transfer Impedance form properties  Braided (woven wire)  Strand material - Nickel  1 mm shield diameter - Derived  #38 AWG - Assumed  32 strands max. - Derived  90% optical coverage 4th option on Transfer Z form is best fit for known properties • Carriers x Ends < Optical Coverage x Shield Dia. / Strand Dia. Click links to see rationale for each property selection
  • 7. EMI Analyst™ 1 mΩ 50 Ω 1 mΩ1 mΩ1 mΩ 50 Ω 5 cm 2 m 50 Ω 50 Ω Analysis model for evaluating shield Strategy • Expose cable to 1 V/m, 2 MHz to 18 GHz • See how much current flows on center conductor • For perfect shield, no current flows on center conductor
  • 10. EMI Analyst™ Limit 1 V/m from 2 MHz to 10 GHz
  • 12. EMI Analyst™ Left-Hand End Circuit 50  Termination, Chassis Referenced
  • 13. EMI Analyst™ Cable Conductors As Defined in Previous Slides
  • 14. EMI Analyst™ Shield Transfer Impedance As Defined in Previous Slides
  • 16. EMI Analyst™ Right-Hand End Circuit 50  Termination, Chassis Referenced
  • 17. EMI Analyst™ Nickel Braid Shield, Induced Current
  • 18. EMI Analyst™ Copper Braid Shield, Induced Current
  • 19. EMI Analyst™ Nickel Solid Shield, Current on Wire 1
  • 20. EMI Analyst™ Property Slides The slides below are linked to slides 5 and 6.
  • 21. EMI Analyst™ Conductor material • Center conductor is nickel-plated copper-covered steel, shield is nickel- plated wire • RS frequency range is 2 MHz to 18 GHz • At 2 MHz, skin depth is 3.8 m • Minimum plating thickness is 1.25 m for nickel • Over most of the RS frequency range, current flows primarily in nickel plating, so use nickel for conductor material http://chemandy.com/calculators/skin-effect-calculator.htm http://www.fiskalloy.com/products/electroplating/ Return to Conductor Properties Standard nickel plated conductors have a minimum plating thickness of 50 micro-inches (1.25 microns) as specified in ASTM B 355.
  • 22. EMI Analyst™ Dielectric properties • Extruded TFE • DuPont TFE (Teflon) • r = 2.1 • 1 mm dia. shield -> 50  char. Z • Very small coax • Halocarbon TFE • data sheet at right • r = 26.14 • 21 mm dia. shield -> 50  char. Z • Seems too large for #29 center • Assuming DuPont Teflon Return to Conductor Properties
  • 23. EMI Analyst™ Test setup – MIL-STD-461F (assumed) • Cable configuration Shielded wire over ground plane • Height • 5 cm per MIL-STD-461 • Length •  2 m per MIL-STD-461 Return to Conductor Properties
  • 24. EMI Analyst™ Shield diameter • Derived from known properties • #29 AWG center conductor • Teflon dielectric • 50  characteristic impedance • 90 pF/m • Shield Diameter = 1mm • Found using TAEM* • Higher characteristic impedance at low frequencies is due to resistance of nickel conductors, 𝑍0 = 𝑅+𝑗𝜔𝐿 𝐺+𝑗𝜔𝐶 *TAEM = trial-and-error-method. Try shield diameter, then calculate Z0. Repeat until correct shield diameter found. Return to Conductor Properties
  • 25. EMI Analyst™ Shield thickness • For braided wire shield, shield thickness = strand diameter • Shield diameter is 1 mm • Estimate shield is #38 AWG strands • 100.72 m dia. strands • 32 woven strands, max. Return to Conductor Properties