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Value Stream Mapping
SUMMARY OF LEARNINGS IN CLASS BY ~ANAND PANDEY
~by Mohit Budhiraja
Agenda
● Introduction
● Benefits of Value Stream Mapping
● The 8 waste of lean
● Calculating Efficiency at different workflow stage
● Value Stream Mapping Process
● Current State Mapping
● Future State Mapping
● Gap Analysis
● Implementing Value Stream Mapping
2
Introduction: Value Stream Mapping, Definition, Purpose
● Value Stream Mapping: Value Stream Mapping is a
lean management tool used to visualize and analyze
the steps and activities involved in delivering a
product or service to a customer, with the aim of
identifying and eliminating waste, improving
efficiency, and increasing customer value.
● Definition: Value Stream Mapping is a visual
representation of the flow of materials and
information through the process, from the initial
order to delivery, with a focus on identifying value-
adding and non-value-adding activities.
● Purpose: The purpose of Value Stream Mapping is to
provide a holistic view of the entire process, enabling
stakeholders to understand the current state, envision
the future state, and identify opportunities for
improvement.
3
4
Benefits of Value Stream Mapping: Identifying Waste, Improving
Efficiency, Increasing Customer Value
● Identifying Waste: Value Stream Mapping helps to
uncover and eliminate various forms of waste,
including overproduction, waiting times, unnecessary
movement, and defects, leading to cost reduction and
improved resource utilization.
● Improving Efficiency: By visualizing the production
process, Value Stream Mapping allows organizations
to identify and streamline inefficient activities, reduce
lead times, and optimize resource allocation, resulting
in improved overall operational efficiency.
● Increasing Customer Value: Value Stream Mapping
enables organizations to focus on value-adding
activities and prioritize customer satisfaction, leading
to the delivery of higher quality products or services
with a reduced time-to-market, enhancing customer
value and brand reputation.
4
5
The 8 Waste of Lean
5
6
Calculating Efficiency at different workflow stage
6
• Lead Time: is the total time from initiation
to completion.
• Cycle Time: is the total time for one cycle
of a process, including both active and
wait times.
• Wait Time: is the time an item spends
waiting between activities.
• Touch Time: is the time spent actively
working on a task.
Example: Lets take an example of prioritization
state in our ALM:
Lead Time : 5 days or 40 hours
Actual productive time or touch time: 2 hours
Wait time or non-productive time: 4 days 12 hours
% efficiency: Touch time/ lead time (2/40)%
% effectiveness : 7/10% considering out of 10 7
stories are prioritized
7
Value Stream Mapping Process
● Current State Mapping: Analyzing
the existing processes and
identifying value-adding and non-
value-adding activities
● Future State Mapping: Envisioning
the ideal process flow and
identifying improvement
opportunities
● Gap Analysis: Identifying gaps
between the current and future
state, prioritizing improvement
areas
Current State Mapping, Future State Mapping, Gap Analysis
7
8
Current State Mapping
● Data Collection: Gathering relevant
information about the current
processes and their performance
metrics
● Process Analysis: Thoroughly
examining the current workflow,
time, and resource utilization
● Value-adding and Non-value-
adding Activities: Distinguishing
activities that directly contribute to
value creation from those that do
not
Data Collection, Process Analysis, Value-adding and Non-value-adding Activities
8
9
Future State Mapping
● Identifying Improvement
Opportunities: Spotting areas for
enhancement and streamlining in
the workflow and processes
● Developing Ideal Process Flow:
Creating a visual representation of
the desired optimized process and
identifying key improvements
Identifying Improvement Opportunities, Developing Ideal Process Flow
9
Gap Analysis
● Identifying gaps between current and future state: Contrasting the existing
processes with the envisioned future state to highlight discrepancies and areas
needing improvement
● Prioritizing Improvement Areas: Ranking areas of improvement based on their
impact on value, efficiency, and customer satisfaction
10
Identifying gaps between current and future state, Prioritizing Improvement Areas
11
Implementing Value Stream Mapping
● Engaging Stakeholders: Involving and
collaborating with relevant stakeholders
to gather insights and align on
improvement goals
● Developing Value Stream
Transformation Plan: Creating a detailed
plan that outlines specific actions,
responsibilities, and timelines for
implementing improvements
● Continuous Improvement: Establishing
a culture of ongoing improvement and
adaptation to enhance value stream
processes over time
Engaging Stakeholders, Developing Action Plan, Continuous Improvement
11
12

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Value Stream Mapping

  • 1. Value Stream Mapping SUMMARY OF LEARNINGS IN CLASS BY ~ANAND PANDEY ~by Mohit Budhiraja
  • 2. Agenda ● Introduction ● Benefits of Value Stream Mapping ● The 8 waste of lean ● Calculating Efficiency at different workflow stage ● Value Stream Mapping Process ● Current State Mapping ● Future State Mapping ● Gap Analysis ● Implementing Value Stream Mapping 2
  • 3. Introduction: Value Stream Mapping, Definition, Purpose ● Value Stream Mapping: Value Stream Mapping is a lean management tool used to visualize and analyze the steps and activities involved in delivering a product or service to a customer, with the aim of identifying and eliminating waste, improving efficiency, and increasing customer value. ● Definition: Value Stream Mapping is a visual representation of the flow of materials and information through the process, from the initial order to delivery, with a focus on identifying value- adding and non-value-adding activities. ● Purpose: The purpose of Value Stream Mapping is to provide a holistic view of the entire process, enabling stakeholders to understand the current state, envision the future state, and identify opportunities for improvement. 3
  • 4. 4 Benefits of Value Stream Mapping: Identifying Waste, Improving Efficiency, Increasing Customer Value ● Identifying Waste: Value Stream Mapping helps to uncover and eliminate various forms of waste, including overproduction, waiting times, unnecessary movement, and defects, leading to cost reduction and improved resource utilization. ● Improving Efficiency: By visualizing the production process, Value Stream Mapping allows organizations to identify and streamline inefficient activities, reduce lead times, and optimize resource allocation, resulting in improved overall operational efficiency. ● Increasing Customer Value: Value Stream Mapping enables organizations to focus on value-adding activities and prioritize customer satisfaction, leading to the delivery of higher quality products or services with a reduced time-to-market, enhancing customer value and brand reputation. 4
  • 5. 5 The 8 Waste of Lean 5
  • 6. 6 Calculating Efficiency at different workflow stage 6 • Lead Time: is the total time from initiation to completion. • Cycle Time: is the total time for one cycle of a process, including both active and wait times. • Wait Time: is the time an item spends waiting between activities. • Touch Time: is the time spent actively working on a task. Example: Lets take an example of prioritization state in our ALM: Lead Time : 5 days or 40 hours Actual productive time or touch time: 2 hours Wait time or non-productive time: 4 days 12 hours % efficiency: Touch time/ lead time (2/40)% % effectiveness : 7/10% considering out of 10 7 stories are prioritized
  • 7. 7 Value Stream Mapping Process ● Current State Mapping: Analyzing the existing processes and identifying value-adding and non- value-adding activities ● Future State Mapping: Envisioning the ideal process flow and identifying improvement opportunities ● Gap Analysis: Identifying gaps between the current and future state, prioritizing improvement areas Current State Mapping, Future State Mapping, Gap Analysis 7
  • 8. 8 Current State Mapping ● Data Collection: Gathering relevant information about the current processes and their performance metrics ● Process Analysis: Thoroughly examining the current workflow, time, and resource utilization ● Value-adding and Non-value- adding Activities: Distinguishing activities that directly contribute to value creation from those that do not Data Collection, Process Analysis, Value-adding and Non-value-adding Activities 8
  • 9. 9 Future State Mapping ● Identifying Improvement Opportunities: Spotting areas for enhancement and streamlining in the workflow and processes ● Developing Ideal Process Flow: Creating a visual representation of the desired optimized process and identifying key improvements Identifying Improvement Opportunities, Developing Ideal Process Flow 9
  • 10. Gap Analysis ● Identifying gaps between current and future state: Contrasting the existing processes with the envisioned future state to highlight discrepancies and areas needing improvement ● Prioritizing Improvement Areas: Ranking areas of improvement based on their impact on value, efficiency, and customer satisfaction 10 Identifying gaps between current and future state, Prioritizing Improvement Areas
  • 11. 11 Implementing Value Stream Mapping ● Engaging Stakeholders: Involving and collaborating with relevant stakeholders to gather insights and align on improvement goals ● Developing Value Stream Transformation Plan: Creating a detailed plan that outlines specific actions, responsibilities, and timelines for implementing improvements ● Continuous Improvement: Establishing a culture of ongoing improvement and adaptation to enhance value stream processes over time Engaging Stakeholders, Developing Action Plan, Continuous Improvement 11
  • 12. 12