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1. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 1 of 7
Master files are stored electronically and are available to all team members.
Printed copies of the master files are for reference only.
Revision Release Date Description of Changes
02 01-February-2016  Clarified responsibilities / process requirements (3.0, 4.0, 4.2 - 4.9 &
6.0)
 Added General section (4.1)
 Changed from CC Fasteners to CC Subsystems (4.4 & 4.5)
1.0 01-April-2017  Adient release
 Clarified process responsibilities (3.0, 4.1.1, 4.1.2 & 4.13)
Prepared Approved Released
Process Leader Subject Matter Expert Process Champion BOS Team
Brian Jacobs Chris Parker Scott Foster
Approval records maintained by BOS Team
1.0 Purpose
This standard defines the requirements for seat rework.
2.0 Scope
This standard applies to the following Adient Complete Seat locations:
Plant
Tech
Center
Adient owned operations Yes No
Adient majority-owned subsidiaries Yes No
Consolidated joint ventures and affiliates Yes* No
Unconsolidated joint ventures and affiliates * No
* Required in accordance with JV business agreement
3.0 Responsibility
The Advanced Manufacturing Engineer / Plant Manufacturing Engineer (AME/PltME) is responsible for
applying the contents of this standard and consulting with the proper Subject Matter Manufacturing Experts
(SMME) for any support required when applying this standard.
The Regional Director of Advanced Manufacturing Engineering and the Business Unit / Regional
Manufacturing Engineering Leads are responsible for communicating the contents of this standard to the
AME/PltME.
The Regional Lead for Subject Matter Manufacturing Experts is responsible for training the contents of this
standard to the AME/PltME.
The Plant Manager is responsible for ensuring implementation and compliance with rework requirements.
The regional Vice President of Quality and Vice President of Manufacturing Operations are responsible for
approving any exception to the rework requirements.
The Quality Engineer and/or Manufacturing Engineer is responsible for creating / posting Visual aids
identifying seat safety critical subsystems.
The Production Operator is responsible for identifying a nonconforming seat (seat fails to achieve an OK
from the standard process controls and/or appearance standards).

2. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 2 of 7
The Supervisor is responsible for identifying the failure mode of the nonconforming seat and bypassing the
seat from the station to the Rework Area.
The Certified Rework operator is responsible for executing the rework or teardown process and recording
on a Rework / Teardown log and executing / verifying End-of-Line (EoL) Testing and occupant
classification system confirmation after any rework.
The Production Supervisor or Quality Engineer is responsible for verifying rework completion and signing
the Rework / Teardown Log before the seat is released.
The Final Inspection operator is responsible for completing final inspection (manual system) and
evaluating and verification failures.
The Shift Superintendent is responsible for releasing nonconforming seats from Shipping Verification
System (SVS).
4.0 Process
4.1 General: The standard for seat rework is that no item identified as safety critical (CC) in the PFMEA
or Control Plan shall be reworked without the required process controls as defined in the Control
Plan.
The standard method of rework for a safety critical (CC) seat subsystem failure is to build a new
replacement seat. The nonconforming seat must be torn down, the conforming components
returned to stock and the non-conforming parts must be placed in a clearly-marked nonconforming
material container. This is required for simplicity and minimal coordination requirements.
Rework of any seat or component must include a complete End-of-line (EoL) Electrical test and, if
required, occupant classification system confirmation.
The Plant Manager must ensure implementation and compliance with rework requirements.
4.1.1 Application: The Advanced Manufacturing Engineer / Plant Manufacturing Engineer
(AME/PltME) applies the contents of this standard and consults with the proper Subject Matter
Manufacturing Experts (SMME) for any support required when applying this standard.
4.1.2 Communication: The Regional Director of Advanced Manufacturing Engineering and the
Business Unit / Regional Manufacturing Engineering Leads ensure that the contents of this
standard are communicated to the AME/PltMEs.
4.1.3 Training: The Regional Subject Matter Manufacturing Experts (SMME) ensure that training of
the contents of this standard is provided to the AME/PltMEs.
The Certified Rework Operator must be trained to the following in accordance with the
Manufacturing Plant Employee Training and Development procedure:
 Nonconforming Material procedure
 Safety Critical Threaded Fastener Installation standard
 Rework-Seating Operations Core Manufacturing Process standard
The Operations Manager ensures:
 Training is documented, annual refresher retraining is conducted and training records are
retained by Human Resources.
 Adequate alternate operators designated and trained to support absences, vacations,
etc...

3. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 3 of 7
4.1.4 Exceptions: Any exceptions to these requirements must be approved by the regional Vice
President of Quality and regional Vice President of Manufacturing Operations or someone
designated in writing by these individuals, prior to implementation. Exception approval must be
retained by the Quality Manager.
Exceptions to this standard may be needed due to production constraints, such as customer
broadcast data availability, outgoing buffer deficiency, and failure rate and/or quality issues.
Exceptions are business case specific and require a full set of process documents, consisting
of: process flow, PFMEA, ODS, Control Plan and a training plan for certified rework
operators, as detailed above. Any exception must include full process documentation and
customer approval.
Examples of alternate processes may include, but are not limited to:
 Teardown of the seat to the point of failure and re-introduction to the build process
 A Kanban of sub-assemblies or seats that can re-introduced to the build process
 An offline process that duplicates all online process controls

4. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 4 of 7
Process Document Resource Comments
Rework Station
Required
Complete
Rework Station
Setup
Failure
Related To CC
Subsystem?
No
Yes
Complete
Rework
Complete
EoL Electrical
Testing
EoL Testing
Passed?
No
Yes
CC
Subsystem
Removal
Required?
No
Yes
Send Seat To
Shipping
System
Conforming Seat
Nonconforming Seat
(Teardown Only)
Nonconforming
Seat?
Yes
No
Visual Aids
(w/ CC symbols)
Bypass Log
Rework /
Teardown Log
ODS
ODS
ODS
Quality Engineer /
Manufacturing
Engineer
Operator /
Supervisor
Certified Rework
Operator
Certified Rework
Operator
Certified Rework
Operator /
Production
Supervisor /
Quality Engineer
Certified Rework
Operator
Certified Rework
Operator
Final Inspection
Operator
 Safety Critical Threaded Fastener
Installation Standard – Core
Manufacturing Process: AE-MOS-
ST-08-E
 Section: 4.3. 8
 Refer to the Nonconforming
Material procedure and Material
Handing, Identification and
Traceability procedure
 Refer to the End-of-Line Electrical
Tester Core Equipment standard
 Enter at Last Chance Induct / Ship
Verification System

5. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 5 of 7
4.2 Complete Rework Station Setup
4.2.1 The Quality Engineer or Manufacturing Engineer creates and posts the visual aids (with CC
symbols) identifying seat safety critical subsystems.
4.2.2 Rework / Teardown Criteria:
 Safety critical (CC) components may be restocked after a teardown, with the exception of
fasteners, if the component was not the reason for the teardown.
 If a safety critical (CC) process fails to achieve an OK result in the production station, the
seat must be bypassed and released to the rework area for teardown.
 All torque equipment in the rework area must only operate in reverse.
4.3 Nonconforming seat identified? The Production Operator identifies a nonconforming seat (seat fails
to achieve an OK from the standard process controls and/or appearance standards). The supervisor
/ production operator identifies the failure mode via the electronic or paper system (Bypass Log) and,
bypasses the seat from the station and routes it to the rework area.

6. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 6 of 7
4.4 Failure related to CC subsystem? The Certified Rework Operator determines whether the failure is
related to a safety critical subsystem and the seat must be torn down.
4.5 CC subsystem removal required? The Certified Rework Operator determines whether the rework of
the seat requires the removal of a safety critical subsystem and the seat must be torn down.
4.6 Complete Rework: The Certified Rework Operator executes the rework or teardown process.
4.6.1 If the rework does not affect a safety critical (CC) subsystem, the seat is reworked in the
rework area.
4.6.2 Any rework or teardown of the seat must be recorded by the Certified Rework Operator in a
Rework / Teardown Log or electronic equivalent. Records must specify seat sequence
number, the defect, and final disposition (specific rework performed or teardown).
4.6.3 If the seat is torn down, the conforming components are returned to stock and the
nonconforming parts must be placed in a clearly marked nonconforming material container
and handled in accordance with the Nonconforming Material procedure. Traceability of parts
must be done in accordance with plant traceability instructions and the Material Handling,
Identification and Traceability procedure.
4.7 Complete EoL Electrical Testing: The Certified Rework Operator will execute EoL testing and
occupant classification system confirmation after any rework in accordance with the EoL Electrical
Tester Core Equipment standard.
4.8 EoL Testing Passed? The Certified Rework Operator confirms the seat passes EoL testing.
4.8.1 If the seat passes EoL testing, the Certified Rework Operator directs the seat to continue
through final inspection, bagging (if required) and labeling as specified on the ODS.
4.8.2 If the seat fails EoL testing, the Certified Rework Operator tags the part as nonconforming
material and the teardown process is initiated.
4.8.3 After Rework the Production Supervisor or Quality Engineer must verify rework completion
and sign the Rework / Teardown Log before the seat is released.
4.9 Send Seat to Shipping System
4.9.1 Last Chance Induct (LCI): The Iast designated point in the ship system that is designed to
accept seats.
4.9.2 Shipping Verification System: After all line processes and rework (if applicable) are completed,
the seat proceeds to the Shipping Verification System (SVS) where EoL testing and Serial
Data Trace information (Airbag, pre-tensioner and PODs/IEE Mat) are verified ‘good’
electronically by the system. If the system is not equipped to do this, a manual verification
must be defined in the ODS at final inspection and completed by the Final Inspection
Operator.
Note: SVS is a system, electronic or manual, that confirms all electrical testing and traceability
data for the seat at the point of shipment.
4.9.3 Verification Failure: If the SVS / manual verification indicates any failures the seat must be
thoroughly evaluated by the Final Inspection Operator to identify the failure. Once the failure
is identified and resolved, intervention / release of the seat must be authorized (via card key or
password) by a Shift Superintendent or higher level operations management.

7. Rework-Seating Operations
Core Manufacturing Process Standard
Proprietary and Confidential AECS-MOS-ST-11-E Rev 1.0 Page 7 of 7
5.0 Records/Logs
5.1 Approvals for deviations to this standard, as well as Rework / Teardown Logs with required
approvals, and Bypass Logs are stored by the Quality Manager.
Rework Station Compliance Audit results are stored by the Plant Manager.
Certified Rework Operator training records are stored by Human Resources Manager.
5.2 Retention: Records must be retained in accordance with the Control of Documents, Data and
Records procedure, Record Retention policy and Record Retention Schedule standard.
6.0 References
Bypass Log (Local)
Control of Documents, Data and Records procedure (AE-LOS-PR-13)
End-of-Line Electrical Tester Core Equipment standard (AECS-MOS-ST-12)
Layered Process Audit work instruction (AE-LOS-WI-75)
Layered Process Audit Workbook (AE-LOS-CL-14)
Manufacturing Plant Employee Training and Development procedure (AE-MOS-PR-15)
Material Handling, Identification and Traceability procedure (AE-MOS-PR-10)
Nonconforming Material procedure (AE-MOS-PR-12)
Record Retention policy (AE-LOS-PY-02)
Record Retention Schedule standard (AE-LOS-ST-39)
Rework / Teardown Log (Local)
Safety Critical Threaded Fastener Installation standard (AECS-MOS-ST-09)