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CHARGING SYSTEM 54
Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]
PRINCIPLES OF ALTERNATOR OPERATION
Principles of Alternator Operation ,[object Object],[object Object],[object Object],[object Object]
Principles of Alternator Operation  ,[object Object],[object Object]
Principles of Alternator Operation  ,[object Object],[object Object]
Principles of Alternator Operation  ,[object Object],[object Object],[object Object],[object Object]
Principles of Alternator Operation  ,[object Object],[object Object],[object Object]
Principles of Alternator Operation  ,[object Object],[object Object],[object Object],[object Object]
ALTERNATOR CONSTRUCTION
Alternator Construction ,[object Object],[object Object],[object Object],[object Object]
Figure 54-1   A typical alternator on a Chevrolet V-8 engine.
Figure 54-2   The end frame toward the drive belt is called the drive-end housing and the rear section is called the slip-ring-end housing.
ALTERNATOR OVERRUNNING PULLEYS
Alternator Overrunning Pulleys ,[object Object],[object Object],[object Object]
Alternator Overrunning Pulleys ,[object Object],[object Object],[object Object]
Alternator Overrunning Pulleys  ,[object Object],[object Object],[object Object],[object Object]
Alternator Overrunning Pulleys  ,[object Object],[object Object],[object Object],[object Object]
Alternator Overrunning Pulleys  ,[object Object],[object Object],[object Object],[object Object]
Alternator Overrunning Pulleys  ,[object Object],[object Object],[object Object],[object Object]
Alternator Overrunning Pulleys  ,[object Object],[object Object],[object Object],?
(TECH TIP Page 579, column 2 top)
(FREQUENTLY ASKED QUESTION Page 579, column 2)
(TECH TIP Page 579, column 2 bottom)
Figure 54-3   An OAP on a Chevrolet Corvette alternator.
Figure 54-4   An exploded view of an overrunning alternator pulley showing all of the internal parts.
ALTERNATOR COMPONENTS AND OPERATION
Alternator Components and Operation ,[object Object],[object Object],[object Object]
Alternator Components and Operation ,[object Object],[object Object]
Alternator Components and Operation ,[object Object],[object Object],[object Object]
Figure 54-6   A cutaway of an alternator, showing the rotor and cooling fan that is used to force air through the unit to remove the heat created when it is charging the battery and supplying electrical power for the vehicle
Alternator Components and Operation  ,[object Object],[object Object],[object Object]
Alternator Components and Operation  ,[object Object],[object Object],[object Object]
Figure 54-7   Rotor assembly of a typical alternator. Current through the slip rings causes the  “fingers” of the rotor to become alternating north and south magnetic poles. As the rotor revolves, these magnetic lines of force induce a current in the stator windings.
Alternator Components and Operation  ,[object Object],[object Object]
Alternator Components and Operation  ,[object Object],[object Object],[object Object]
Alternator Components and Operation  ,[object Object],[object Object],[object Object],[object Object]
Figure 54-8   An exploded view of a typical alternator showing all of its internal parts including the stator windings.
Alternator Components and Operation  ,[object Object],[object Object],[object Object],[object Object]
Figure 54-9   A rectifier usually includes six diodes in one assembly and is used to rectify AC voltage from the stator windings into DC voltage suitable for use by the battery and electrical devices in the vehicle.
Alternator Components and Operation  ,[object Object],[object Object],[object Object]
HOW AN ALTERNATOR WORKS
How an Alternator Works ,[object Object],[object Object],[object Object]
How an Alternator Works ,[object Object],[object Object],[object Object],[object Object]
Figure 54-10   Magnetic lines of force cutting across a conductor induce a voltage and current in the conductor.
How an Alternator Works  ,[object Object],[object Object],[object Object]
How an Alternator Works  ,[object Object],[object Object],[object Object]
How an Alternator Works  ,[object Object],[object Object],[object Object],[object Object]
Figure 54-11   A sine wave (shaped like the letter S on its side) voltage curve is created by one revolution of a winding as it rotates in a magnetic field.
Figure 54-12   When three windings (A, B, and C) are present in a stator, the resulting current generation is represented by the three sine waves. The voltages are 120 degrees out of phase. The connection of the individual phases produces a three-phase alternating voltage.
How an Alternator Works  ,[object Object],[object Object],[object Object]
How an Alternator Works  ,[object Object],[object Object],[object Object]
Figure 54-13   Wye-connected stator winding.
Figure 54-14   As the magnetic field, created in the rotor, cuts across the windings of the stator, a current is induced. Notice that the current path includes passing through one positive (+) diode on the way to the battery and one negative (−) diode as a complete circuit is completed through the rectifier and stator.
How an Alternator Works  ,[object Object],[object Object],[object Object]
How an Alternator Works  ,[object Object],[object Object],[object Object],[object Object]
Figure 54-15   Delta-connected stator winding.
ALTERNATOR OUTPUT FACTORS
Alternator Output Factors ,[object Object],[object Object],[object Object],[object Object]
Alternator Output Factors ,[object Object],[object Object]
Figure 54-16   A stator assembly with six, rather than the normal three, windings.
ALTERNATOR VOLTAGE REGULATION
Alternator Voltage Regulation ,[object Object],[object Object]
Alternator Voltage Regulation ,[object Object],[object Object],[object Object]
Alternator Voltage Regulation  ,[object Object],[object Object],[object Object]
Alternator Voltage Regulation  ,[object Object],[object Object]
Figure 54-17   Typical voltage regulator range.
Alternator Voltage Regulation  ,[object Object],[object Object],[object Object],[object Object]
Alternator Voltage Regulation  ,[object Object],[object Object]
Figure 54-18   A typical electronic voltage regulator with the cover removed showing the circuits inside.
Figure 54-19   Typical General Motors SI-style alternator with an integral voltage regulator. Voltage present at terminal 2 is used to reverse bias the zener diode (D2) that controls TR2. The positive brush is fed by the ignition current (terminal I) plus current from the diode trio.
Alternator Voltage Regulation  ,[object Object],[object Object],[object Object]
Alternator Voltage Regulation  ,[object Object],[object Object]
Alternator Voltage Regulation  ,[object Object],[object Object],[object Object]
Alternator Voltage Regulation  ,[object Object],[object Object],[object Object]
ALTERNATOR COOLING
Alternator Cooling ,[object Object],[object Object],[object Object],[object Object]
Figure 54-20   A coolant-cooled alternator showing the hose connections where coolant from the engine flows through the rear frame of the alternator.
COMPUTER-CONTROLLED ALTERNATORS
Computer-Controlled Alternators ,[object Object],[object Object],[object Object]
Computer-Controlled Alternators ,[object Object],[object Object]
Computer-Controlled Alternators  ,[object Object],[object Object],[object Object]
Computer-Controlled Alternators  ,[object Object],[object Object],[object Object]
Computer-Controlled Alternators  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Computer-Controlled Alternators ,[object Object],[object Object],[object Object],[object Object],[object Object]
Figure 54-21   A Hall-effect current sensor attached to the positive battery cable is used as part of the EPM system.
Figure 54-22   The amount of time current is flowing through the field (rotor) determines the alternator output.
Chart 54-1  The output voltage is controlled by varying the duty cycle as controlled by the PCM.
Computer-Controlled Alternators  ,[object Object],[object Object],[object Object]
Computer-Controlled Alternators  ,[object Object],[object Object]
Computer-Controlled Alternators  ,[object Object],[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FREQUENTLY ASKED QUESTION ,[object Object],[object Object],? ,[object Object],BACK TO  PRESENTATION
TECH TIP ,[object Object],[object Object],[object Object],[object Object],BACK TO  PRESENTATION ,[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object]

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Halderman ch054 lecture

  • 2.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 11.
  • 12. Figure 54-1 A typical alternator on a Chevrolet V-8 engine.
  • 13. Figure 54-2 The end frame toward the drive belt is called the drive-end housing and the rear section is called the slip-ring-end housing.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. (TECH TIP Page 579, column 2 top)
  • 23. (FREQUENTLY ASKED QUESTION Page 579, column 2)
  • 24. (TECH TIP Page 579, column 2 bottom)
  • 25. Figure 54-3 An OAP on a Chevrolet Corvette alternator.
  • 26. Figure 54-4 An exploded view of an overrunning alternator pulley showing all of the internal parts.
  • 28.
  • 29.
  • 30.
  • 31. Figure 54-6 A cutaway of an alternator, showing the rotor and cooling fan that is used to force air through the unit to remove the heat created when it is charging the battery and supplying electrical power for the vehicle
  • 32.
  • 33.
  • 34. Figure 54-7 Rotor assembly of a typical alternator. Current through the slip rings causes the “fingers” of the rotor to become alternating north and south magnetic poles. As the rotor revolves, these magnetic lines of force induce a current in the stator windings.
  • 35.
  • 36.
  • 37.
  • 38. Figure 54-8 An exploded view of a typical alternator showing all of its internal parts including the stator windings.
  • 39.
  • 40. Figure 54-9 A rectifier usually includes six diodes in one assembly and is used to rectify AC voltage from the stator windings into DC voltage suitable for use by the battery and electrical devices in the vehicle.
  • 41.
  • 43.
  • 44.
  • 45. Figure 54-10 Magnetic lines of force cutting across a conductor induce a voltage and current in the conductor.
  • 46.
  • 47.
  • 48.
  • 49. Figure 54-11 A sine wave (shaped like the letter S on its side) voltage curve is created by one revolution of a winding as it rotates in a magnetic field.
  • 50. Figure 54-12 When three windings (A, B, and C) are present in a stator, the resulting current generation is represented by the three sine waves. The voltages are 120 degrees out of phase. The connection of the individual phases produces a three-phase alternating voltage.
  • 51.
  • 52.
  • 53. Figure 54-13 Wye-connected stator winding.
  • 54. Figure 54-14 As the magnetic field, created in the rotor, cuts across the windings of the stator, a current is induced. Notice that the current path includes passing through one positive (+) diode on the way to the battery and one negative (−) diode as a complete circuit is completed through the rectifier and stator.
  • 55.
  • 56.
  • 57. Figure 54-15 Delta-connected stator winding.
  • 59.
  • 60.
  • 61. Figure 54-16 A stator assembly with six, rather than the normal three, windings.
  • 63.
  • 64.
  • 65.
  • 66.
  • 67. Figure 54-17 Typical voltage regulator range.
  • 68.
  • 69.
  • 70. Figure 54-18 A typical electronic voltage regulator with the cover removed showing the circuits inside.
  • 71. Figure 54-19 Typical General Motors SI-style alternator with an integral voltage regulator. Voltage present at terminal 2 is used to reverse bias the zener diode (D2) that controls TR2. The positive brush is fed by the ignition current (terminal I) plus current from the diode trio.
  • 72.
  • 73.
  • 74.
  • 75.
  • 77.
  • 78. Figure 54-20 A coolant-cooled alternator showing the hose connections where coolant from the engine flows through the rear frame of the alternator.
  • 80.
  • 81.
  • 82.
  • 83.
  • 84.
  • 85.
  • 86. Figure 54-21 A Hall-effect current sensor attached to the positive battery cable is used as part of the EPM system.
  • 87. Figure 54-22 The amount of time current is flowing through the field (rotor) determines the alternator output.
  • 88. Chart 54-1 The output voltage is controlled by varying the duty cycle as controlled by the PCM.
  • 89.
  • 90.
  • 91.
  • 92.
  • 93.
  • 94.
  • 95.

Editor's Notes

  1. Figure 54-1 A typical alternator on a Chevrolet V-8 engine.
  2. Figure 54-2 The end frame toward the drive belt is called the drive-end housing and the rear section is called the slip-ring-end housing.
  3. Figure 54-3 An OAP on a Chevrolet Corvette alternator.
  4. Figure 54-4 An exploded view of an overrunning alternator pulley showing all of the internal parts.
  5. Figure 54-6 A cutaway of an alternator, showing the rotor and cooling fan that is used to force air through the unit to remove the heat created when it is charging the battery and supplying electrical power for the vehicle
  6. Figure 54-7 Rotor assembly of a typical alternator. Current through the slip rings causes the “fingers” of the rotor to become alternating north and south magnetic poles. As the rotor revolves, these magnetic lines of force induce a current in the stator windings.
  7. Figure 54-8 An exploded view of a typical alternator showing all of its internal parts including the stator windings.
  8. Figure 54-9 A rectifier usually includes six diodes in one assembly and is used to rectify AC voltage from the stator windings into DC voltage suitable for use by the battery and electrical devices in the vehicle.
  9. Figure 54-10 Magnetic lines of force cutting across a conductor induce a voltage and current in the conductor.
  10. Figure 54-11 A sine wave (shaped like the letter S on its side) voltage curve is created by one revolution of a winding as it rotates in a magnetic field.
  11. Figure 54-12 When three windings (A, B, and C) are present in a stator, the resulting current generation is represented by the three sine waves. The voltages are 120 degrees out of phase. The connection of the individual phases produces a three-phase alternating voltage.
  12. Figure 54-13 Wye-connected stator winding.
  13. Figure 54-14 As the magnetic field, created in the rotor, cuts across the windings of the stator, a current is induced. Notice that the current path includes passing through one positive (+) diode on the way to the battery and one negative (-) diode as a complete circuit is completed through the rectifier and stator.
  14. Figure 54-15 Delta-connected stator winding.
  15. Figure 54-16 A stator assembly with six, rather than the normal three, windings.
  16. Figure 54-17 Typical voltage regulator range.
  17. Figure 54-18 A typical electronic voltage regulator with the cover removed showing the circuits inside.
  18. Figure 54-19 Typical General Motors SI-style alternator with an integral voltage regulator. Voltage present at terminal 2 is used to reverse bias the zener diode (D2) that controls TR2. The positive brush is fed by the ignition current (terminal I) plus current from the diode trio.
  19. Figure 54-20 A coolant-cooled alternator showing the hose connections where coolant from the engine flows through the rear frame of the alternator.
  20. Figure 54-21 A Hall-effect current sensor attached to the positive battery cable is used as part of the EPM system.
  21. Figure 54-22 The amount of time current is flowing through the field (rotor) determines the alternator output.
  22. Chart 54-1 The output voltage is controlled by varying the duty cycle as controlled by the PCM.