PT Series pyrolysis plant from RESEM, for more infomation please contact us now ! RESEM provides Pyrolysis Oil Plant systems that convert petroleum based waste streams such as plastics & tires, into quality fuels, carbons. The products output after pyrolysis operation are as follows: 1. Crude oil: 40%~ 45 %( Because the oil production depends on the quality of the tyre and usually it's between 40%~45%) 2. Steel wire: 15% 3. Carbon black: 35% (can be used to make briquette) 4. Waste gas: 8% Contact Person: Sales Director：Mr. Mark Zhang Telephone: 0086-371-8613 9530 (main) Mobile Phone: 0086-135 2673 7736 (Anytime, you can also use "WhatsApp" or "Viber" to contact us) Fax: 0086-371-8613 1781 Email: sales@pyrolysisoil.net SKYPE: pyrolysisoil Yahoo Messenger: pyrolysisplant@yahoo.com QQ:578406830 Address: North 200m from Jiefang Xincun, Road Zhongzhou, Shangqiu, Province Henan, China Website: http://www.pyrolysisoil.net

1. Higher
Standard
Pyrolysis
Plant

2. 20 T/D Pyrolysis Process

3. HA-PT Pyrolysis Plant

4. pyrolysis plant general flow path
• Firstly ,put the raw material into pyrolysis reactor, seal the feed inlet system.
• secondly,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion
system .the reactor will slowly heat ,when the temperature reach around 250 degree
Celsius,it will produce oil gas .
• Third, the oil gas will first go to the 2gas sub-package then get some residul oil, after
that the oil gas will go to the 3catalgst tower to eliminate some harmful substances and
dust.
• fourth, oil gas go to first cooling system (4 condenser)to cool the gas oil into liquid oil
and then first get the heavy oil in the 10 heavy oil tank. after that the liquid oil will go
on to next 5 spray condenser to get light oil and middle oil .
• the gas which can not liquid under normal pressure ,which will be redesign to back to
combustion system to instead the fuel material to burn the reactor which can save
energy very much .
• after finishing oil produce ,the temperature of reactor will go down ,in the same
time ,carbon black will be discharged automatically.
• Lastly,when the temperature fall to 100 degree Celsius,worker could open the door of
reactor to discharge of steel wire, then can start another batch working.

5. 20 t/d specification
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Capacity :20 tons per day
Fuel :Coal, charcoal, fuel gas, fuel oil
Material :Tyre chips of 50*50mm
Batch time :3 batches per 2 days
Catalyst: Not required
Power :30kw continuous
Energy consumption :2-3.5 kg oil per ton
Water consumption :2-3t/day, water pool volume100~200m3
Area required :12x30m, storage area not inculded
Control system :Control Panel
Product reclaiming rate:
Fuel oil: 45～50%
Carbon black: 35～38%
Steel wire: 9～11%
Flammable gas: 5～7% (will be recycled by the equipment self after the scrubbing
procession).

6. 8t-12t/d specification
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Fuel :Coal, charcoal, fuel gas, fuel oil
Material :Tyre chips of 50*50mm
Batch time: 3 batches per 2 days
Catalyst: Not required
Power :30kw continuous
Energy consumption :2-3.5 kg oil per ton
Water consumption :2-3t/day, water pool volume100~200m3
Area required :12x30m, storage area not inculded
Control system: Control Panel
Fuel oil: 45～50%
Carbon black: 35～38%
Steel wire: 9～11%
Flammable gas: 5～7% (will be recycled by the equipment self after the scrubbing procession).

7. End Products
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Three oil percentage rate
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Light oil: 5%
Middle oil:85%-90%
Heavy oil:5%

8. parts details
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three kinds of
feeding doors
choose any one you like

9. Steel plate of 2 sides of reactor:
There is a thicken steel connect
with reactor body, but keep an
interval between them. Reactor
will change shape while heating
because of expansion and
contraction principle, so the
interval will prevent heat transport.
Even if reactor body expand while
heating, it will not change shape easily.

10. Roller:
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a. There is bulge in middle of roller,
prevent reactor move while heating,
because of expansion and contraction
principle.
b. Roller touch with thicken steel,
but not reactor body, so it will not
make reactor change shape.
c. Roller can reduce friction force
with thicken steel, make it longer
life and better working effect.

11. our advantage in reactor
Filter screen:
• To prevent big piece and un-fully pyrolysised raw materials come back for
pyrolysis again. Making full use of raw materials and increase oil output.
Spiral plate:
• Using spiral plate to discharge steel wire.
Reinforced concrete coating:
• Make insulation more stronger and
• better stability.
• Refractory cement:
• Keep good insulation effect with rock wools
• inside. The first insulation layer.

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Insulation shell:
Insulation shell，the second layer insulation part.
Double-layers insulation.
Big gear:
made of cast steel, better thermostability, big gear
can keep normal rotating speed, making raw
materials inside fully react. And big gear have big torque and save
effort more, making reactor easier to rotate.

13. • Welding technology:
• Using USA welding technology,
• latest X-ray testing and flaw detection.
China
US

14. Move-static sealing system:
• Move-static sealing system:
• Since expansion and contraction principle, reactor will expand a little while
heating. Moving-static sealing device will keep good sealing effect, and the
connected pipe will not be bent even if reactor expand. It is an very important
safety device.

15. Combustion system
• four kinds of heating methods
• wood, coal, oil, gas.
for oil
for
nature
gas
for
pyrolysis
gas

16. condenser parts
• 4 kinds of condensers:
• Tube type condenser
• Spray type condenser
• Underwater condenser
• Plate condenser
choose any
one u like

17. Underwater condenser
Specification of the condenser pipe
Diameter
133mm
Length
Cooling area
Floor area
6000mm
40M2
70-75M2

18. Spray cooling system

19. Vertical Condenser
Specification of the vertical
condenser
pipes in the
55 pipes
condenser
pipe size
D50mm*L300
0mm
Cooling area
26.847m2
equiped with two
Floor area
70-75M2

20. Plate Condenser
Specification of the plate condenser
rectangle pipes in the
condenser
120 pipes
Rectangle pipe size
L3500mm
Cooling area
60m2
Floor area
70-75M2

21. Cooling Tower
• Function: Cooling the water in the cooling pond
• Capacity: 30 tons water per hour
• power consume: ?

22. Water
seal
pyrolysis gas recycling system
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gas burning
machine
Flame
arrester

23. Dedusting system
• function:
• 1. No SOx or NOx emission.
• 2. Process designed to destroy dioxin and
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furans if generated (not proven that pyrolysis
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plant generates there pollutants but still we
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have process to control this pollution.
• 3. Scrubbing of flue gases to ensure no particulate
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matter emission and reducing the temperature
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of flue gases to room temperature.

24. Discharging System
3 kinds of machine choose any one u like
• Discharging carbon
device connect with
reactor door, you can
make packing directly
while discharging. And
no smoke, no pollution
to air. It is more convenient
and saving time of all process.

25. Chain plate slag machine with soft tube
no dust leaking,
labor saving,
automatic discharging

26. Screw-type Discharging Machine
NO pollution ,safe.
automatic discharging

27. Vacuum Slag Machine
vacuum slag is
more safe and
totally no dust
leaking
No dust leaking，
safe slagging.

28. our plant totally meet the US enverionmental standard
• our plant have got USA enverionmental EPA Standard
we have equipments
to make sure no Gas,
water, solid
pollution

29. Gas Pollution
spray tower can eliminate sulfur, dust and
cooling the tail gas to meet the international
standards
to poison gas
We have air purifier to eliminate poison
tail gas.

30. liquid pollution
• Waste water in dedusting system
• We use some additives to clean the water and turn the water into solid which precipitation in
the below.
• For residue oil and water mixed with oil
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process the waste oil for recycle burning

31. Solid waste-two ways
carbon black pellet machine-end product-carbon black pellet for burnning
Carbon black wet grinder-end product-industrial carbonblack(N220-660)

32. Safety system
3 Security Killer
Our design can can resistance
pressure of 12 kg and normally
the pressure in the plant only can
reach 0.02mpa in operation
1.High pressure and high temperature
2.Gas leaking
Adopting micro
3.Fire backing
pressure thermal
cracking technology-no
gas leaking

33. • 1,Safety valve
• 2,barometer and alarm ring

34. No
Gas
Leak
The combustible gas
detection instrument
during carbon black
discharging

35. Anti-fire back design--4 devices
Pyrolysis gas go into the
water twice to make
sure no fire go back to oil
tank
Flame arrester
Pyro-gas Burners
safety valve

36. Energy saving
Double insulating
cover to reduce
heat lost
tail gas collecting system
save and instead of heating
fuel(wood,coal, gas,oil)

37. THANKS
MARK ZHANG