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Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 1 -Page 1 of 10
FRP Caterpillar Pultrusion Machine
履带式玻璃钢拉挤设备
Advanced
Pultrusion
Technology
Theory and
Machinery Overview
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 2 -Page 2 of 10
2
Table of Contents
Pultrusion Theory…………………………………………………………………. ….3
Electron Components………………………………………………………………….3
Pulling Mechanical Device..…………………………………………………………..4
The Mold Components...………………………………………………………………4
The Control System Board…………………………………………………………….5
MPC-3510 Picture……..………………………………………………………………5
Parameter Specifications………………………………………………………………6
Manual Controlled Clamping………………………………………………………….7
Motor Controlled Clamping…………………………………………………………...8
About Maplefrp®……………………………………………………………………...9
Contact Information……………………………………………………………….....10
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 3 -Page 3 of 10
3
Caterpillar Pultrusion Machine Specification
1-1 Theory
The working process of the machine consists of heating up and molding the FRP raw
materials in the die, then pulling out the molded material continuously to obtain the
required FRP profiles under operation of clamped caterpillar puller.
The machine is made up of the following parts: clamped caterpillar puller, electric
mold heater, electric control box, clamp control and drive motor. The Machine is
designed according to the small section profile such as small pipes, tubes and pole etc.
1-2 Electron components:
1. PLC electron components utilized in the control system: OMRON brand
2. Transducer: OMRON brand
3. Electric Drive Motor: Siemens brand
4. Pultrusion timer: Siemens brand (intermittent pultrusion & automatic die purge).
5. All electrical components can be customized refer to the voltage and frequency
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 4 -Page 4 of 10
4
1-3 Pulling mechanical device:
1. Pulling Tracks: Pulling cleats and track quantity customerized.
2. Clamping force: Adjustable from 4tons to 8tons via manual or motor controlled
pressure regulator.
3. Motor pressure components: SMC Brand
4. The clamping force can be controlled either manually or automatic.
5. The chain guide rail is UHMWPE material, and the rail had strong wear ability
1-4 The mold components:
1. The die is divided into 6 heating areas.
2. Adjustable temperature, ranging from 0~392 ± 10F (0~200 ± 10C) and
stay constantly after set up.
3. Electric power for die heating: 18 to 24Kw
4. Electrical mold heating module utilizes solid-state, contactless relay
5. Heater controller use OMRON brand electron component.
6. The mold heating panel is made of aluminum alloy.
7. Die platform dimensions: 43.3" x 31.5" (1100 x 800 mm). (Can be customized)
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 5 -Page 5 of 10
5
1-5 The control system board:
1. Full cover of clamping / pulling area for safety. (Optional)
2. Dual failsafe emergency stops for machine control and power.
3. Pause / Stop / Emergency Stop buttons within the control station.
4. Machine safety requirements meet AS4024:2006 or international equivalent.
5. Operations manual and maintenance manual in English language
6. Control system and software in English language.
1–6 MPC-3510 Caterpillar Pultrusion Machine
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 6 -Page 6 of 10
6
Caterpillar Pultrusion Equipment Technical Parameters
2-1 Parameter:
Item No. MPC-3510
Outer Size (mm)
LXWXH
8000X1300X1800
1. Molding Section 2.Pulling Section
3. Clamping Section 4.Cutting Section
Pulling force 20KN to 80KN
Clamping force 30KN to 100KN
Pulling speed 100mm-1000mm/min
Clamping Section 350mmX120mm
Temperature Range 0°C to 200°C
Heating Power(kw) 7.2KW
Motor Power(kw) 4.0KW
Electrical power requirement 380v 50HZ 3phase 24kw
Environmental temperature (Ref.) 3°C to 40°C
Total Weight 4.0 Ton
Transportation 1 X 40’GP
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 7 -Page 7 of 10
7
3-1 Pultrusion Machine with Manual Controlled Clamping
Quotation: USD 8930.00 PER SET CIF PORT KELANG, MALAYSIA
(This isn’t including semi-cutting machine, because you already installed)
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 8 -Page 8 of 10
8
3-2 Pultrusion Machine With Motor Controlled Clamping
Quotation: USD 9080.00 PER SET CIF PORT KELANG, MALAYSIA
(This isn’t including semi-cutting machine, because you already installed)
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 9 -Page 9 of 10
9
Company Introduction
Hebei Maple FRP Industry Co.,Ltd. is one of the leading manufacturer of FRP relative
products in Northern of China. Presently our factory mainly focuses on researching
and developing FRP products production lines. We can customize the equipments to
meet different and special application requirement and also supply FRP product
processing technology with composite formulas or workshop turn-key instruction.
Our FRP hydraulic pultrusion machine, pneumatic FRP grating machine and FRP
pipe/tank filament winding machine are very popular in domestic fiberglass
fabrication industry and had already exported to Asian, Middle-East, Africa, South
America and other areas…
Our factory has obtained ISO9001:2000 Quality System Certificate, British Royal
UKAS Certificate, ISO14001 Certificate, ISO1800 Certificate and National Grade II
Installation Certificate of Anti-corrosion.
Our factory constantly challenges with new technological development and provide
high quality and reliable products.
“Quality first is our commitment of every worker;”
“Technological innovation is the driving force of our development;”
“Customer satisfaction is our guarantee of success.”
We sincerely hope to be your long-term partner. Let’s work together to develop
eco-technology and create brilliant green future with FRP composite material.
Hebei Maple FRP Industry Co.,Ltd.
“Quality First” “Technological innovation” “Customer satisfaction”
- 10 -Page 10 of 10
10
Thank you for taking the time to read about our Company and the machinery
we have to offer. If you have any questions or would like to request a price
quotation, please do not hesitate to contact the following people:
Hebei Maple FRP Industry Co.,Ltd.
Office Adres: C306,Jinshi Industrial Building,No.368 Xinshi North Road,
Shijiazhuang, Hebei,China
Factory Adres: No.167 Fuqiang North Road, Zaoqiang Hitech Industrial
Park,Hengshui, Hebei,China
Post Code: 050000
Email: info@frpmachining.com
MR. Colin Liu
Sales Department Manager
Tel: +86 18903314418 311-87247065
Fax: +86 10 80115555 ext. 543240
Email: sales@frpmachining.com
MR. Mason Li
Composite Department Manager
Tel: +86 18332347065
Fax: +86 318-8227789
Email: info@maplefrp.com
Mrs. Wency Tian
After-sale Department Manager
Tel: +86 311-87247065
Fax: +86 318-8227789
Email: support@frpmachining.com
Visit our website at:
Products Website : www.maplefrp.com
Machinery Website : www.frpmachining.com

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Fiberglass caterpillar pultrusion machine version 3.0

  • 1. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 1 -Page 1 of 10 FRP Caterpillar Pultrusion Machine 履带式玻璃钢拉挤设备 Advanced Pultrusion Technology Theory and Machinery Overview
  • 2. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 2 -Page 2 of 10 2 Table of Contents Pultrusion Theory…………………………………………………………………. ….3 Electron Components………………………………………………………………….3 Pulling Mechanical Device..…………………………………………………………..4 The Mold Components...………………………………………………………………4 The Control System Board…………………………………………………………….5 MPC-3510 Picture……..………………………………………………………………5 Parameter Specifications………………………………………………………………6 Manual Controlled Clamping………………………………………………………….7 Motor Controlled Clamping…………………………………………………………...8 About Maplefrp®……………………………………………………………………...9 Contact Information……………………………………………………………….....10
  • 3. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 3 -Page 3 of 10 3 Caterpillar Pultrusion Machine Specification 1-1 Theory The working process of the machine consists of heating up and molding the FRP raw materials in the die, then pulling out the molded material continuously to obtain the required FRP profiles under operation of clamped caterpillar puller. The machine is made up of the following parts: clamped caterpillar puller, electric mold heater, electric control box, clamp control and drive motor. The Machine is designed according to the small section profile such as small pipes, tubes and pole etc. 1-2 Electron components: 1. PLC electron components utilized in the control system: OMRON brand 2. Transducer: OMRON brand 3. Electric Drive Motor: Siemens brand 4. Pultrusion timer: Siemens brand (intermittent pultrusion & automatic die purge). 5. All electrical components can be customized refer to the voltage and frequency
  • 4. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 4 -Page 4 of 10 4 1-3 Pulling mechanical device: 1. Pulling Tracks: Pulling cleats and track quantity customerized. 2. Clamping force: Adjustable from 4tons to 8tons via manual or motor controlled pressure regulator. 3. Motor pressure components: SMC Brand 4. The clamping force can be controlled either manually or automatic. 5. The chain guide rail is UHMWPE material, and the rail had strong wear ability 1-4 The mold components: 1. The die is divided into 6 heating areas. 2. Adjustable temperature, ranging from 0~392 ± 10F (0~200 ± 10C) and stay constantly after set up. 3. Electric power for die heating: 18 to 24Kw 4. Electrical mold heating module utilizes solid-state, contactless relay 5. Heater controller use OMRON brand electron component. 6. The mold heating panel is made of aluminum alloy. 7. Die platform dimensions: 43.3" x 31.5" (1100 x 800 mm). (Can be customized)
  • 5. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 5 -Page 5 of 10 5 1-5 The control system board: 1. Full cover of clamping / pulling area for safety. (Optional) 2. Dual failsafe emergency stops for machine control and power. 3. Pause / Stop / Emergency Stop buttons within the control station. 4. Machine safety requirements meet AS4024:2006 or international equivalent. 5. Operations manual and maintenance manual in English language 6. Control system and software in English language. 1–6 MPC-3510 Caterpillar Pultrusion Machine
  • 6. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 6 -Page 6 of 10 6 Caterpillar Pultrusion Equipment Technical Parameters 2-1 Parameter: Item No. MPC-3510 Outer Size (mm) LXWXH 8000X1300X1800 1. Molding Section 2.Pulling Section 3. Clamping Section 4.Cutting Section Pulling force 20KN to 80KN Clamping force 30KN to 100KN Pulling speed 100mm-1000mm/min Clamping Section 350mmX120mm Temperature Range 0°C to 200°C Heating Power(kw) 7.2KW Motor Power(kw) 4.0KW Electrical power requirement 380v 50HZ 3phase 24kw Environmental temperature (Ref.) 3°C to 40°C Total Weight 4.0 Ton Transportation 1 X 40’GP
  • 7. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 7 -Page 7 of 10 7 3-1 Pultrusion Machine with Manual Controlled Clamping Quotation: USD 8930.00 PER SET CIF PORT KELANG, MALAYSIA (This isn’t including semi-cutting machine, because you already installed)
  • 8. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 8 -Page 8 of 10 8 3-2 Pultrusion Machine With Motor Controlled Clamping Quotation: USD 9080.00 PER SET CIF PORT KELANG, MALAYSIA (This isn’t including semi-cutting machine, because you already installed)
  • 9. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 9 -Page 9 of 10 9 Company Introduction Hebei Maple FRP Industry Co.,Ltd. is one of the leading manufacturer of FRP relative products in Northern of China. Presently our factory mainly focuses on researching and developing FRP products production lines. We can customize the equipments to meet different and special application requirement and also supply FRP product processing technology with composite formulas or workshop turn-key instruction. Our FRP hydraulic pultrusion machine, pneumatic FRP grating machine and FRP pipe/tank filament winding machine are very popular in domestic fiberglass fabrication industry and had already exported to Asian, Middle-East, Africa, South America and other areas… Our factory has obtained ISO9001:2000 Quality System Certificate, British Royal UKAS Certificate, ISO14001 Certificate, ISO1800 Certificate and National Grade II Installation Certificate of Anti-corrosion. Our factory constantly challenges with new technological development and provide high quality and reliable products. “Quality first is our commitment of every worker;” “Technological innovation is the driving force of our development;” “Customer satisfaction is our guarantee of success.” We sincerely hope to be your long-term partner. Let’s work together to develop eco-technology and create brilliant green future with FRP composite material.
  • 10. Hebei Maple FRP Industry Co.,Ltd. “Quality First” “Technological innovation” “Customer satisfaction” - 10 -Page 10 of 10 10 Thank you for taking the time to read about our Company and the machinery we have to offer. If you have any questions or would like to request a price quotation, please do not hesitate to contact the following people: Hebei Maple FRP Industry Co.,Ltd. Office Adres: C306,Jinshi Industrial Building,No.368 Xinshi North Road, Shijiazhuang, Hebei,China Factory Adres: No.167 Fuqiang North Road, Zaoqiang Hitech Industrial Park,Hengshui, Hebei,China Post Code: 050000 Email: info@frpmachining.com MR. Colin Liu Sales Department Manager Tel: +86 18903314418 311-87247065 Fax: +86 10 80115555 ext. 543240 Email: sales@frpmachining.com MR. Mason Li Composite Department Manager Tel: +86 18332347065 Fax: +86 318-8227789 Email: info@maplefrp.com Mrs. Wency Tian After-sale Department Manager Tel: +86 311-87247065 Fax: +86 318-8227789 Email: support@frpmachining.com Visit our website at: Products Website : www.maplefrp.com Machinery Website : www.frpmachining.com