This document is an operation manual for TSB series centrifugal sand pumps produced by Henan Wein Industry Co., Ltd. It provides information on the pump's usage, main structure and working principle, technical parameters for different models, maintenance of seals and bearings, installation instructions, operation guidelines, and troubleshooting tips. The manual instructs users on proper use and maintenance to maximize pump performance and service life.
1. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
Room1403, Building No.10,Jincheng Oriental International,
CBD
Neihuan
Road,Zhengdong
New
District,
Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807517
65807516 Fax:
0086-371- 65807519
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
TSB Series Centrifugal
Pump
Operation Manual
HENAN WEIN INDUSTRY CO.,LTD
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
2. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
Room1403, Building No.10,Jincheng Oriental International,
CBD
Neihuan
Road,Zhengdong
New
District,
Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807517
65807516 Fax:
0086-371- 65807519
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
PLEASE READ THE MANUAL CAREFULLY BEFORE USE
Contents
1. Usage and Application Range
2. Main Structure ,Feature and Working Principle
3. Main Techenical parameters
4. Seal Apparatus Maintenance
5. Bearing Cavity Maintenance
6. Installation
7. Operation
8. Troubleshooting
9. Characteristic curves
10. Main parts &Wearing Parts
If you have any questions or problems,please contact us,we shall serve for you enthusiastically!
______________________________________________________ __
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
3. 1. Usage and Application Range
TSB series centrifugal sand pump mainly supplies to solids control circulating
system of oilfield drill rig,and be used to provide drilling liquid with a certain
discharge capacity and pressure to desander, desilter and mud mixer,to assure these
equipments work efficiently.
The TSB10×8×14 centrifugal sand pump applies to over 3000-meter-long drilling
rigs with big viscosity and specific gravity drilling fluid.The TSB8×6×14
Part
Name
Item
Number
Weight
kg
Remarks
No.
3×2×13
640202
pump head
123
1
200
1
640202
4×3×13 pump head
1
222
640202
6×5×11 pump head
1
529
1
628
640202
8×6×11 pump head
1
826
640202
8×6×14 pump head
10×8×14 pump head
246
Parts dwg.no. as the
640202
6×5×14 pump head
210
1
925
640203
121
1
253
following show
255
283
313
centrifugal sand pmp applies to over 3000-meter-long drilling rigs.The TSB8×6×11
centrifugal sand pump applies to under 3000-meter-long drilling rigs,also can be can
be used to supply mud to triplex mud pump as a filling pump.The TSB6×5×11
centrifugal sand pump applies to truck-mounted drilling rigs or pocket drilling
rigs.The TSB4×3 centrifugal sand pump is usually used as measuring pump or
replenishment pump.The TSB3×2 centrifugal sand pump is usually used as clean
water pump.
2. Main Structure ,Feature and Working Principle
Its main parts are pump shell, impellers, bearing block, pump axle, bearing, shaft
coupling,wearing plate, seal apparatus, oil seal, motor and base.
The Series Centrifugal Sand Pump has these features:
1 open impeller,apply to
transport high viscosity drilling liquid. 2 combination seal for a long service life.
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
4. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
3 use universal bearing houses and bearings,convenient to maintain and cut the
costs. 4 the major parts are made from antiwear nodular iron,and long service
life.
The prinple is that under the motor, the impellers of the pump rotate at high speed,
the dring fluid is sucked into the suction pipe. After the drilling fluid flows through
the suction pipe and gets enough energy and velocity under the centrifugal force, the
drilling fluid is expelled continuously out of the pump.
3. Main Technical Parameters
Parameters
Type
Rotation
speed
r/min
Capacity Pressure Efficiency
m3/h
head/m
%
Motor
HP.
kW
Weight
kg
TSB10×8×14
1450/1750
260
33
65
75/90 1100/1200
TSB8×6×14
1450/1750
240
33
65
55/75
850/1050
TSB8×6×11
1450/1750
240
26
65
37/45
700/750
TSB6×5×14
1450/1750
220
28
65
37/45
700/750
TSB6×5×11
1450/1750
200
26
65
30/37
655/687
TSB4×3×13
1450/1750
60
26
65
11/15
385/395
TSB3×2×13
1450/1750
50
26
65
7.5/11
330/375
4. Seal Apparatus
Maintenance
TSB centrifugal sand pumps adopt combination seal(shown in Fig-1),consist with
mechanical seal, packing,packing bushing,seal box,holdingdown bolt,antiwear
sleeve etc.
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
5. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
Seal apparatus sketch
1-M echani cal se al
2-P ack ing ri ng
3 -Se al box
4-Pac kin g b ush ing
5 -Ho ldi ngd own bo lt
6-A nti wea r slee ve
Maintenance:
a) When use a new sand pump or the mechanical seal is changed newly, keep the
packing bushing in relexed state to avoid wearing out the antiwear sleeve
prematurely.
b) After working one year,and the mechanical seal fails,the pump is sealed by
packings by compressing the packing bushing with the holdingdown bolt.When
the packing bushing fails to adjust,add a packing(packing section is
12mm×12mm).
c) After shaft sleeve antiwear layer wears out, change the mechanical seal and shaft
sleeve in time.
5. Bearing cavity maintenance
a) Grease is 3# extra press lithium base grease ,input it 50ml bearing every 3
months
b) Cleaning bad grease of bearing cavity every half year.
6. Installation
a) The pump should be placed on well site as possible to the desander, the
desilter or the compounder.
b) the pump suction port should be over 200mm to the tank bottom,and the
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
6. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
discharge port of the working machine connected to the pump should be over 2m to
the suction port.As the following:
Wrong
Right
≥200
≥2m
c)Motor cable must contain earth wire preventive electric leakage.
d)Assure a good sealing of all the connection,no fluid leakage and air leakage.
e)!!After installing , make sure the pump rotation direction is correct.!!
!
!
!
!
f) Installing size
n2-d2
泵安装示意图
D2
1
2
3
4
5
G
E
C
B
A
n1-d1
D1
F
D
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
7. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
Pump type/
motor
power
D1
n1-d1
D2
n2-d2
A
B
C
L
E
F
G
TSB10×8×14/90
350/361.6
12-23
295/298
8-22
800
440
182.5
2067
950
650
213
TSB10×8×14/75
350/361.6
12-23
295/298
8-22
800
440
182.5
2016
950
650
213
TSB8×6×14/75
295/298
8-22
240
8-22
800
440
158.7
2000
950
650
212.7
TSB8×6×14/55
295/298
8-22
240
8-22
770
410
158.7
1932
880
600
212.7
TSB8×6×11/45
295/298
8-22
240
8-22
745
385
158.7
1877
850
585
212.7
TSB8×6×11/37
295/298
8-22
240
8-22
745
385
158.7
1850
850
585
212.7
TSB6×5×14/45
240
8-22
210/216
8-22
665
385
146
1848
850
585
152.4
TSB6×5×14/37
240
8-22
210/216
8-22
665
385
146
1823
850
585
152.4
TSB6×5×11/37
240
8-22
210/216
8-22
665
385
146
1823
850
470
152.4
TSB6×5×11/30
240
8-22
210/216
8-22
648
368.6
146
1765
815
468
152.4
TSB4×3×13/15
180/190.5
8-19
160/152.4
4-19
609
349
108
1571
721
386
171.5
TSB4×3×13/11
180/190.5
8-19
160/152.4
4-19
609
349
108
1531
673
386
171.5
TSB3×2×13/11
160/152.4
4-19
125/120
4-19
609
349
95.5
1516
674
386
178
TSB3×2×13/7.5
160/152.4
4-19
125/120
4-19
580.6
320.6
95.5
1391
609
386
178
Dimensions
NOTE:D- Metric/inch
7. Operation
!
! ! Prior to start the motor, make sure the motor rotating direction is kept
same with the marked direction on motor housing. Otherwise, reset the motor
terminal to make sure the direction is consistent.!!
!
!
a) If the desander pump is newly installed or re-used after a long period of time,
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
8. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
check the lubrication and junction carefully. First of all, lubricant is filled into the
seal cavity and the bearing cavity.Never is there foreign matters in the pump
cavity.
b) The impellers of the pump are connected to the pump axle through screw. At the
first usage, ensure that the rotating direction is correspondent to that labeled on
the pump shell, or the impellers will be removed to touch the protection plate in
front of it and the pump will be damadged quickly.
c) The desander pump should be started at the condition that the suction vavle is
open and the exhaust vavle is closed. After running for 1~2min, open the exhaust
vavle and adjust the pump pressure. If the pump pressure and flow rate too high
or too low, or the motor is too hot, adjust the opening of the exhaust vavle till the
pump is running stably.
d) When the fluid surface in the circulation tank is low, turn off the pump and restart
it after the tank is filled. Vapor crrossion can be avoided.
e) In cold season or for a long time of no running, remove the screw plug under the
bottom of the pump shell to let the fluid out for preventing it from condensing.
f) Often check the temperature of the pump axle and bearing. Not higher than
40℃(the total temperature is ambient temperature +40℃).
j) If abnormal sounds occur in operation, stop running at once. Restart the pump
after troubles are disposed.
h) The new desander pump and its seal apparatus have been carefully tested and
checked after production. Do not wrench or take out the adjustment screw.
8. Troubleshooting
Trouble
Pump
Causes
Guidance
pressure Impellers too small
Replace with bigger ones
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
9. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
and flow rate Bad seal of pipe junction,
Better junction
too low
serious leakage
Suction and exhaust pipes
Shorten and straighten them
too long and benting
Rotary speed not up to the Replace a motor with bigger
rated value
power
Too big clearance between
Fix packing rings and adjust the
secondary impellers and the
clearance to within 0.5~1mm
antifriction table
Foreign matters barring in
Clean out
suction pipe
Suction vavle not open wide Open it widely
Pump pressure
and flow rate Too big impellers
too high
Replace with smaller ones
Bearing surface Bearing clearance too small,
Adjust the bearing clearance
too hot
so too much rolling friction
Abnormal
Pipes or junctions broken
sounds during
Junction loose
running
Serious leakage
at the sealed Mechanical seal fails
part
Repair or replace
Tighten
Sealed by packing
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
10. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
9.Characteristic curves
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
11. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
10.Main parts & wearing parts
1 Overall pump parts
seeing the installation sketch
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519
12. 河南伟恩实业有限公司
HENAN WEIN INDUSTRY CO., LTD.
E-mail: weinindustry@gmail.com
Website:http://www.petroleum-drilling.com
2 pump head parts
Item
Name
Part No.
Number
Weight
kg
1
3×2×13 pump head
640202123
1
200
4×3×13 pump head
640202222
1
210
6×5×11 pump head
640202529
1
246
6×5×14 pump head
640202628
1
253
8×6×11 pump head
640202826
1
255
8×6×14 pump head
640202925
1
283
10×8×14 pump head
640203121
1
313
Coupling
060002-220
1
10
For pump above 6×5×11
Coupling
060002-165
1
7
For pump under 4×3×13
Coupling rubber
060003-200
1
0.4
For pump above 6×5×11
Coupling rubber
060003-145
1
0.2
For pump under 4×3×13
Shield
060004-350
1
7.5
For pump above 6×5×11
Shield
060004-260
1
5
For pump under 4×3×13
060004-ww
1
11
Remarks
Parts dwg.no. as the
following show
2
3
4
5
Motor coupling
ww-motor power
Room1403, Building No.10,Jincheng Oriental International, CBD Neihuan Road,Zhengdong New District, Zhengzhou,450046, P.R.China
Tel: 0086-371- 65807518
65807517
Fax:0086-371- 65807519