This ppt also have videos . Which are designed in solidwarks .if you want it is contact me . vedios -working of breaks ,working of CTRB, working of bogie shop.

1. INDIAN RAILWAYS
TRAINING REPORT AT AJMER LOCOMOTIVE WORKSHOP
Ankit sharma
Git jaipur

2. INDIAN RAILWAY HISTORY
▪ In 1849 GIPR (great Indian peninsula railways) was established by East India
Company.
▪ Railways were first introduced to India in the year 1853 from Mumbai to Thane.
▪ It is one of the largest networks in the world.
COUNTARY RAILWAYS
LENGTH(Km)
ELECTRIFIED LENGTH
(Km)
Population per kilometer
track
Nationalized or private
1
United states
224,792 <1,600 1,373 private
2
China
112,000 55,811 12,119 nationalized
4
India
65,808 21,614 18,390 nationalized

3. Northern western railways (Ajmer)
 The foundation of the prestigious Central workshop was
laid in 1876 and was established in 1877.
 In workshop Repairs and manufacturing of steam
locomotives, carriages and wagons.
 In 1979 Periodic Overhaul (POH) & Intermediate
Overhaul (IOH) of an diesel engine is started .
STATISTICS
1. Sanctioned Strength - 2308
2. On Roll Strength - 2010
3. No. of Officers - 4
4. No. of Supervisors - 237
5. Total Area - 160000 sq.mpp.
6. Covered Area - 71363 sq.m.
7. Power Consumption - 140000units/month
8. Water Consumption - 5000 KL/month
9. Annual Budget - Rs.138 Cr.

4. BTC
Basic training center
Wheel &
roller bearing
shop
Machine
shop
Machine
stage 1 Slack shop
Stripling &
rebuilding
shop
Bogie shop
Spring
Diesel
periodical
overhaul

5. Wheel shop
Wheel press Axial turning
Vertical turning Axial turning CNC
Machine Treatments

6. Cartridge taper roller bearing
Inspection
• visual
dismantle
• Manually
washing
• With the help of
machine
Stage 1
Dimension
inspection
• With the help of measuring
tape
Final
assembly
• Apply grease with the help
of machine .
• Grease apply in 3 stages.
• Packaging, marking .
Stage 2
NBC, KOYO ,TIMKIN ,SKF

7. MACHINE SHOP
Machine shop stage 1 machines :-
shaper
slotter
planner
Drilling machine
Lathe machine

8. SLACK SHOP
Operation in slack shop
 Maintenances of breaking system .

9. WORKING OF BREAKS

10. BOGIE SHOP
 Bogie periodic hauling is treated.
 Types of bogie
1. 22W(M).
2. 22NL.
3. 22NLB.
4. CASNUB .
Visual inspections
Inspection
With the help of tools
and over head crane
Dismantle
1) Cutting
2) Gas welding
3) Arc welding
operations SPRING SHOP

11. STRIPLING AND REBULDING SHOP
Process in stripling shop
CUTTING
Gas cutting
1
Dismantle
2
Cutting
Rebuilding
Process
Vehicle use for transportation
1
2 3

12. Rebuilding process
ASSEMBLY
UNDERFRAME BODY SIDE DOORS BODY END ROOF
WHEELS AND
BOGIE
BRAKING
SYSTEM
Wagon fixed in a
manipulatorBody Side Bogie mounted on wheels Breaking system testing

13. DIESEL PERIODICAL OVERHAUL
SECTIONS IN
DIESEL SHOP
Dismantle
sections
Fuel oil system CompressorTurbo super charge

14. Dismantle sections
1) Crank case 2) Inspections of engine parts
3) Remove all big engine parts using
crane

15. FUEL OIL SYSTEM
MANUALLY
With the help of
tools
Dismantle
• Kerosene
Washing
• ManuallyAssembly
TESTING OF FUEL PUMP
1) Fuel pump
tester
2) Spray tester
1) Fuel pump tester is used for check to its efficiency .
2) Spray tester is used to check the spray from pump .
3) These spray pumps made in BOSCH company.
Working in fuel sections

16. TURBOSUPER CHARGER
MANUALLY
With the help of
tools
Dismantle •MANTENCE • ManuallyAssembly
Turbo- supercharger consists of following main components.
 Gas inlet casing.
 Turbine casing.
 Blower casing with diffuser Turbo-rundown test
- To check the free running time of turbo rotor.
- The time limit for free running is 90 to 180 seconds.

17. THANK YOU
▪ REFERENCES
▪ www.wikipedia.org
▪ www.slideshare.com
▪ Indianrailway.org.in
▪ WWW.GOOGLE.COM
▪ SOLID WORKS
ANY QUERYS
SUBBMITED BY :-
ANKIT SHARMA