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SouthernTechnicalUniversity
EngineeringTechnicalCollege
DepartmentofFuel and Energy
FinalYear Project / Group No.:
Fuel from WastePlasticby Pyrolysis
By
Ali KadhimMarwad Ali Jumah Thamer
Omar Montaser Abdul-Baqi MuslimKareem Raheem
Supervision
M.Sc. Bahiya Jabbar
2018/2019
ii
Abstract
Waste plastic disposal and excessive use of fossil fuels have caused
environmentalconcernsin theworld. Bothplastics and petroleum-derived
fuels are hydrocarbons that contain the elements of carbon and hydrogen.
The difference between them is that plasticmolecules havelonger carbon
chains than thosein LPG, petrol, and dieselfuels. Therefore, it is possible
to convert wasteplasticinto fuels.
The main objectives of this study were to understand and optimize the
processes of plastic pyrolysis for maximizing the diesel range products,
and to design a continuous pyrolysisapparatusas a semi-scalecommercial
plant.
Pyrolysis ofpolyethylene(PE), polypropylene(PP), and polystyrene(PS)
has been investigated both theoretically and experimentally in a lab-scale
pyrolysisreactor. Thekey factorshavebeen investigatedand identified.
Pyrolysis ofpolyethylene(PE), polypropylene(PP), and polystyrene(PS)
has been investigated both theoretically andexperimentally in a lab-scale.
The key factors have been investigated and identified. The cracking
temperaturefor PE, PP and PS in the pyrolysisis at range(324-188 ยบC).
The high reaction temperature and heating rate can significantly promote
the productionof light hydrocarbons. Longresidencetime also favors the
yield of thelight hydrocarbon products. Theeffects ofother factors likethe
typeofreactor, catalyst, pressure,and reflux rate.
The PP pyrolysis products have the value of API 61.5>31.1 and this value is
slightly light by API gravity classification
In thepyrolysis productofHDPE, havethevalueofAPI(47, 49)>31.1and
this valueis slightly light by API gravity classification
iii
Acknowledgements
Withoutthesupport, assistance, and motivationprovided by thosearound
me, this studywould havenever been accomplished.
In particular, Iwouldliketo thankmy supervisorM.Sc. Bahiya forhis help
and guidance during the period of research. M.Sc. Bahiya provided
significant comments and financial support on defining the topic and
proceeding with the research. His assistance in editing was very greatly
appreciated. His enthusiastic nature always encourages me. I have gained
much about thisstudyfrom his rigorousattitude
I need to thank M.Sc. Akeel M. Ali for his valuable advice. I would also
like to acknowledge the technical staffs in the department, B.Sc. Jaffar
Abdurrahman for teachingmetheexperimentaltechniques andhow to use
the analysis devices. Their valuable suggestions, discussions, and endless
enthusiasmweremuch appreciated.
iv
Reference
Abstract............................................................... ii
Acknowledgements............................................ iii
Reference............................................................iv
List of Symbols....................................................v
List of Abbreviations...........................................vi
1. Introduction......................................................1
1.1 Background................................................................................ 1
1.2 Objectives.................................................................................. 3
1.3 Uses of different types ofplastics................................................ 3
1.4 Properties of Plastics................................................................... 4
1.5 Environmental hazards due to mismanagement ofplastics waste .. 4
1.6 Side Effect ofplastics in nature................................................... 5
1.7 The project aims......................................................................... 6
1.8 The pyrolysis of Plastic Materials................................................ 6
1.9 Effect of raw material as plastics in production............................ 7
1.10 Physical and thermal properties of crude oil and its products ...... 8
2. Methodology..................................................11
2.1 Collection & Identification of waste plastic................................ 11
2.2 Device description.................................................................... 12
2.3 Subjecting the Waste Plastic for Pyrolysis Process..................... 18
2-4 Process steps and materials....................................................... 19
3. Results and Discussion ...................................21
4. Conclusion .....................................................25
References..........................................................26
v
List of Symbols
๐’Ž๐’Ž๐ŸŽ๐ŸŽ The weight of empty pycnometer
๐’Ž๐’Ž๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜ The weight of pycnometer with filled water
๐’Ž๐’Ž๐‘ท๐‘ท๐‘ท๐‘ท The weight of pycnometer with filled PP
๐’Ž๐’Ž๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ The weight of pycnometer with filled HDPE
๐‘ป๐‘ป The temperature of ambient
๐†๐† Density
๐’Œ๐’Œ The k value of viscometer
๐’•๐’• Time of fluid descent
๐Š๐Š Kinematic Viscosity
๐๐ Dynamic viscosity
๐‘บ๐‘บ. ๐‘ฎ๐‘ฎ Specific gravity
๐‘จ๐‘จ๐‘จ๐‘จ๐‘จ๐‘จ American petroleum institute
vi
List of Abbreviations
PE Polyethylene
HDPE High density polyethylene
LDPE Low density polyethylene
PP Polypropylene
PS Polystyrene
PET Polyethylene Terephthalate
1
1. Introduction
1.1 Background
Plasticis a high molecular weight materialthat wasinventedby Alexander
Parke'sin 1862.Plasticsarealsocalled polymers.Thetermpolymer means
a molecule made up by repetition of the simple unit. For example, the
structureof polypropylenecan be written in a form as shown in Figure 1-
1 or in Figure 1-2
Figure 1-1 Common expression of polypropylene molecular structure
Figure 1-2 A simplified expression of polypropylene molecular structure
The repeatingunit of the polymer is in the bracketswith a subscript,n, to
representthenumber oftheunit in this polymer molecule.
2
Plasticis one of themost commonlyused materialsin daily life which can
be classified in many ways such as based on its chemical structure,
synthesisprocess,density,andother properties. In order to assistrecycling
of the waste plastic, Society of Plastic Industry (SPI) defined a resin
identification code system that divides plastics into the following seven
groupsbased on thechemical structureand applications:
1) PET (Polyethylene Terephthalate)
2) HDPE (High Density Polyethylene)
3) PVC (Polyvinyl Chloride)
4) LDPE (Low Density Polyethylene)
5) PP (Polypropylene)
6) PS (Polystyrene)
7) Other
The above seven types of plastics are marked on various plastic products
as follows:
Figure 1-3 Marks of the seven types of plastics on various plastic products.
3
1.2 Objectives
The main objectives ofthis project are:
1) To raise the awareness in developing countries like Iraq about the
possibility of plastic waste recirculation as a source of liquid fuel,
this could be generated and marketed at cheaper rates compared to
that of the available diesel or oil in the market.
2) Contributing to the Economicgrowth ofthe country.
3) Find a new source of fuel oil rather than fossil fuel.
4) Plastic recovery decrease the air and waterpollution.
1.3 Uses of different types of plastics
Table 1-1 Uses of different types of plastics
Type of Plastics Uses
PET
Carbonated drinkbottles,plastics film
Supermarketbags, plastics bottle
HDPE
Milk jugs, detergent bottles, thicker
Plastics film, pipes
LDPE Floor tiles, shower curtains, cling film
PVC
Agriculture(fountain)pipe, guttering
Pipe, window frame, sheetsfor
buildingmaterial
PP
Bottle caps, drinking straws,Bumper, house
ware, fiber carpetingand rope.
PS
foam use for insulation ofroofs and
walls, disposalcups, plates,food
Container,CD and cassettebox.
4
1.4 Properties of Plastics
1) They are less brittle than Glass, yet they can be made equally
transparentand smooth.
2) Theyare lightweightand atthesametime possess good strength and
rigidity.
3) They possess good toughness.
4) Their high dielectric strength makes them suitable for electric
insulation.
5) They resist corrosion and the action of chemicals.
6) The ease at which they can be mass โ€“ produced contributes greatly
to the popularityaswrappers and bags.
7) Possess the property of low moisture absorption.
8) They can be easily molded to desired shapes.
1.5 Environmental hazards due to
mismanagementof plastics waste
Plastics is not biodegradable material. It al most taks 300-500 years for
biodegrading ,therefore; environmental hazards due to improper manage
include thefollowingaspect:
1) Littered plastics spoils the beauty of the city and choke drains and
make importantpublicplaces dirty.
2) Garbagecontainingplastics, when burntmaycause air pollution by
emitting polluting gases.
3) Garbagemix with plastics gives problem in landfill operation.
4) Lack of recycling plant to posing an unhygienic problem to the
environment.
5
1.6 Side Effect of plastics in nature
1) Durability and chemical structure greatly influences the
biodegradability of some organic compounds, therefore, an
increased numberoffunctionalgroups(groupsofatoms)attached to
the benzene ring in an organic molecule usually hinders microbial
attack.
2) Instead of biodegradation, plastics waste goes through photo-
degradation and turns into plastic dust which can enter in the food
chain and can cause complex health issues to earth habitants.
3) Plastics are produced from petroleum derivatives and are composed
primarily of hydrocarbons but also contain additives such as
antioxidants, colorants, and otherstabilizers.
4) When plastic products are used and discarded, the additives are
undesirablefrom an environmentalpointof view.
5) Burning of plastics give ๐‘ต๐‘ต๐‘ต๐‘ต๐‘ฟ๐‘ฟ, ๐‘ช๐‘ช๐‘ช๐‘ช๐‘ฟ๐‘ฟ, ๐‘บ๐‘บ๐‘บ๐‘บ๐‘ฟ๐‘ฟ, particulate, dioxins,
furansand fumes which is increaseโ€™s air pollution and resultin acid
rain and contriuputein globalwarming.
6) Plastics in landfill area leaching toxins into ground water.
Figure 1-4 Plastic pollution in the world's oceans
6
1.7 The project aims
Thereare two aims for theproject:
1- The aim of the project is to development and design of a process to
transform all sorts of plastic waste into crude oil and refined fuel
fractions. The ultimate goal is to be able to treat all sorts of plastic
waste into high quality fuel for transportation, vessel fleet and
energy production.
2- Recycle the degraded and dirty plastic fraction into valuable
productsand eliminate the environmentalimpactof plastic waste.
1.8 The pyrolysis of Plastic Materials
Pyrolysis is a thermal cracking reaction of the large molecular weight
polymercarbonchains under an oxygen-freeenvironmentand produces a
smallmolecular weight molecules.
Traditional treatments for post-consumed plastics were landfills or
incineration. However,landfillofthepost-consumed plastics haspotential
problems because of limited land resource and high durability of plastics.
The incomplete burn may generate poisonous substances and causes
serious health problems. Other methods like gasification and
bioconversion aremainly used for organicmaterials.
HDPE, LDPE, PP, and PS areallhydrocarbons. They consist ofentirelyof
carbon and hydrogen, which are similar to hydrocarbon fuels such as
liquefied petroleum gas (LPG), petroland diesel.
Somecommercialplasticpyrolysis plantshavebeen in operation in which
all types of post-consumer plastics accepted need to be treated by using
hydrochloride scrubber which is mainly use for PVC cracking process
because of it chloride content because chloride is not desirable in the fuel
7
products. In the tablebelow will show '' Typeof Plastics as raw materials
and its contents''.
Table 1-2. Typeof Plastics and its contents.
TypeofPlastics its contents
PE (HDPE, LDPE), PP, PS Hydrocarbons
PET Hydrocarbonswith oxygen
PVC Hydrocarbonswith chlorine
1.8.1 Solutions waste for plastic problem
Plastic waste is a big problem in our daily modern lifestyle, environment
solutions for this problem is urgent and efficient. Hence, there two main
solutionfor this problem:
a) Recycling plastic.
b) Energy conversion or degradation ofplastic.
1.9 Effect of raw material as plastics in
production
If PE, PS, PP with other plastics gives fuel gas pollution andcontaminated
to the reactor by making other unexpected compounds. In contamination
to reactor resulting liquid may contain alcohol, waxy hydrocarbons, and
inorganicsubstance. Typeofplastics andtheir product in table2 is below.
Table 1-3. Effectof plastics in production.
TypeofPlastics Product
PE (HDPE, LDPE), PP, PS liquid fuels
8
PET Terephthalicacid and benzoicacid
PVC HCL gas and carbonouscompound
(UNEP, 2009)
1.10 Physicaland thermal properties of crude oil
and its products
1.10.1 Density
Density is defined as mass per unitvolumeofa fluid. Density is a state
function and for a purecompound depends on both temperatureand
pressureandis shown by ฯ. Liquid densities decreaseas temperature
increases but theeffect of pressureon liquid densities at moderate
pressuresis usually negligible.
1.10.2 Specific Gravity
Liquid density for hydrocarbonsis usually reported in terms ofspecific
gravity (SG)or relativedensitydefined as:
๐‘†๐‘†๐‘†๐‘† =
๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘ ๐‘œ๐‘œ๐‘œ๐‘œ ๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™ ๐‘Ž๐‘Ž๐‘Ž๐‘Ž ๐‘ก๐‘ก๐‘ก๐‘ก ๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก ๐‘‡๐‘‡
๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘ ๐‘œ๐‘œ๐‘œ๐‘œ ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค ๐‘Ž๐‘Ž๐‘Ž๐‘Ž ๐‘ก๐‘ก๐‘ก๐‘ก ๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก ๐‘‡๐‘‡
Since the standardconditionsadoptedby thepetroleumindustryare60ยฐF
(15.5ยฐC)and 1 atm specificgravities ofliquid hydrocarbonsarenormally
reportedat theseconditions. Water densityat 60ยฐF is 0.999 or almost1
g/cm3, thus,
๐‘†๐‘†๐‘†๐‘† (60ยฐ๐น๐น 60ยฐ๐น๐น) =โ„
๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘ ๐‘œ๐‘œ๐‘œ๐‘œ ๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™ ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น ๐‘–๐‘–๐‘–๐‘– ๐‘”๐‘”/๐‘๐‘๐‘๐‘3
0.999 ๐‘”๐‘”/๐‘๐‘๐‘๐‘3
9
The definition ofspecific gravity for gases is somewhatdifferent. The
specific gravity ofa gas is proportionalto theratio ofmolecular weight of
(28.97)gas (Mg) to themolecular weight of air
๐‘†๐‘†๐‘†๐‘†๐‘”๐‘” =
๐‘€๐‘€๐‘”๐‘”
28.97
1.10.3 API Gravity
The American Petroleum Institute(API) defined the APIgravity (degrees
API) to quantifythequalityofpetroleumproductsand crudeoils. The
API gravity is defined as:
๐ด๐ด๐ด๐ด๐ด๐ด ๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘” =
141.5
๐‘†๐‘†๐‘†๐‘†(๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น)
โˆ’ 131.5
CrudeOils API = 10 โ€“ 50, crude oils can generally be classified
accordingto APIas shown:
1.10.4 Flash point
Flash point TF, for a hydrocarbonor a fuel is theminimum temperatureat
which vaporpressureof thehydrocarbonis sufficient to producethe
vapor needed for spontaneous ignitionofthe hydrocarbonwith theair
with thepresenceof an externalsource, i.e., sparkor flame. From this
10
definition, it is clear that hydrocarbonswith higher vaporpressures
(lighter compounds)havelower flash points. Generallyflash point
increases with an increasein boiling point. Flashpointis an important
parameter for safetyconsiderations, especially duringstorageand
transportation ofvolatilepetroleum products(i.e., LPG, light naphtha,
gasoline)in a high-temperatureenvironment.
The flash pointcan be estimatedusingthefollowingequation:
๐‘‡๐‘‡๐น๐น = 15.48+ 0.070704๐‘‡๐‘‡10
WhereT10 is normalboilingpointfor petroleum fractions at 10 vol%
distillationtemperature. Bothtemperatures (T10and flash point(TF)in
Kelvin).
11
2. Methodology
In our experiments, commercially available shredded plastics were
procured and washed before pyrolysis. Pyrolysis it is one of the most
favorable and effective disposing methods, the process is an
environmentally friendly and efficient way to eliminate the effect of
plastic. Pyrolysis is the thermal degradation of solid wastes at high
temperatures (250- 325โ„ƒ) in the absence of air (and oxygen). The main
processgiven below:
1. Identificationof waste plastics.(PE/PP/PS/LDPE/HDPE)
2. Crash and cut the plastic for the pyrolysis process
3. Condensation of the gas to obtain raw fuel.
4. Collect the sample and perform tests to identify the kinds of fuel
produced.
2.1 Collection & Identificationof waste plastic
๏ƒ˜ The collection of waste plastic is quite an easy task as compared
to other wastes, the plastic wastes are abundantand can be
obtained in large quantities fromthe households, roadsides,
hospitals, hotels etc.
๏ƒ˜ Plastics are usually termed as following:
โ€ข Polypropylene(PP)
โ€ข High-Density Polyethylene (HDPE)
โ€ข Low-Density Polyethylene (LDPE)
โ€ข Polystyrene(PS)
๏ƒ˜ Usually, they are manufactured in the formof plastic bags, saline
bottles, plastic tools, chairs and other components which we
usually come across in our day to day life
12
2.2 Devicedescription
1- DistillationApparatus
a- PYREX roundbottom flasks 1000ml
Figure 2-1 Round bottom flasks 1000ml
Specification:
Capacity: 1000mL
Material: Borosilicate glass
Flask Style:Boiling
Flask Shape:Flat Bottom
NeckStyle:short
Top Style:24/29 GroundGlassMouth
Height: 160mm
OuterDimension:108mm
LowerWorking Temp:-230ยฐC
UpperExtreme Temp:450ยฐC
UpperWorking Temp:230ยฐC
Max.Thermal Shock:160ยฐC
13
b- PYREX roundbottom flasks 500ml
Figure 2-1 Round bottom flasks 500ml
Specification:
Capacity: 500mL
Material: Borosilicate glass
Flask Style:Boiling
Flask Shape:Flat Bottom
NeckStyle:Long
Top Style:24/29 GroundGlassMouth
Height: 180mm
OuterDimension:108mm
LowerWorking Temp:-230ยฐC
UpperExtreme Temp:450ยฐC
UpperWorking Temp:230ยฐC
Max.Thermal Shock:160ยฐC
14
c- Condenser
Figure 2-2 Jacketed reflux Condenser
Specification:
Types:Coil Condenser
Material: Borosilicate Glass
GlassThickness:2 to 5 mm
JacketLength:250mm
Features:
๏‚ง Graham condenseris designed for use in distillation applications.
๏‚ง Constructed of borosilicate glass, this condenser hasa coiled inner
tube to provide additionalsurface area for highly efficient cooling.
๏‚ง Both upperand lower joints are 24/29.
15
d- Distillation Adapter, Connecting
Figure 2-3 Distillation Adapter, Connecting 75 degrees
AdapterType:75ยฐ BentDistillation Adapters
Material: Borosilicate Glass
Joints:24/29
Diameter:17 mm
e- Distillation Adapter, Vacuumtake-off adapter
Figure 2-4 Distillation Adapter, Vacuum take-off adapter bent short stem
16
Specification:
AdapterType:Connecting,WithAngle Socket
Material: Borosilicate Glass
Joints:24/29
Diameter:17 mm
2. HeatingMental
Figure 2-5 AIBOTE Heating Mantle 10000ml
Specification:
Capacity: 10000ml forround bottomflask
Heating Temperature Range:Ambientto400 degree
Temperature ControlPID.InnerandOuterTemperature sensor
Temperature Range:Ambientto380
Temperature Display:+/- 1 degree
Permissible AmbientTemperature:AmbientTemperature to40 degree
Voltage:110v - 240v
Power:2100 W
Temperature Accuracy:ยฑ1 degree
Stirring FlaskCapacity: 10000ml
Packing Dimension:480 ร— 320 ร— 200 mm
Shipping Weight:8. 5 kg
Shell material: Superfine metal
17
3- Water Filter
Figure 2-6 Filter RS-702
Specification:
Ratedpower:18 W
Frequency:50 Hz
Voltage:220/240 v
Diameter:16 mm
Size:60 * 50 * 195 mm
The maximumhead:0.8 m
Maximumflow:1500 L/H
Features:
Low can be superimposedfiltercartridgesdesign
Low replacementpumpinflatable (mustbe close to the surface installation)
Low high performance centrifugalpumps
Low multi-functionaldesign
Low energyconsumptionislow
Low is suitable forall kinds of aquatic animals
Low high pore filtering material
Low convenientcleaning
18
4- PlasticTubes
Figure 2-7 PVC Clear Vinyl Tube
2.3 Subjecting the Waste Plastic for Pyrolysis
Process
Figure 2-8 block diagram of the pyrolysis process
The pyrolysis is a simple process in which the organic matter is subjected
to a higher temperature about 250ยบC to 325ยบC in order to promote
thermal cracking of the organic matter so as to obtain the end products
in the formof liquid, char, and gas in absence of oxygen.
19
2-4 Process steps and materials
2.4.1. Materials
The waste mixture of polyethylene, polypropylene, and polystyrene was
used as a raw materialor use each one individually. Thepolymer mixture
pieces havea maximum particlesizeof 5-6 mm. Themelting temperatures
of (HDPE, LDPE, PP, PS) mixture, as determined by CLAW
Environmental, were135ยฐC, 115ยฐC, 165ยฐC,and 90ยฐC, respectively.
2.4.2 Experimental Setup
All experiments of waste polyolefin mixture (RW) were carried out in a
rotary flask 1000 mL volume which was equipped with a temperature
measurement system. Different amounts of plastic waste mixed were
placed into a flask. Theplasticselected specifically PP. HDPE and PS are
fed to the rotary flask. The reaction system was closed at atmospheric
pressure and then the heater was switched on. Then the water filter is
switched on in the first after this the heating mantle. This heater supplies
enough heat to melt theplasticfed into theflask. Continuousmeltingleads
to the formation of liquid melted plastic. The pyrolysis was carried out
from 250oC to the maximum of 350ยฐC for around (60-100) min. Further
heatingofthe melted plasticleads to theformation ofgaseousfumes. The
obtained vaporized products from flask were collected through a
distillation adapter that afterward being let out to a condenser in order to
condense the condensable products. The water filter is poured the water
around the condenser. Enough time is provided to let the gas accumulate
in the condenser. The water around the condenser cools the fumes in it.
Glass condenserswereconnected tightly totheflask tocoolthecondensing
vapors.And then get the products
20
Figure 2-8 Final Product of the process
Figure 2-9 Product from mixing plastic at different temperture
21
3. Results and Discussion
Table 3-1 Properties and condition for all experimental
Where
โ€ข Degree in (ยฐC): Degree of Heating mantle
โ€ข Wight in (g): Wight of the waste plastic piece
โ€ข F.D. in (min): first drop in the rotary flask
โ€ข Time in (S): Time of Experimental
Type Plastic Compounds
Polypropylene
Degree 288 Wight 200 FD 20 time 60
Polypropylene
Degree 288 Wight 25 FD 52 time 52
High density polyethylene
Degree 288 Wight 90 FD 23 time 55
High density polyethylene
Degree 288 Wight 110 FD 15 time 35
Low density polyethylene
Degree 288 Wight 21 FD 28 time 65
Polystyrene
Degree 288 Wight 14 FD 25 time 30
Mixed
Degree 252 Wight 20 FD 34 time 70
Mixed
Degree 288 Wight 20 FD 25 time 60
Mixed
Degree 324 Wight 20 FD 21 time 50
22
Threesampleweretaken for calculations:
For 1st experiment
The wight of empty pycnometer (๐‘š๐‘š0)= 23.18 g
The wight of pycnometerwith filled water (๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค) = 73.0795g
The wight of pycnometerwith filled HDPE (๐‘š๐‘š๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ) = 59.416g
The temperatureofambient (T)= 21 ยฐC
Density
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค โˆ’ ๐‘š๐‘š0
๐‘‰๐‘‰
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
73.0795 โˆ’ 23.18
50
โˆ— 1000 = 997.99 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
๐œŒ๐œŒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ =
๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป โˆ’ ๐‘š๐‘š0
๐‘‰๐‘‰
๐œŒ๐œŒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ =
59.416โˆ’ 23.18
50
โˆ— 1000 = 724.72 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
๐‘†๐‘†. ๐บ๐บ =
๐œŒ๐œŒ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค
๐‘†๐‘†. ๐บ๐บ =
724.72
997.99
= 0.7262
๐ด๐ด๐ด๐ด๐ด๐ด =
141.5
๐‘†๐‘†. ๐บ๐บ
โˆ’ 131.5
๐ด๐ด๐ด๐ด๐ด๐ด =
141.5
0.7262
โˆ’ 131.5 = 63.35 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 70ยฐ๐น๐น = 61.48 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น
Flash Point
๐‘‡๐‘‡โ„Ž๐‘’๐‘’ ๐น๐น๐น๐น๐น๐น๐น๐นโ„Ž ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ ๐‘–๐‘–๐‘–๐‘– 31.7ยฐ๐ถ๐ถ
Cloud point
๐‘‡๐‘‡โ„Ž๐‘’๐‘’ ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘ ๐‘–๐‘–๐‘–๐‘– โˆ’ 15ยฐ๐ถ๐ถ
This value was calculated by
engineeringunits.com
23
For 2ed experiment
Density
The weight of empty pycnometer (๐‘š๐‘š0) = 23.18 g
The weight of pycnometer withfilled water (๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค) = 70.58 g
The weight of pycnometer withfilled HDPE (๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป ) = 59.45 g
The temperatureofambient (T)= 36 ยฐC
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค โˆ’ ๐‘š๐‘š0
๐‘‰๐‘‰
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
70.58โˆ’ 23.18
50
โˆ— 1000 = 948 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป1 =
๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป โˆ’ ๐‘š๐‘š0
๐‘‰๐‘‰
๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป1 =
59.45 โˆ’ 23.18
50
โˆ— 1000 = 725.4 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
๐‘†๐‘†. ๐บ๐บ =
๐œŒ๐œŒ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค
๐‘†๐‘†. ๐บ๐บ =
725.4
948
= 0.7652
๐ด๐ด๐ด๐ด๐ด๐ด =
141.5
๐‘†๐‘†. ๐บ๐บ
โˆ’ 131.5
๐ด๐ด๐ด๐ด๐ด๐ด =
141.5
0.7652
โˆ’ 131.5 = 53.42 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 97ยฐ๐น๐น = 49.4 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น
Viscosity
The density ofproduct (๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป1)= 725.4 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
The k valueof viscometer (๐‘˜๐‘˜) = 0.15
Time of fluid descent (๐‘ก๐‘ก) = 513 s
๐œ๐œ = ๐พ๐พ โˆ™ ๐‘ก๐‘ก
๐œ๐œ = 0.15โˆ— 513 = 76.95 ๐‘š๐‘š2
๐‘ ๐‘ โ„
๐œ‡๐œ‡ = ๐œŒ๐œŒ โˆ™ ๐œ๐œ
๐œ‡๐œ‡ = 725.4โˆ— 76.95 = 55819.5 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„ = 5.582 โˆ— 104
๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„
This value was calculated by
engineeringunits.com
24
For 3rd experiment
Density
The weight of empty pycnometer (๐‘š๐‘š0) = 23.18 g
The weight of pycnometer withfilled water (๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค) = 70.58 g
The weight of pycnometer withfilled HDPE (๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป ) = 60.27 g
The temperatureofambient (T)= 36 ยฐC
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค โˆ’ ๐‘š๐‘š0
๐‘‰๐‘‰
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
70.58โˆ’ 23.18
50
โˆ— 1000 = 948 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค =
๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป โˆ’ ๐‘š๐‘š0
๐‘‰๐‘‰
๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป2 =
60.27 โˆ’ 23.18
50
โˆ— 1000 = 741.6 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
๐‘†๐‘†. ๐บ๐บ =
๐œŒ๐œŒ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘
๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค
๐‘†๐‘†. ๐บ๐บ =
741.6
948
= 0.7823
๐ด๐ด๐ด๐ด๐ด๐ด =
141.5
๐‘†๐‘†. ๐บ๐บ
โˆ’ 131.5
๐ด๐ด๐ด๐ด๐ด๐ด =
141.5
0.7823
โˆ’ 131.5 = 49.38 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 97ยฐ๐น๐น = 47.12 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น
Viscosity
The density ofproduct (๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป2)= 741.6 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„
The k valueof viscometer (๐‘˜๐‘˜) = 0.15
Time of fluid descent (๐‘ก๐‘ก) = 376 s
๐œ๐œ = ๐พ๐พ โˆ™ ๐‘ก๐‘ก
๐œ๐œ = 0.15โˆ— 376 = 56.4 ๐‘š๐‘š2
๐‘ ๐‘ โ„
๐œ‡๐œ‡ = ๐œŒ๐œŒ โˆ™ ๐œ๐œ
๐œ‡๐œ‡ = 741.6โˆ— 56.4 = 41826.3 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„ = 4.183 โˆ— 104
๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„
This value was calculated by
engineeringunits.com
25
4. Conclusion
Pyrolysis is oneofthemostwastemanagementefficient methodsfor waste
plastics), it saves more time, efforts and money than conventional
recycling.
Pyrolysis is not only waste management process itโ€™s although an
unconventionalsourceofenergy.
Pyrolysis seems to bethe only way we can keep the irreplaceableindustry
of plasticaliveby refreshingthefeedstock withwasteplasticwhich means
renewablefeedstock independentoftheoil availability worldwide.
Practically Pyrolysistechnology is very efficient becauseoutputenergy is
way more than used energy in the process by nine times or more which
makeit also feasible as a sourceofenergy.
Using pyrolysis technology in the (SWM) could reduce CO2 emission by
80% comparingwith ordinary methods likelandfills or burningwaste.
The complexity of the system can be improved with more stages of
preparation. And modifications to accept several kind of biomass like
wood and a good percentageof housewastes.
-In Iraq, wearein need of technologies likethis one, especially,with much
existingwastein my country andthefuel is not sustainable
26
References
[1] J. Walendziewski, Engine fuel derived from plastics by thermal
treatment, fuel 81 (2002)473-481
[2] M. Mani, G. NagarajaN, Influenceofinjection timing on performance,
emission and combustion characteristics of a DI diesel engine running
on waste plastic oil Energy 34 (2009)1617โ€“1623
[3] F. Murphy, K. M. Donnell, E. Butler, G. Devlin, The evaluation of
viscosity and density of blends of Cyn-diesel pyrolysis fuel with
conventional diesel fuel in relation to compliance with fuel
specifications EN 590:2009.
[4] N. Miskolczi, A. Angyal, L. Bartha, I. Valkai, Fuels by pyrolysis of
waste plastics from agriculturaland packaging sectors in a pilot scale
reactor Fuel Processing Technology90 (2009)1032โ€“104
[5] M. N. Siddiqui,H.H. Redhwi, Catalyticcoprocessing of waste plastics
and petroleum residue into liquid fuel oils, Journal of Analytical and
Applied Pyrolysis 86 (2009)141โ€“147
[6] A.K. Panda, R.K.Singh, D.K. Mishra, Thermolysisof waste plastics to
liquid fuel A suitable method for plastic waste management and
manufactureof value added Products-A world prospective, Renewable
and SustainableEnergyReviews 14 (2010)233โ€“248
[7] A. Demirbas, Waste management, waste resource facilities and waste
conversion processes, Energy Conversion and Management 52 (2011)
1280โ€“1287
[8] M. F. Ali, S. Ahmed, M. S. Qureshi, Catalyticcoprocessing of coaland
petroleum residues with waste plastics to produce transportation fuels
Fuel Processing Technology92 (2011)1109โ€“1120
[9] Mitusuhara, waste plastics to produce transportation fuels Fuel
Processing Technology72(2011)
[10] Anup T J1,et.al โ€œWaste Plastic Pyrolysis Oil as Alternative For SI
and CI Enginesโ€ International Journal of Innovative Research in
Science, Engineering and Technology (An ISO 3297: 2007 Certified
Organization)Vol. 3, Issue 7, July 2014.
[11] Sam Haig,et.al Plastic to oil IFM002 final report โ€œZero Waste
Scotlandโ€.
[12] Dr. Shinde โ€˜Conversion of waste plastic into resourcesโ€™-
International Journal on Innovation in Engineering and Technology-
Volume6 issue 3 February2016
27
[13] Vijaykumar B, Chanashetty and B M Patil, โ€˜Fuel from Plastic
Wasteโ€™ InternationalJournalon EmergingTechnologies(SpecialIssue
on NCRIET-2015)
[14] Mohamed M Garib Alla, Ahmed I Ahmed, Babiker K Abdalla,
โ€˜Conversion of Plastic waste into liquid fuelโ€™-International Journal of
Technical Research and Applications -Volume 2, Issue 3 (May-June
2014).
[15] Coulson & Richardson's. โ€˜Chemical engineering design textbookโ€™-
Volume 6. [5]. P Baggio- โ€˜Experimental & Modeling Analysis of a
batch gasificationโ€™, โ€˜Energy conversion & management2009โ€™.
[16] Merve Sogoncioglu โ€“ โ€˜Comparative study on Waste Plastic
Pyrolysis liquid productsquantity&energy recovery potential2017โ€™.
[17] Thallada Bhaskar โ€“ โ€˜Pyrolysis of waste plastic using CACO3โ€™,
โ€˜Progress in rubber, plastic& recycling technologyVolume-20, 2004โ€™.
[18] P Senthil Kumar โ€“ โ€˜Conversion of waste plastic into low emissive
hydrocarbon fuels through catalytic deploymerization in a new
laboratory scale batch reactorโ€™, International Journal of Energy
environmentengineering Volume-8, 2017.

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Production Fuel From Waste Plastic By Pyrolysis (Theoretical part)

  • 1. SouthernTechnicalUniversity EngineeringTechnicalCollege DepartmentofFuel and Energy FinalYear Project / Group No.: Fuel from WastePlasticby Pyrolysis By Ali KadhimMarwad Ali Jumah Thamer Omar Montaser Abdul-Baqi MuslimKareem Raheem Supervision M.Sc. Bahiya Jabbar 2018/2019
  • 2. ii Abstract Waste plastic disposal and excessive use of fossil fuels have caused environmentalconcernsin theworld. Bothplastics and petroleum-derived fuels are hydrocarbons that contain the elements of carbon and hydrogen. The difference between them is that plasticmolecules havelonger carbon chains than thosein LPG, petrol, and dieselfuels. Therefore, it is possible to convert wasteplasticinto fuels. The main objectives of this study were to understand and optimize the processes of plastic pyrolysis for maximizing the diesel range products, and to design a continuous pyrolysisapparatusas a semi-scalecommercial plant. Pyrolysis ofpolyethylene(PE), polypropylene(PP), and polystyrene(PS) has been investigated both theoretically and experimentally in a lab-scale pyrolysisreactor. Thekey factorshavebeen investigatedand identified. Pyrolysis ofpolyethylene(PE), polypropylene(PP), and polystyrene(PS) has been investigated both theoretically andexperimentally in a lab-scale. The key factors have been investigated and identified. The cracking temperaturefor PE, PP and PS in the pyrolysisis at range(324-188 ยบC). The high reaction temperature and heating rate can significantly promote the productionof light hydrocarbons. Longresidencetime also favors the yield of thelight hydrocarbon products. Theeffects ofother factors likethe typeofreactor, catalyst, pressure,and reflux rate. The PP pyrolysis products have the value of API 61.5>31.1 and this value is slightly light by API gravity classification In thepyrolysis productofHDPE, havethevalueofAPI(47, 49)>31.1and this valueis slightly light by API gravity classification
  • 3. iii Acknowledgements Withoutthesupport, assistance, and motivationprovided by thosearound me, this studywould havenever been accomplished. In particular, Iwouldliketo thankmy supervisorM.Sc. Bahiya forhis help and guidance during the period of research. M.Sc. Bahiya provided significant comments and financial support on defining the topic and proceeding with the research. His assistance in editing was very greatly appreciated. His enthusiastic nature always encourages me. I have gained much about thisstudyfrom his rigorousattitude I need to thank M.Sc. Akeel M. Ali for his valuable advice. I would also like to acknowledge the technical staffs in the department, B.Sc. Jaffar Abdurrahman for teachingmetheexperimentaltechniques andhow to use the analysis devices. Their valuable suggestions, discussions, and endless enthusiasmweremuch appreciated.
  • 4. iv Reference Abstract............................................................... ii Acknowledgements............................................ iii Reference............................................................iv List of Symbols....................................................v List of Abbreviations...........................................vi 1. Introduction......................................................1 1.1 Background................................................................................ 1 1.2 Objectives.................................................................................. 3 1.3 Uses of different types ofplastics................................................ 3 1.4 Properties of Plastics................................................................... 4 1.5 Environmental hazards due to mismanagement ofplastics waste .. 4 1.6 Side Effect ofplastics in nature................................................... 5 1.7 The project aims......................................................................... 6 1.8 The pyrolysis of Plastic Materials................................................ 6 1.9 Effect of raw material as plastics in production............................ 7 1.10 Physical and thermal properties of crude oil and its products ...... 8 2. Methodology..................................................11 2.1 Collection & Identification of waste plastic................................ 11 2.2 Device description.................................................................... 12 2.3 Subjecting the Waste Plastic for Pyrolysis Process..................... 18 2-4 Process steps and materials....................................................... 19 3. Results and Discussion ...................................21 4. Conclusion .....................................................25 References..........................................................26
  • 5. v List of Symbols ๐’Ž๐’Ž๐ŸŽ๐ŸŽ The weight of empty pycnometer ๐’Ž๐’Ž๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜๐’˜ The weight of pycnometer with filled water ๐’Ž๐’Ž๐‘ท๐‘ท๐‘ท๐‘ท The weight of pycnometer with filled PP ๐’Ž๐’Ž๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ๐‘ฏ The weight of pycnometer with filled HDPE ๐‘ป๐‘ป The temperature of ambient ๐†๐† Density ๐’Œ๐’Œ The k value of viscometer ๐’•๐’• Time of fluid descent ๐Š๐Š Kinematic Viscosity ๐๐ Dynamic viscosity ๐‘บ๐‘บ. ๐‘ฎ๐‘ฎ Specific gravity ๐‘จ๐‘จ๐‘จ๐‘จ๐‘จ๐‘จ American petroleum institute
  • 6. vi List of Abbreviations PE Polyethylene HDPE High density polyethylene LDPE Low density polyethylene PP Polypropylene PS Polystyrene PET Polyethylene Terephthalate
  • 7. 1 1. Introduction 1.1 Background Plasticis a high molecular weight materialthat wasinventedby Alexander Parke'sin 1862.Plasticsarealsocalled polymers.Thetermpolymer means a molecule made up by repetition of the simple unit. For example, the structureof polypropylenecan be written in a form as shown in Figure 1- 1 or in Figure 1-2 Figure 1-1 Common expression of polypropylene molecular structure Figure 1-2 A simplified expression of polypropylene molecular structure The repeatingunit of the polymer is in the bracketswith a subscript,n, to representthenumber oftheunit in this polymer molecule.
  • 8. 2 Plasticis one of themost commonlyused materialsin daily life which can be classified in many ways such as based on its chemical structure, synthesisprocess,density,andother properties. In order to assistrecycling of the waste plastic, Society of Plastic Industry (SPI) defined a resin identification code system that divides plastics into the following seven groupsbased on thechemical structureand applications: 1) PET (Polyethylene Terephthalate) 2) HDPE (High Density Polyethylene) 3) PVC (Polyvinyl Chloride) 4) LDPE (Low Density Polyethylene) 5) PP (Polypropylene) 6) PS (Polystyrene) 7) Other The above seven types of plastics are marked on various plastic products as follows: Figure 1-3 Marks of the seven types of plastics on various plastic products.
  • 9. 3 1.2 Objectives The main objectives ofthis project are: 1) To raise the awareness in developing countries like Iraq about the possibility of plastic waste recirculation as a source of liquid fuel, this could be generated and marketed at cheaper rates compared to that of the available diesel or oil in the market. 2) Contributing to the Economicgrowth ofthe country. 3) Find a new source of fuel oil rather than fossil fuel. 4) Plastic recovery decrease the air and waterpollution. 1.3 Uses of different types of plastics Table 1-1 Uses of different types of plastics Type of Plastics Uses PET Carbonated drinkbottles,plastics film Supermarketbags, plastics bottle HDPE Milk jugs, detergent bottles, thicker Plastics film, pipes LDPE Floor tiles, shower curtains, cling film PVC Agriculture(fountain)pipe, guttering Pipe, window frame, sheetsfor buildingmaterial PP Bottle caps, drinking straws,Bumper, house ware, fiber carpetingand rope. PS foam use for insulation ofroofs and walls, disposalcups, plates,food Container,CD and cassettebox.
  • 10. 4 1.4 Properties of Plastics 1) They are less brittle than Glass, yet they can be made equally transparentand smooth. 2) Theyare lightweightand atthesametime possess good strength and rigidity. 3) They possess good toughness. 4) Their high dielectric strength makes them suitable for electric insulation. 5) They resist corrosion and the action of chemicals. 6) The ease at which they can be mass โ€“ produced contributes greatly to the popularityaswrappers and bags. 7) Possess the property of low moisture absorption. 8) They can be easily molded to desired shapes. 1.5 Environmental hazards due to mismanagementof plastics waste Plastics is not biodegradable material. It al most taks 300-500 years for biodegrading ,therefore; environmental hazards due to improper manage include thefollowingaspect: 1) Littered plastics spoils the beauty of the city and choke drains and make importantpublicplaces dirty. 2) Garbagecontainingplastics, when burntmaycause air pollution by emitting polluting gases. 3) Garbagemix with plastics gives problem in landfill operation. 4) Lack of recycling plant to posing an unhygienic problem to the environment.
  • 11. 5 1.6 Side Effect of plastics in nature 1) Durability and chemical structure greatly influences the biodegradability of some organic compounds, therefore, an increased numberoffunctionalgroups(groupsofatoms)attached to the benzene ring in an organic molecule usually hinders microbial attack. 2) Instead of biodegradation, plastics waste goes through photo- degradation and turns into plastic dust which can enter in the food chain and can cause complex health issues to earth habitants. 3) Plastics are produced from petroleum derivatives and are composed primarily of hydrocarbons but also contain additives such as antioxidants, colorants, and otherstabilizers. 4) When plastic products are used and discarded, the additives are undesirablefrom an environmentalpointof view. 5) Burning of plastics give ๐‘ต๐‘ต๐‘ต๐‘ต๐‘ฟ๐‘ฟ, ๐‘ช๐‘ช๐‘ช๐‘ช๐‘ฟ๐‘ฟ, ๐‘บ๐‘บ๐‘บ๐‘บ๐‘ฟ๐‘ฟ, particulate, dioxins, furansand fumes which is increaseโ€™s air pollution and resultin acid rain and contriuputein globalwarming. 6) Plastics in landfill area leaching toxins into ground water. Figure 1-4 Plastic pollution in the world's oceans
  • 12. 6 1.7 The project aims Thereare two aims for theproject: 1- The aim of the project is to development and design of a process to transform all sorts of plastic waste into crude oil and refined fuel fractions. The ultimate goal is to be able to treat all sorts of plastic waste into high quality fuel for transportation, vessel fleet and energy production. 2- Recycle the degraded and dirty plastic fraction into valuable productsand eliminate the environmentalimpactof plastic waste. 1.8 The pyrolysis of Plastic Materials Pyrolysis is a thermal cracking reaction of the large molecular weight polymercarbonchains under an oxygen-freeenvironmentand produces a smallmolecular weight molecules. Traditional treatments for post-consumed plastics were landfills or incineration. However,landfillofthepost-consumed plastics haspotential problems because of limited land resource and high durability of plastics. The incomplete burn may generate poisonous substances and causes serious health problems. Other methods like gasification and bioconversion aremainly used for organicmaterials. HDPE, LDPE, PP, and PS areallhydrocarbons. They consist ofentirelyof carbon and hydrogen, which are similar to hydrocarbon fuels such as liquefied petroleum gas (LPG), petroland diesel. Somecommercialplasticpyrolysis plantshavebeen in operation in which all types of post-consumer plastics accepted need to be treated by using hydrochloride scrubber which is mainly use for PVC cracking process because of it chloride content because chloride is not desirable in the fuel
  • 13. 7 products. In the tablebelow will show '' Typeof Plastics as raw materials and its contents''. Table 1-2. Typeof Plastics and its contents. TypeofPlastics its contents PE (HDPE, LDPE), PP, PS Hydrocarbons PET Hydrocarbonswith oxygen PVC Hydrocarbonswith chlorine 1.8.1 Solutions waste for plastic problem Plastic waste is a big problem in our daily modern lifestyle, environment solutions for this problem is urgent and efficient. Hence, there two main solutionfor this problem: a) Recycling plastic. b) Energy conversion or degradation ofplastic. 1.9 Effect of raw material as plastics in production If PE, PS, PP with other plastics gives fuel gas pollution andcontaminated to the reactor by making other unexpected compounds. In contamination to reactor resulting liquid may contain alcohol, waxy hydrocarbons, and inorganicsubstance. Typeofplastics andtheir product in table2 is below. Table 1-3. Effectof plastics in production. TypeofPlastics Product PE (HDPE, LDPE), PP, PS liquid fuels
  • 14. 8 PET Terephthalicacid and benzoicacid PVC HCL gas and carbonouscompound (UNEP, 2009) 1.10 Physicaland thermal properties of crude oil and its products 1.10.1 Density Density is defined as mass per unitvolumeofa fluid. Density is a state function and for a purecompound depends on both temperatureand pressureandis shown by ฯ. Liquid densities decreaseas temperature increases but theeffect of pressureon liquid densities at moderate pressuresis usually negligible. 1.10.2 Specific Gravity Liquid density for hydrocarbonsis usually reported in terms ofspecific gravity (SG)or relativedensitydefined as: ๐‘†๐‘†๐‘†๐‘† = ๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘ ๐‘œ๐‘œ๐‘œ๐‘œ ๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™ ๐‘Ž๐‘Ž๐‘Ž๐‘Ž ๐‘ก๐‘ก๐‘ก๐‘ก ๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก ๐‘‡๐‘‡ ๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘ ๐‘œ๐‘œ๐‘œ๐‘œ ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค ๐‘Ž๐‘Ž๐‘Ž๐‘Ž ๐‘ก๐‘ก๐‘ก๐‘ก ๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก๐‘ก ๐‘‡๐‘‡ Since the standardconditionsadoptedby thepetroleumindustryare60ยฐF (15.5ยฐC)and 1 atm specificgravities ofliquid hydrocarbonsarenormally reportedat theseconditions. Water densityat 60ยฐF is 0.999 or almost1 g/cm3, thus, ๐‘†๐‘†๐‘†๐‘† (60ยฐ๐น๐น 60ยฐ๐น๐น) =โ„ ๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘๐‘‘ ๐‘œ๐‘œ๐‘œ๐‘œ ๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™๐‘™ ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น ๐‘–๐‘–๐‘–๐‘– ๐‘”๐‘”/๐‘๐‘๐‘๐‘3 0.999 ๐‘”๐‘”/๐‘๐‘๐‘๐‘3
  • 15. 9 The definition ofspecific gravity for gases is somewhatdifferent. The specific gravity ofa gas is proportionalto theratio ofmolecular weight of (28.97)gas (Mg) to themolecular weight of air ๐‘†๐‘†๐‘†๐‘†๐‘”๐‘” = ๐‘€๐‘€๐‘”๐‘” 28.97 1.10.3 API Gravity The American Petroleum Institute(API) defined the APIgravity (degrees API) to quantifythequalityofpetroleumproductsand crudeoils. The API gravity is defined as: ๐ด๐ด๐ด๐ด๐ด๐ด ๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘”๐‘” = 141.5 ๐‘†๐‘†๐‘†๐‘†(๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น) โˆ’ 131.5 CrudeOils API = 10 โ€“ 50, crude oils can generally be classified accordingto APIas shown: 1.10.4 Flash point Flash point TF, for a hydrocarbonor a fuel is theminimum temperatureat which vaporpressureof thehydrocarbonis sufficient to producethe vapor needed for spontaneous ignitionofthe hydrocarbonwith theair with thepresenceof an externalsource, i.e., sparkor flame. From this
  • 16. 10 definition, it is clear that hydrocarbonswith higher vaporpressures (lighter compounds)havelower flash points. Generallyflash point increases with an increasein boiling point. Flashpointis an important parameter for safetyconsiderations, especially duringstorageand transportation ofvolatilepetroleum products(i.e., LPG, light naphtha, gasoline)in a high-temperatureenvironment. The flash pointcan be estimatedusingthefollowingequation: ๐‘‡๐‘‡๐น๐น = 15.48+ 0.070704๐‘‡๐‘‡10 WhereT10 is normalboilingpointfor petroleum fractions at 10 vol% distillationtemperature. Bothtemperatures (T10and flash point(TF)in Kelvin).
  • 17. 11 2. Methodology In our experiments, commercially available shredded plastics were procured and washed before pyrolysis. Pyrolysis it is one of the most favorable and effective disposing methods, the process is an environmentally friendly and efficient way to eliminate the effect of plastic. Pyrolysis is the thermal degradation of solid wastes at high temperatures (250- 325โ„ƒ) in the absence of air (and oxygen). The main processgiven below: 1. Identificationof waste plastics.(PE/PP/PS/LDPE/HDPE) 2. Crash and cut the plastic for the pyrolysis process 3. Condensation of the gas to obtain raw fuel. 4. Collect the sample and perform tests to identify the kinds of fuel produced. 2.1 Collection & Identificationof waste plastic ๏ƒ˜ The collection of waste plastic is quite an easy task as compared to other wastes, the plastic wastes are abundantand can be obtained in large quantities fromthe households, roadsides, hospitals, hotels etc. ๏ƒ˜ Plastics are usually termed as following: โ€ข Polypropylene(PP) โ€ข High-Density Polyethylene (HDPE) โ€ข Low-Density Polyethylene (LDPE) โ€ข Polystyrene(PS) ๏ƒ˜ Usually, they are manufactured in the formof plastic bags, saline bottles, plastic tools, chairs and other components which we usually come across in our day to day life
  • 18. 12 2.2 Devicedescription 1- DistillationApparatus a- PYREX roundbottom flasks 1000ml Figure 2-1 Round bottom flasks 1000ml Specification: Capacity: 1000mL Material: Borosilicate glass Flask Style:Boiling Flask Shape:Flat Bottom NeckStyle:short Top Style:24/29 GroundGlassMouth Height: 160mm OuterDimension:108mm LowerWorking Temp:-230ยฐC UpperExtreme Temp:450ยฐC UpperWorking Temp:230ยฐC Max.Thermal Shock:160ยฐC
  • 19. 13 b- PYREX roundbottom flasks 500ml Figure 2-1 Round bottom flasks 500ml Specification: Capacity: 500mL Material: Borosilicate glass Flask Style:Boiling Flask Shape:Flat Bottom NeckStyle:Long Top Style:24/29 GroundGlassMouth Height: 180mm OuterDimension:108mm LowerWorking Temp:-230ยฐC UpperExtreme Temp:450ยฐC UpperWorking Temp:230ยฐC Max.Thermal Shock:160ยฐC
  • 20. 14 c- Condenser Figure 2-2 Jacketed reflux Condenser Specification: Types:Coil Condenser Material: Borosilicate Glass GlassThickness:2 to 5 mm JacketLength:250mm Features: ๏‚ง Graham condenseris designed for use in distillation applications. ๏‚ง Constructed of borosilicate glass, this condenser hasa coiled inner tube to provide additionalsurface area for highly efficient cooling. ๏‚ง Both upperand lower joints are 24/29.
  • 21. 15 d- Distillation Adapter, Connecting Figure 2-3 Distillation Adapter, Connecting 75 degrees AdapterType:75ยฐ BentDistillation Adapters Material: Borosilicate Glass Joints:24/29 Diameter:17 mm e- Distillation Adapter, Vacuumtake-off adapter Figure 2-4 Distillation Adapter, Vacuum take-off adapter bent short stem
  • 22. 16 Specification: AdapterType:Connecting,WithAngle Socket Material: Borosilicate Glass Joints:24/29 Diameter:17 mm 2. HeatingMental Figure 2-5 AIBOTE Heating Mantle 10000ml Specification: Capacity: 10000ml forround bottomflask Heating Temperature Range:Ambientto400 degree Temperature ControlPID.InnerandOuterTemperature sensor Temperature Range:Ambientto380 Temperature Display:+/- 1 degree Permissible AmbientTemperature:AmbientTemperature to40 degree Voltage:110v - 240v Power:2100 W Temperature Accuracy:ยฑ1 degree Stirring FlaskCapacity: 10000ml Packing Dimension:480 ร— 320 ร— 200 mm Shipping Weight:8. 5 kg Shell material: Superfine metal
  • 23. 17 3- Water Filter Figure 2-6 Filter RS-702 Specification: Ratedpower:18 W Frequency:50 Hz Voltage:220/240 v Diameter:16 mm Size:60 * 50 * 195 mm The maximumhead:0.8 m Maximumflow:1500 L/H Features: Low can be superimposedfiltercartridgesdesign Low replacementpumpinflatable (mustbe close to the surface installation) Low high performance centrifugalpumps Low multi-functionaldesign Low energyconsumptionislow Low is suitable forall kinds of aquatic animals Low high pore filtering material Low convenientcleaning
  • 24. 18 4- PlasticTubes Figure 2-7 PVC Clear Vinyl Tube 2.3 Subjecting the Waste Plastic for Pyrolysis Process Figure 2-8 block diagram of the pyrolysis process The pyrolysis is a simple process in which the organic matter is subjected to a higher temperature about 250ยบC to 325ยบC in order to promote thermal cracking of the organic matter so as to obtain the end products in the formof liquid, char, and gas in absence of oxygen.
  • 25. 19 2-4 Process steps and materials 2.4.1. Materials The waste mixture of polyethylene, polypropylene, and polystyrene was used as a raw materialor use each one individually. Thepolymer mixture pieces havea maximum particlesizeof 5-6 mm. Themelting temperatures of (HDPE, LDPE, PP, PS) mixture, as determined by CLAW Environmental, were135ยฐC, 115ยฐC, 165ยฐC,and 90ยฐC, respectively. 2.4.2 Experimental Setup All experiments of waste polyolefin mixture (RW) were carried out in a rotary flask 1000 mL volume which was equipped with a temperature measurement system. Different amounts of plastic waste mixed were placed into a flask. Theplasticselected specifically PP. HDPE and PS are fed to the rotary flask. The reaction system was closed at atmospheric pressure and then the heater was switched on. Then the water filter is switched on in the first after this the heating mantle. This heater supplies enough heat to melt theplasticfed into theflask. Continuousmeltingleads to the formation of liquid melted plastic. The pyrolysis was carried out from 250oC to the maximum of 350ยฐC for around (60-100) min. Further heatingofthe melted plasticleads to theformation ofgaseousfumes. The obtained vaporized products from flask were collected through a distillation adapter that afterward being let out to a condenser in order to condense the condensable products. The water filter is poured the water around the condenser. Enough time is provided to let the gas accumulate in the condenser. The water around the condenser cools the fumes in it. Glass condenserswereconnected tightly totheflask tocoolthecondensing vapors.And then get the products
  • 26. 20 Figure 2-8 Final Product of the process Figure 2-9 Product from mixing plastic at different temperture
  • 27. 21 3. Results and Discussion Table 3-1 Properties and condition for all experimental Where โ€ข Degree in (ยฐC): Degree of Heating mantle โ€ข Wight in (g): Wight of the waste plastic piece โ€ข F.D. in (min): first drop in the rotary flask โ€ข Time in (S): Time of Experimental Type Plastic Compounds Polypropylene Degree 288 Wight 200 FD 20 time 60 Polypropylene Degree 288 Wight 25 FD 52 time 52 High density polyethylene Degree 288 Wight 90 FD 23 time 55 High density polyethylene Degree 288 Wight 110 FD 15 time 35 Low density polyethylene Degree 288 Wight 21 FD 28 time 65 Polystyrene Degree 288 Wight 14 FD 25 time 30 Mixed Degree 252 Wight 20 FD 34 time 70 Mixed Degree 288 Wight 20 FD 25 time 60 Mixed Degree 324 Wight 20 FD 21 time 50
  • 28. 22 Threesampleweretaken for calculations: For 1st experiment The wight of empty pycnometer (๐‘š๐‘š0)= 23.18 g The wight of pycnometerwith filled water (๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค) = 73.0795g The wight of pycnometerwith filled HDPE (๐‘š๐‘š๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ) = 59.416g The temperatureofambient (T)= 21 ยฐC Density ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = ๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค โˆ’ ๐‘š๐‘š0 ๐‘‰๐‘‰ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = 73.0795 โˆ’ 23.18 50 โˆ— 1000 = 997.99 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ ๐œŒ๐œŒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ = ๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป โˆ’ ๐‘š๐‘š0 ๐‘‰๐‘‰ ๐œŒ๐œŒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ = 59.416โˆ’ 23.18 50 โˆ— 1000 = 724.72 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ ๐‘†๐‘†. ๐บ๐บ = ๐œŒ๐œŒ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค ๐‘†๐‘†. ๐บ๐บ = 724.72 997.99 = 0.7262 ๐ด๐ด๐ด๐ด๐ด๐ด = 141.5 ๐‘†๐‘†. ๐บ๐บ โˆ’ 131.5 ๐ด๐ด๐ด๐ด๐ด๐ด = 141.5 0.7262 โˆ’ 131.5 = 63.35 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 70ยฐ๐น๐น = 61.48 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น Flash Point ๐‘‡๐‘‡โ„Ž๐‘’๐‘’ ๐น๐น๐น๐น๐น๐น๐น๐นโ„Ž ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ๐‘ƒ ๐‘–๐‘–๐‘–๐‘– 31.7ยฐ๐ถ๐ถ Cloud point ๐‘‡๐‘‡โ„Ž๐‘’๐‘’ ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ๐ถ ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘ ๐‘–๐‘–๐‘–๐‘– โˆ’ 15ยฐ๐ถ๐ถ This value was calculated by engineeringunits.com
  • 29. 23 For 2ed experiment Density The weight of empty pycnometer (๐‘š๐‘š0) = 23.18 g The weight of pycnometer withfilled water (๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค) = 70.58 g The weight of pycnometer withfilled HDPE (๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป ) = 59.45 g The temperatureofambient (T)= 36 ยฐC ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = ๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค โˆ’ ๐‘š๐‘š0 ๐‘‰๐‘‰ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = 70.58โˆ’ 23.18 50 โˆ— 1000 = 948 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ ๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป1 = ๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป โˆ’ ๐‘š๐‘š0 ๐‘‰๐‘‰ ๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป1 = 59.45 โˆ’ 23.18 50 โˆ— 1000 = 725.4 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ ๐‘†๐‘†. ๐บ๐บ = ๐œŒ๐œŒ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค ๐‘†๐‘†. ๐บ๐บ = 725.4 948 = 0.7652 ๐ด๐ด๐ด๐ด๐ด๐ด = 141.5 ๐‘†๐‘†. ๐บ๐บ โˆ’ 131.5 ๐ด๐ด๐ด๐ด๐ด๐ด = 141.5 0.7652 โˆ’ 131.5 = 53.42 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 97ยฐ๐น๐น = 49.4 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น Viscosity The density ofproduct (๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป1)= 725.4 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ The k valueof viscometer (๐‘˜๐‘˜) = 0.15 Time of fluid descent (๐‘ก๐‘ก) = 513 s ๐œ๐œ = ๐พ๐พ โˆ™ ๐‘ก๐‘ก ๐œ๐œ = 0.15โˆ— 513 = 76.95 ๐‘š๐‘š2 ๐‘ ๐‘ โ„ ๐œ‡๐œ‡ = ๐œŒ๐œŒ โˆ™ ๐œ๐œ ๐œ‡๐œ‡ = 725.4โˆ— 76.95 = 55819.5 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„ = 5.582 โˆ— 104 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„ This value was calculated by engineeringunits.com
  • 30. 24 For 3rd experiment Density The weight of empty pycnometer (๐‘š๐‘š0) = 23.18 g The weight of pycnometer withfilled water (๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค) = 70.58 g The weight of pycnometer withfilled HDPE (๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป ) = 60.27 g The temperatureofambient (T)= 36 ยฐC ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = ๐‘š๐‘š๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค โˆ’ ๐‘š๐‘š0 ๐‘‰๐‘‰ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = 70.58โˆ’ 23.18 50 โˆ— 1000 = 948 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค = ๐‘š๐‘š๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป โˆ’ ๐‘š๐‘š0 ๐‘‰๐‘‰ ๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป2 = 60.27 โˆ’ 23.18 50 โˆ— 1000 = 741.6 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ ๐‘†๐‘†. ๐บ๐บ = ๐œŒ๐œŒ๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘๐‘ ๐œŒ๐œŒ๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค๐‘ค ๐‘†๐‘†. ๐บ๐บ = 741.6 948 = 0.7823 ๐ด๐ด๐ด๐ด๐ด๐ด = 141.5 ๐‘†๐‘†. ๐บ๐บ โˆ’ 131.5 ๐ด๐ด๐ด๐ด๐ด๐ด = 141.5 0.7823 โˆ’ 131.5 = 49.38 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 97ยฐ๐น๐น = 47.12 ๐‘Ž๐‘Ž๐‘Ž๐‘Ž 60ยฐ๐น๐น Viscosity The density ofproduct (๐œŒ๐œŒ๐ป๐ป๐ป๐ป๐ป๐ป๐ป๐ป2)= 741.6 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š3โ„ The k valueof viscometer (๐‘˜๐‘˜) = 0.15 Time of fluid descent (๐‘ก๐‘ก) = 376 s ๐œ๐œ = ๐พ๐พ โˆ™ ๐‘ก๐‘ก ๐œ๐œ = 0.15โˆ— 376 = 56.4 ๐‘š๐‘š2 ๐‘ ๐‘ โ„ ๐œ‡๐œ‡ = ๐œŒ๐œŒ โˆ™ ๐œ๐œ ๐œ‡๐œ‡ = 741.6โˆ— 56.4 = 41826.3 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„ = 4.183 โˆ— 104 ๐‘˜๐‘˜๐‘˜๐‘˜ ๐‘š๐‘š โˆ™ ๐‘ ๐‘ โ„ This value was calculated by engineeringunits.com
  • 31. 25 4. Conclusion Pyrolysis is oneofthemostwastemanagementefficient methodsfor waste plastics), it saves more time, efforts and money than conventional recycling. Pyrolysis is not only waste management process itโ€™s although an unconventionalsourceofenergy. Pyrolysis seems to bethe only way we can keep the irreplaceableindustry of plasticaliveby refreshingthefeedstock withwasteplasticwhich means renewablefeedstock independentoftheoil availability worldwide. Practically Pyrolysistechnology is very efficient becauseoutputenergy is way more than used energy in the process by nine times or more which makeit also feasible as a sourceofenergy. Using pyrolysis technology in the (SWM) could reduce CO2 emission by 80% comparingwith ordinary methods likelandfills or burningwaste. The complexity of the system can be improved with more stages of preparation. And modifications to accept several kind of biomass like wood and a good percentageof housewastes. -In Iraq, wearein need of technologies likethis one, especially,with much existingwastein my country andthefuel is not sustainable
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