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EASME session at RM Summit 2020
2nd part: H2020 and EIT RawMaterials synergies
30 September 2020
Iakovos Yakoumis (MONOLITHOS Catalysts & Recycling Ltd)
Guillermo Pozo Zamora (TECNALIA)
Project Agreement Number: 19148
Project Agreement Number: 730224
Coordinators
Why PLATIRUS Project?
Platinum Group Metals (PGMs) are Critical Raw Material
➢ Commercially important: jewelry, automotive, electronics
➢ Europe highest demand of PGMs in the world
Risk of supply: Deficit between
demand and current supply.
Imported from countries of
geopolitically unstable areas.
Environmental Impact:
High CO2 emissions from
mining and primary
reserves.
PGM recycling : PGMs recovery from end-of-life
autocatalysts has potential impact in the supply-demand
gap. However, current recycling processes are energy
consuming and require high capital investment costs.
PLATIRUS project
PLATInum group metals Recovery Using Secondary raw materials
GENERAL OBJECTIVES
❑ Development of a novel cost-efficient PGMs recovery technology based on ionometallurgy,
solvometallurgy and hydrometallurgy
❑ Energy reduction and miniaturization
❑ Reduction of environmental impacts
❑ Large industrially relevant scale (TRL 5)
PLATIRUS value chain, partners and their roles
End-of-Life Autocatalyst Slag/tailings/sludge
Waste Electrical and
Electronic Equipment
Pre process
Life Cycle Assessment, Environmental & Economical Assessment & Selection of
PLATIRUS’s process
Exploitation, Dissemination, Communication
Clustering with other relevant projects
LEACHING
SEPARATION
RECOVERY
Microwave
assisted
leaching
Hybrid sorption
materials
Gas diffusion
electro-
crystallization
Task specific iconic liquids
Super-
critical
C02
extractio
n
Electrochemical &
pyrometallurgical methods
including molten salts and
ionic liquids
Selective
absorben
t material
Electrodeposition
Deep
eutectic
solvents
Solvometallurg
y
Non-conventional liquid liquid
extraction
Research & Innovation
Selection & Lab
validation
Validation in industrial
environment
Year 1 Year 2 Year 3 Year 4
WP6
WP7
WP8
WP9
WP3-5
WP2
+ selected technology partners
Industrial Validation
Innovation Radar
No Innovation Title Market Maturity of the Innovation Partner
1
Advanced leaching of PGMs from
automotive catalyst materials
Market ready VITO
2
Improved ionic liquids leaching and pre-
concentration of PGMS from spent car
catalysts
Market ready KULEUVEN
3
PGMs recovery by Gas-Difussion
Electrocrystallization (GDEx)
Market ready VITO
4
Process for recovering PGMs from material
like ores, tailings and recyclates by
selective chlorination and subsequent
reduction into metals in a molten salt
rection media
Market ready SINTEF
5
Process from separation of PGMs and gold
(Au) by split-anion extraction with ionic
liquids
Market ready TWIEN and KULEUVEN
6
Regenerable solid phase extraction (SPE)
material to selectively separate PGMs
meytals
Market ready VITO
CEBRA as Circular Economy Model for PGMs sustainability
Solution of CEBRA:
1. Integrate 100% recycled PGM in the
manufacturing of automotive catalytic
converters (ACC).
2. Perform partial substitution of PGM
by copper (lower-cost and politically
less sensitive).
MONOLITHOS Circular Economy Model:
Production of new ACC,
based on recycled PGMs
from spent ACC
Problem:
PGM are classified as Critical
Raw Materials (CRMs).
The EU is d e p e n d e n t on
PGMs’ imports (South Africa
and Russia).
• EIT Raw Materials Upscaling project (TRL5 to TRL7).
• Grant amount: 1,996,860 €
• Duration: 36months 01/01/2020 – 31/12/2022
• CEBRA combines Novel Process Innovation Technologies PLATIRUS
and PROMETHEUS (GA: 778893) delivering a Circular economy model for
PGMs sustainability.
Project Agreement Number: 19148
Coordinators
Consortium
CEBRA as Circular Economy Model for PGMs sustainability
Substitution of 60% PGMs with Cu
&
Re-use of 100% Recycled PGMs
Novel outcome of CEBRA
‘Recycle & Substitute’
OBJECTIVES:
• Manufacture a new class of ACC within three
years of the termination of the CEBRA.
• Upscale at TRL7 two innovative technologies
currently at TRL5: and
• Construct a pilot plant for ACC production with a
PGM mixed-metal active slurry.
Project Agreement Number: 19148
Coordinators
CEBRA & PLATIRUS synergy
Processing of 4 Kg of spent
ACC equals to mining of
1,000kg PGMs ores
Richest secondary resource in
PGMs: Pt, Pd, Rh (2-5g PGMs
per ACC)
A novel cost-efficient PGMs
recovery technology based on
energy reduction & eco-efficiency
A novel full-scale catalyst with 85%
less PGMs and same performance
with commercial catalyst
European Patent has been granted
on November 2019 (EP3569309)
European Patent: REE extraction
by DES (No: EP17382134)
Spent catalyst
collection & sorting
& pre-processing
Mature technology
on PGMs recovery:
Deep Eutectic Solvents -
DES (TRL5).
Novel ACC design by
decreasing PGMs
quantity via partial
substitution by Cu along with
the re-use of 100%
recycled PGMs.
Project Agreement Number: 19148
Coordinators
PLATIRUS & CEBRA Projects
CEBRA Challenges
CRMs
PGMs gap between supply & demand
↓
Recovery is mandatory
Euro
standards
Compliance with strict pollution
emission EU standards
↓
ACC use
Recycling
Poor EU ACC collection rates for
secondary-recycling
↓
Low spent catalyst (SCC)
recycling rate
CEBRA Resources
Experts for spent ACC collection
Value chain for CEBRA follow-up
Financial resources during CEBRA execution
Technological equipment for ACC manufacturing
Experts for spent ACC pre-processing
Experts for spent ACC recycling
Project Agreement Number: 19148
Coordinators
PLATIRUS & CEBRA Projects
CEBRA Impact, Results & Outcomes
• Securing raw materials supply
• Designing materials solutions
• Raise consumer awareness to
collect ACC
CEBRA ACC placed
on the market
Optimized network system
for spent ACC collection
Bring technology to pyrometal-
lurgical recycling companies
• Production of 20 full scale
catalysts
• Commercialization of CEBRA
product
• Value chain recycling network
• Environmental and economic
sustainability
• Raised awareness on SCC
recycling
• Drive innovation, education
Technology
& Market
exploitation
IMPACT
OUTCOMES
RESULTS
Project Agreement Number: 19148
Coordinators
• ACC recycling is crucial for European and global policy priority
• CEBRA:
Integrated Circular Economy Business model for decoupling Europe from PGM supply
• PLATIRUS:
upscaling a novel cost- and energy-efficient, miniaturized PGM recovery and raw material production
process.
• CEBRA & PLATIRUS upscaling benefits:
1. Key Enabling Technology contributing to PGMs sustainability at a significant extent
2. Fabricating novel full-scaled ACC with low PGM quantity, 100% recycled, with superior performance
3. Raise awareness about spent ACC collection & recycling
Conclusions
Project Agreement Number: 19148
Coordinators
The Cebra project is funded
by the EU in the frame of
Horizon 2020 agreement
number 19148.
The PLATIRUS project is
funded by the EU in the
frame of Horizon 2020
TOPIC SC5-13-2016 grant
agreement number 730224.
https://www.platirus.eu/ https://www.cebra-eitproject.eu/
Coordinators
Amal Siriwardana Iakovos Yakoumis
Amal.Siriwardana@tecnalia.com yakoumis@monolithos-catalysts.gr
Project Agreement Number: 19148
Project Agreement Number: 730224

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EASME session highlights H2020 and EIT RawMaterials synergies in PLATIRUS and CEBRA projects

  • 1. EASME session at RM Summit 2020 2nd part: H2020 and EIT RawMaterials synergies 30 September 2020 Iakovos Yakoumis (MONOLITHOS Catalysts & Recycling Ltd) Guillermo Pozo Zamora (TECNALIA) Project Agreement Number: 19148 Project Agreement Number: 730224 Coordinators
  • 2. Why PLATIRUS Project? Platinum Group Metals (PGMs) are Critical Raw Material ➢ Commercially important: jewelry, automotive, electronics ➢ Europe highest demand of PGMs in the world Risk of supply: Deficit between demand and current supply. Imported from countries of geopolitically unstable areas. Environmental Impact: High CO2 emissions from mining and primary reserves. PGM recycling : PGMs recovery from end-of-life autocatalysts has potential impact in the supply-demand gap. However, current recycling processes are energy consuming and require high capital investment costs. PLATIRUS project PLATInum group metals Recovery Using Secondary raw materials GENERAL OBJECTIVES ❑ Development of a novel cost-efficient PGMs recovery technology based on ionometallurgy, solvometallurgy and hydrometallurgy ❑ Energy reduction and miniaturization ❑ Reduction of environmental impacts ❑ Large industrially relevant scale (TRL 5)
  • 3. PLATIRUS value chain, partners and their roles End-of-Life Autocatalyst Slag/tailings/sludge Waste Electrical and Electronic Equipment Pre process Life Cycle Assessment, Environmental & Economical Assessment & Selection of PLATIRUS’s process Exploitation, Dissemination, Communication Clustering with other relevant projects LEACHING SEPARATION RECOVERY Microwave assisted leaching Hybrid sorption materials Gas diffusion electro- crystallization Task specific iconic liquids Super- critical C02 extractio n Electrochemical & pyrometallurgical methods including molten salts and ionic liquids Selective absorben t material Electrodeposition Deep eutectic solvents Solvometallurg y Non-conventional liquid liquid extraction Research & Innovation Selection & Lab validation Validation in industrial environment Year 1 Year 2 Year 3 Year 4 WP6 WP7 WP8 WP9 WP3-5 WP2 + selected technology partners Industrial Validation
  • 4. Innovation Radar No Innovation Title Market Maturity of the Innovation Partner 1 Advanced leaching of PGMs from automotive catalyst materials Market ready VITO 2 Improved ionic liquids leaching and pre- concentration of PGMS from spent car catalysts Market ready KULEUVEN 3 PGMs recovery by Gas-Difussion Electrocrystallization (GDEx) Market ready VITO 4 Process for recovering PGMs from material like ores, tailings and recyclates by selective chlorination and subsequent reduction into metals in a molten salt rection media Market ready SINTEF 5 Process from separation of PGMs and gold (Au) by split-anion extraction with ionic liquids Market ready TWIEN and KULEUVEN 6 Regenerable solid phase extraction (SPE) material to selectively separate PGMs meytals Market ready VITO
  • 5. CEBRA as Circular Economy Model for PGMs sustainability Solution of CEBRA: 1. Integrate 100% recycled PGM in the manufacturing of automotive catalytic converters (ACC). 2. Perform partial substitution of PGM by copper (lower-cost and politically less sensitive). MONOLITHOS Circular Economy Model: Production of new ACC, based on recycled PGMs from spent ACC Problem: PGM are classified as Critical Raw Materials (CRMs). The EU is d e p e n d e n t on PGMs’ imports (South Africa and Russia). • EIT Raw Materials Upscaling project (TRL5 to TRL7). • Grant amount: 1,996,860 € • Duration: 36months 01/01/2020 – 31/12/2022 • CEBRA combines Novel Process Innovation Technologies PLATIRUS and PROMETHEUS (GA: 778893) delivering a Circular economy model for PGMs sustainability. Project Agreement Number: 19148 Coordinators Consortium
  • 6. CEBRA as Circular Economy Model for PGMs sustainability Substitution of 60% PGMs with Cu & Re-use of 100% Recycled PGMs Novel outcome of CEBRA ‘Recycle & Substitute’ OBJECTIVES: • Manufacture a new class of ACC within three years of the termination of the CEBRA. • Upscale at TRL7 two innovative technologies currently at TRL5: and • Construct a pilot plant for ACC production with a PGM mixed-metal active slurry. Project Agreement Number: 19148 Coordinators
  • 7. CEBRA & PLATIRUS synergy Processing of 4 Kg of spent ACC equals to mining of 1,000kg PGMs ores Richest secondary resource in PGMs: Pt, Pd, Rh (2-5g PGMs per ACC) A novel cost-efficient PGMs recovery technology based on energy reduction & eco-efficiency A novel full-scale catalyst with 85% less PGMs and same performance with commercial catalyst European Patent has been granted on November 2019 (EP3569309) European Patent: REE extraction by DES (No: EP17382134) Spent catalyst collection & sorting & pre-processing Mature technology on PGMs recovery: Deep Eutectic Solvents - DES (TRL5). Novel ACC design by decreasing PGMs quantity via partial substitution by Cu along with the re-use of 100% recycled PGMs. Project Agreement Number: 19148 Coordinators
  • 8. PLATIRUS & CEBRA Projects CEBRA Challenges CRMs PGMs gap between supply & demand ↓ Recovery is mandatory Euro standards Compliance with strict pollution emission EU standards ↓ ACC use Recycling Poor EU ACC collection rates for secondary-recycling ↓ Low spent catalyst (SCC) recycling rate CEBRA Resources Experts for spent ACC collection Value chain for CEBRA follow-up Financial resources during CEBRA execution Technological equipment for ACC manufacturing Experts for spent ACC pre-processing Experts for spent ACC recycling Project Agreement Number: 19148 Coordinators
  • 9. PLATIRUS & CEBRA Projects CEBRA Impact, Results & Outcomes • Securing raw materials supply • Designing materials solutions • Raise consumer awareness to collect ACC CEBRA ACC placed on the market Optimized network system for spent ACC collection Bring technology to pyrometal- lurgical recycling companies • Production of 20 full scale catalysts • Commercialization of CEBRA product • Value chain recycling network • Environmental and economic sustainability • Raised awareness on SCC recycling • Drive innovation, education Technology & Market exploitation IMPACT OUTCOMES RESULTS Project Agreement Number: 19148 Coordinators
  • 10. • ACC recycling is crucial for European and global policy priority • CEBRA: Integrated Circular Economy Business model for decoupling Europe from PGM supply • PLATIRUS: upscaling a novel cost- and energy-efficient, miniaturized PGM recovery and raw material production process. • CEBRA & PLATIRUS upscaling benefits: 1. Key Enabling Technology contributing to PGMs sustainability at a significant extent 2. Fabricating novel full-scaled ACC with low PGM quantity, 100% recycled, with superior performance 3. Raise awareness about spent ACC collection & recycling Conclusions Project Agreement Number: 19148 Coordinators
  • 11. The Cebra project is funded by the EU in the frame of Horizon 2020 agreement number 19148. The PLATIRUS project is funded by the EU in the frame of Horizon 2020 TOPIC SC5-13-2016 grant agreement number 730224. https://www.platirus.eu/ https://www.cebra-eitproject.eu/ Coordinators Amal Siriwardana Iakovos Yakoumis Amal.Siriwardana@tecnalia.com yakoumis@monolithos-catalysts.gr Project Agreement Number: 19148 Project Agreement Number: 730224