2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER DSN
Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i04590116
Piston Motor (Hydrostatic) - Disassemble - Two Speed
SMCS - 4351-015
S/N - A9H1730-UP
S/N - AS21-UP
S/N - CD31-UP
S/N - DSN1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - SNA1-UP
S/N - TNK1116-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1854 Retaining Ring Pliers 1
B 7S-8469 Bushing 1
C 1P-0510 Driver Gp 1
D 1P-1863 Retaining Ring Pliers 1
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3. Start By:
a. Remove the motor.
Illustration 1 g02744218
1. Remove nut (1) and valve (2)
Illustration 2 g02744356
2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7),
and O-ring seal (8) from valve (2).
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4. Illustration 3 g02744358
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Use a suitable press in order to remove retaining ring (9) and lock (10).
4. Remove housing (11).
5. Remove the O-ring seal from housing (11).
Illustration 4 g02744436
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove springs (12).
7. Use Tooling (A) in order to remove retaining ring (13).
8. Remove piston (14).
Illustration 5 g02744439
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Use Tooling (A) in order to remove retaining ring (15).
10. Remove piston (16).
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6. Illustration 6 g02744457
11. Remove spring (17).
Illustration 7 g02745158
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Use a suitable press in order to remove pin (18).
13. Remove valve (19).
14. Remove the spring from valve (19).
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8. Illustration 11 g02745176
18. Remove radial motor (23).
Illustration 12 g02745180
19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining
ring (24).
20. Remove shim (25).
Illustration 13 g02745196
21. Use a suitable press and Tooling (C) in order to remove shaft (26).
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9. 22. Remove bearing cone (27).
Illustration 14 g02745200
23. Remove bearing cone (28) and seal (29).
Illustration 15 g02745202
24. Remove bearing cup (30) and lip seal (31).
Illustration 16 g02745204
25. Remove bearing cup (32).
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10. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 7 12:45:19 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER DSN
Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i05971143
Piston Motor (Hydrostatic) - Disassemble
SMCS - 4351-015
S/N - AS21-UP
S/N - CD31-UP
S/N - DSN1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - JXM3176-UP
S/N - MWD4581-UP
S/N - PWK1-UP
S/N - SNA1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1028 Spacer 1
B 126-7183 Crossblock 1
6V-8149 Nut 1
154-6182 Forcing Bolt 1
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12. 5P-8245 Hard Washer 1
C 7S-8469 Bushing 1
Start By:
a. Remove the motor.
Illustration 1 g03743316
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Use Tooling (A) and a suitable press to compress spring (2) while removing retaining ring
(2). Remove spring (2).
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13. Illustration 2 g03743821
2. Use Tooling (B) in order to remove piston (3).
Illustration 3 g03743707
3. Remove O-ring seal (4) from housing (6).
4. Remove bolts (5) and housing (6).
Illustration 4 g03743712
5. Remove shims (7).
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14. Illustration 5 g03743714
6. Remove external discs (8) and internal discs (9).
Illustration 6 g03743722
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove shaft (10) and O-ring seal (11) from housing (13).
8. Remove bolts (12) and housing (13).
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15. Illustration 7 g03743759
9. Remove valve group (14) from housing (13).
Illustration 8 g03743768
10. Remove backup rings (15) and O-ring seals (16) from valve group (14).
Illustration 9 g03743774
11. Remove O-ring seal (17) and seals (18) from housing (13).
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17. Illustration 13 g03743882
15. Remove rotor (22) and O-ring seal (23).
Illustration 14 g03743917
16. Use a suitable press and Tooling (C) in order to remove retaining ring (24).
17. Remove shim (25).
18. Use a suitable press to remove shaft assembly (26).
Illustration 15 g03743938
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18. 19. Use a suitable press to remove dust seal (27) and bearing cone (28) from shaft assembly
(26).
Illustration 16 g03743926
20. Remove bearing cone (29) and bearing cup (30).
Illustration 17 g03743947
21. Remove bearing cup (31) and lip seal (32) from housing (30).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 7 12:46:18 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER DSN
Configuration: 216B3 Skid Steer Loader DSN00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i04590189
Piston Motor (Hydrostatic) - Assemble - Two Speed
SMCS - 4351-016
S/N - A9H1730-UP
S/N - AS21-UP
S/N - CD31-UP
S/N - DSN1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - SNA1-UP
S/N - TNK1116-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1854 Retaining Ring Pliers 1
B 7S-8469 Bushing 1
C 1P-0510 Driver Gp 1
D 1P-1863 Retaining Ring Pliers 1
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20. Illustration 1 g02745204
1. Lower the temperature of bearing cup (32).
2. Install bearing cup (32).
Illustration 2 g02745202
3. Lower the temperature of bearing cup (32).
4. Install bearing cup (30) and lip seal (31).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 3 g02745200
5. Raise the temperature of bearing cone (28).
6. Install seal (29) and bearing cone (28).
Illustration 4 g02745221
7. Install shaft (26).
8. Raise the temperature of bearing cone (27).
9. Install bearing cone (27).
10. Install shim (25).
11. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to install retaining
ring (24).
Illustration 5 g02745176
12. Install radial motor (23).
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24. Illustration 9 g02745158
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
16. Install the springs into valve (19).
17. Install valve (19).
18. Use a suitable press in order to install pin (18).
Illustration 10 g02744457
19. Install spring (17).
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25. Illustration 11 g02744439
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
20. Install piston (16).
21. Use Tooling (A) in order to install retaining ring (15).
Illustration 12 g02744436
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26. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Install piston (14).
23. Use Tooling (A) in order to install retaining ring (13).
24. Install springs (12).
Illustration 13 g02744358
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
25. Install the O-ring seal onto housing (11).
26. Install housing (11).
27. Use a suitable press in order to install retaining ring (9) and lock (10).
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27. Illustration 14 g02744356
28. Install O-ring seal (8), O-ring seal (7), backup ring (6), O-ring seal (5), backup ring (4), and
O-ring seal (3) onto valve (2).
Illustration 15 g02744218
29. Install valve (2) and nut (1).
End By:
a. Install the motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Oct 7 12:47:17 UTC+0800 2019
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