This document provides instructions for disassembling the piston motor (hydrostatic) of a 216B3 Skid Steer Loader. It lists the required tools and presents a step-by-step procedure with illustrations. The procedure involves removing various components of the motor such as valves, springs, seals, pistons, bearings, gears, and housing pieces. Dismantling is done in a specific sequence to safely release pressure and tensions within the motor assembly.
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
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2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER PWK
Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i04590116
Piston Motor (Hydrostatic) - Disassemble - Two Speed
SMCS - 4351-015
S/N - A9H1730-UP
S/N - AS21-UP
S/N - CD31-UP
S/N - DSN1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - SNA1-UP
S/N - TNK1116-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1854 Retaining Ring Pliers 1
B 7S-8469 Bushing 1
C 1P-0510 Driver Gp 1
D 1P-1863 Retaining Ring Pliers 1
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3. Start By:
a. Remove the motor.
Illustration 1 g02744218
1. Remove nut (1) and valve (2)
Illustration 2 g02744356
2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7),
and O-ring seal (8) from valve (2).
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4. Illustration 3 g02744358
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Use a suitable press in order to remove retaining ring (9) and lock (10).
4. Remove housing (11).
5. Remove the O-ring seal from housing (11).
Illustration 4 g02744436
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove springs (12).
7. Use Tooling (A) in order to remove retaining ring (13).
8. Remove piston (14).
Illustration 5 g02744439
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
9. Use Tooling (A) in order to remove retaining ring (15).
10. Remove piston (16).
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6. Illustration 6 g02744457
11. Remove spring (17).
Illustration 7 g02745158
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Use a suitable press in order to remove pin (18).
13. Remove valve (19).
14. Remove the spring from valve (19).
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8. Illustration 11 g02745176
18. Remove radial motor (23).
Illustration 12 g02745180
19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining
ring (24).
20. Remove shim (25).
Illustration 13 g02745196
21. Use a suitable press and Tooling (C) in order to remove shaft (26).
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9. 22. Remove bearing cone (27).
Illustration 14 g02745200
23. Remove bearing cone (28) and seal (29).
Illustration 15 g02745202
24. Remove bearing cup (30) and lip seal (31).
Illustration 16 g02745204
25. Remove bearing cup (32).
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10. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 8 17:57:03 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER PWK
Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i05269920
Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench
Method
SMCS - 4351-015
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
Disassembly Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
C 1P-0074 Slide Hammer Puller Gp 1
D 5F-7339 Adapter 1
E 1P-1859 Retaining Ring Pliers 1
F 5P-5197 Retaining Ring Pliers As 1
G FT-3081 Adapter Plate 1
H
308-5676 Spanner Wrench Assembly(1)
1
329-1669 Spanner Wrench Assembly(2)
1
308-5675 Driver Assembly 1
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12. 127-8458 Final Drive Bench Ar 1
K 1H-3110 Bearing Puller Gp 1
(1)
6 Pin
(2)
7 Pin
Start By:
a. Remove the piston motor.
Illustration 1 g01509813
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (1) and head (2).
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13. Illustration 2 g01510048
2. Remove bearing (3) and seal (4).
Illustration 3 g01510076
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (5).
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14. Illustration 4 g01510154
4. Remove O-ring seal (8) from plug (5).
5. Remove spring (7) and spool (6).
6. Repeat Step 4 for opposite side.
Illustration 5 g01510333
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
7. Remove plug (12), O-ring seal (13), spring (11) and washer (10).
8. Remove spool (9).
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15. 9. Repeat Step 7 for opposite side.
Illustration 6 g01397331
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
10. Do not remove nut (12A).
11. Remove plug (12B), O-ring seal (12C), O-ring seal (12D), retainer (12E), spring (12F), and
valve (12G).
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17. Illustration 10 g01512054
15. Remove pins (20).
Illustration 11 g01512134
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
16. Use Tooling (A) and a suitable press in order to remove retaining ring (21) from barrel (19).
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18. Illustration 12 g01512596
17. Remove washers (22) and spring (23) from barrel (19).
Illustration 13 g01513300
18. Apply low air to port hole (24) in order to remove piston assembly (25).
Illustration 14 g01513310
19. Remove O-ring seals (26) and (27) from piston assembly (25).
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19. Illustration 15 g01513421
20. Remove collar (28), discs (29), and plates (30).
Illustration 16 g01513454
21. Remove O-ring seal (31) from collar (28).
Illustration 17 g01513473
22. Remove shaft (32) and swashplate (33).
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20. Illustration 18 g01513577
23. Remove piston (34).
Illustration 19 g01513869
24. Remove balls (35) and springs (36).
25. Use a suitable press in order to remove bearing (37).
Illustration 20 g03353911
26. Use Tooling (B) in order to remove retaining ring (38).
27. Remove plug (39) and the O-ring seal.
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21. Illustration 21 g01513925
28. Use Tooling (C) and Tooling (D) in order to remove cover (40).
Illustration 22 g01514083
29. Remove O-ring seal (41) and carrier assembly (42).
Illustration 23 g01515008
30. Use Tooling (E) in order to remove retaining rings (43).
31. Remove gears (44) and gear (45).
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22. Illustration 24 g01515037
32. Use Tooling (F) in order to remove retaining ring (46).
33. Remove gear (47).
Illustration 25 g01515047
34. Use Tooling (E) in order to remove the retaining rings (48).
35. Remove gears (49).
Illustration 26 g01515073
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 27 g02924025
Illustration 28 g01515110
36. Drill the stakes from nut (50).
37. Install spindle (51) and housing (52) onto Tooling (G).
38. Install Tooling (H) into spindle (51).
Note: See Table 1 in order to determine the correct spanner wrench assembly.
39. Install Tooling (G) onto the bottom of Tooling (J).
40. Install remaining pieces of Tooling (J).
41. Remove nut (50).
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25. Illustration 29 g02923856
42. Use Tooling (K) and a suitable press in order to remove spindle (51) from housing (52).
Illustration 30 g01515147
43. Remove Duo-Cone seals (53) and (54).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Oct 8 17:58:02 UTC+0800 2019
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26. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER PWK
Configuration: 216B3 Skid Steer Loader PWK00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i05308829
Piston Motor (Hydrostatic) - Disassemble
SMCS - 4351-015
S/N - B7H1-UP
S/N - DXZ1-UP
S/N - HR21-UP
S/N - PWK1-UP
S/N - TSL1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
C
1P-0074 Slide Hammer Puller Gp 1
5F-7340 Adapter 1
5F-7342 Adapter 1
D 1P-1859 Retaining Ring Pliers 1
E 5P-5197 Retaining Ring Pliers As 1
F FT-3081 Adapter Plate 1
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27. G 127-8458 Final Drive Bench Ar 1
H
308-5676 Spanner Wrench Assembly (1)
1
329-1669 Spanner Wrench Assembly (2)
308-5675 Adapter
J 1H-3110 Bearing Puller Gp 1
K 5F-7343 Bearing Puller Gp 1
( 1 )
6 Pin
( 2 )
7 Pin
Start By:
A. Remove the piston motor.
Illustration 1 g01397283
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Remove bolts (1) and head (2) .
2/15
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28. Illustration 2 g01397317
2. Remove O-ring seals (3) , port plate (4) , and bearing (5) .
Illustration 3 g01397322
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
3. Remove plug (6) .
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