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International Journal of Engineering Research and Development
e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com
Volume 7, Issue 8 (June 2013), PP. 33-36
33
Computational and Analytical Analysis for Maximum
Deflection of 18-Bladed HAWT Wind Mill Blade
Vaibhav R.Pannase1
, Prof.R.S.Sakarkar2
, Prof.Rajesh U.Hedau3
1
Schlor M.E.(CAD/CAM)Babasaheb Naik College of Engineering,.Pusad
2, 3
Asst.Professsor, Jagadambha College of Engineering ,Yavatmal.
Abstract:-This paper explores the computational and analytical analysis of 18-Bladed HAWT for maximum
deflection of blade. In this research article the computation of wind mill blade in ANSYS software was
developed and validates those results with analytical analysis. On the basis of this result the comparison has
been made between two analyses on blade and finding out the error with this method.
Keywords: - ANSYS, Blade Deflection, 18-bladed HAWT.
I. INTRODUCTION
The Wind Mill is device which is used for generation of electricity or for developing the mechanical
power. In this research article the 18-bladed HAWT blade is taken into consideration. Blade is the key
component to capture wind energy. It plays a vital role in the whole wind turbine. In this paper, design and
analysis are conducted with layered shell elements to treat a horizontal axis 18- blade wind turbine based on
ANSYS, also the analysis for wind mill blade was carried out analytically. These results are compared on basis
of results obtained from ANSYS software and analytically.
II. DESIGN OF BLADE
A. Annual Energy Consumption
In this paper the blade is design by considering its power output. The energy required to pumped 1500
Liters water from a well of depth about 25 m is about 120 Watts per Day approximately.
Total annual energy consumption is = energy consumption per hour × total annual hours
Total annual energy consumption is = 120×8760
=1051.200 kwh
But this is the energy when wind will flow at rated wind speed throughout the year, which is never a
case. Therefore in order to get realistic energy output, we have to multiply the above numbers by the capacity
factor. For wind energy capacity factor is assumed to be 30 %.)
Annual Energy Production = 120× 8760 × 0.3
= 315.360 KWh
Estimation of the annual energy output of a wind machine using capacity factor is an approximate
method for finding annual output. For more accurate analysis, one should know long term wind distribution.
B. Estimation of Required Windmill Power Rating
The total energy annual requirement is 1100 kwh. Then what should be the size of wind turbine that is
required to be installed to meet the energy requirement.
 Annual Energy Requirement=1100 Kwh
 Coefficient of Performance = 0.40
 Wind Speed at Height of 15 meter = 7m/s
 Density of air = 1.22 kg/m3
 Capacity Factor = 0.30 (30% of the time, wind machine is producing energy at rated power)
 No. of Hours in Year = 8760 Hours
C. Calculation of Power Density of Wind (power per unit area)
Ideal Power density of air
Computational and Analytical Analysis for Maximum Deflection of 18-Bladed…
34
=
= 0.5×1.22× (7×7×7)
= 171.5 Watt/m2
Actual power density that will be converted to useful energy
= coefficient of performance× other losses
By considering
Other losses = 0.324
Actual power density = 171.5×0.324
= 55.55 W/m2
Annual energy density (useful) = power density× no of hours per Year
= 55.55×8760
= 486.75 kwh/m2
By considering the capacity factor (30%)
Real annual energy density
= Annual energy density (useful) × capacity factor
= 486.75×0.30
=146.02 kwh/m2
D. Calculation of Rotor (Blade) Size
Area of the rotor = Total annual energy required / Real annual energy density
= 1051.200 / 146.02
= 7.199 m2
E. Radius of Rotor (R)
Diameter of Rotor =3 m
F. Power Rating of Windmill
= Actual power density × Area of Rotor
= 55.55 × 7.199
=399.904 watts
Lift force = FL = ρ×A×
=1.3 1.22
=14.00 N
Drag Force =FD = ρ×A×
=0.1
=1.07754 N
III. MODELING OF BLADE.
A. Technical Specification of Blade
The blade was modelled and design as per industry specification. The modelling of blade is carried in
CATIA software. The blade design is trapezoidal in shape with size of 920×440×195.The materials for blade is
galvanised iron with thickness of 1mm.The blade having the angle of incident 300
.
Table I: Specification of Blade
Sr.
No. Parameters Specification
1 No. of Blade 18 Nos.
2 Blade Materials Galvanized Iron
3 Size of Blade
(Trapezoidal Shape)
920×440×195mm
4 Area of Blade 0.291 m2
5 Thickness of Blade 1mm
6 Angle of Incident of 300
Computational and Analytical Analysis for Maximum Deflection of 18-Bladed…
35
Fig: 1.Model of Blade
IV. FINITE ELEMENTS MODELING
The finite element analysis of blade is carried out in ANSYS software. The design of blade imported
from CATIA software which was analyzed in ANSYS.The shell unit shell 63 was chosen to simulate structure
of blade. The material properties were approximately defined as isotropic, as the blade was made of galvanized
iron materials. The material number and properties were defined by the Material Models menu. The
corresponding real constants were distributed to every part of the blade and appropriate grid size was set. All the
areas were meshed by MASHTOOL in the way of Free Mesh. The created FEM model of the blade consisted of
810elements, 776 nodes (Fig. 3.1) shows the lamination attribute of one selected element.
Fig: 2.Meshing of Blade
A. Structural Analysis of Blade
Fig: 3.Maximum Deflection of Blade
V. ANALYTICAL ANALYSIS OF BLADE
The blade was modelled as 920 mm in length, the one side of blade 195 and other is 440 mm as the
blade which was modelled having trapezoidal shape. The blade is constrained at one end with uniformly
distributed load acting upon its face. The blade was modelled as a cantilever with one end fully constrained and
a uniformly distributed load of 1.1403 N applied on its upper surface
Available data is, E = 28.5×106
Mpa, Drag force = 1.1403 N
Blade
7 Rotor Diameter 3 meter
Computational and Analytical Analysis for Maximum Deflection of 18-Bladed…
36
A. :
I =
I =
I =
B. :
As the shape of blade is uniformly tapered from fixed end to constrained end so, we calculated the
deflection by Double Integration Method.
By Double Integration Method
So after solving equation we will get,
VI. CONCLUSIONS
The value of Maximum Deflection of blade by using ANSYS was found 5.308mm while the
analytically it is to be 5.344mm so it is it is clear that the maximum deflection calculated analytically it is match
the analysis made by analytically.
REFERENCES
[1]. NitinTenguriaet.al.“Design and Finite Element Analysis of Horizontal Axis Wind Turbine blade”
International Journal of Applied Engineering Research, Dindigul Volume 1, No 3, 2010 ISSN
09764259.
[2]. Mr. Jesus Vega Fuentes,et.al. “Design of wind turbine blades of a power of 1000 watts for domestic
use.” 978-1-61284-1325-5/12, 2012 IEEE.
[3]. Mr.V. DíazCasás, et.al. “Automatic Design and Optimization of Wind Turbine Blades” International
Conference on Computational Intelligence for Modeling Control and Automation, and International
Conference on Intelligent Agents, Web Technologies and Internet Commerce 0-7695-2731-0/06,IEEE.
[4]. Arvind Singh Rathore et al., “Design and Analysis of Horizontal Axis Wind Turbine Rotor”.,
International Journal of Engineering Science and Technology (IJEST) Vol. 3 No.11 November 2011
ISSN : 0975-5462.
[5]. Jialin Zhang, et.al. “Design and Research of High-Performance Low-Speed Wind Turbine Blades.
“November 2011.IEEE.
[6]. Damien Castaignet, et.al., “Model Predictive Control of Trailing Edge Flaps on a Wind Turbine
Blade”., 2011 American Control Conference on O'Farrell Street, San Francisco, CA, USA June 29 -
July 01, 2011., 978-1-4577-0081-1/11 2011 AACC.
[7]. Jui-Sheng Chou , Chien-Kuo Chiu , I-Kui Huang, Kai-Ning Chi., “Failure analysis of wind turbine
blade under critical wind loads Engineering Failure Analysis”., 27 (2013) 99–118 Available online 13
September 2012 Published by Elsevier Ltd.
[8]. Fangfang Song, Yihua Ni, ,Zhiqiang Tan “Optimization Design, Modeling and Dynamic Analysis for
Composite Wind Turbine Blade." International Workshop of Automobile, Power and Energy
Engineering ProcediaEngineering 2011 369 – 375 1877-7058 © 2011 Published by Elsevier Ltd.
[9]. RachidYounsi,et.al..,“Dynamic study of a wind turbine blade with horizontal axis”. Eur. J. Mech.
A/Solids 20 (2001) 241–252 29 September 2000)2001 Éditions scientifiques et médicales Elsevier.
[10]. Karam Y. Maalawi, Hani M. Negm.,“Optimal frequency design of wind turbine Blades”. Journal of
Wind Engineering and Industrial Aerodynamics 90 (2002) 961–986 9 April 2002. Elsevier Science.

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International Journal of Engineering Research and Development (IJERD)

  • 1. International Journal of Engineering Research and Development e-ISSN: 2278-067X, p-ISSN: 2278-800X, www.ijerd.com Volume 7, Issue 8 (June 2013), PP. 33-36 33 Computational and Analytical Analysis for Maximum Deflection of 18-Bladed HAWT Wind Mill Blade Vaibhav R.Pannase1 , Prof.R.S.Sakarkar2 , Prof.Rajesh U.Hedau3 1 Schlor M.E.(CAD/CAM)Babasaheb Naik College of Engineering,.Pusad 2, 3 Asst.Professsor, Jagadambha College of Engineering ,Yavatmal. Abstract:-This paper explores the computational and analytical analysis of 18-Bladed HAWT for maximum deflection of blade. In this research article the computation of wind mill blade in ANSYS software was developed and validates those results with analytical analysis. On the basis of this result the comparison has been made between two analyses on blade and finding out the error with this method. Keywords: - ANSYS, Blade Deflection, 18-bladed HAWT. I. INTRODUCTION The Wind Mill is device which is used for generation of electricity or for developing the mechanical power. In this research article the 18-bladed HAWT blade is taken into consideration. Blade is the key component to capture wind energy. It plays a vital role in the whole wind turbine. In this paper, design and analysis are conducted with layered shell elements to treat a horizontal axis 18- blade wind turbine based on ANSYS, also the analysis for wind mill blade was carried out analytically. These results are compared on basis of results obtained from ANSYS software and analytically. II. DESIGN OF BLADE A. Annual Energy Consumption In this paper the blade is design by considering its power output. The energy required to pumped 1500 Liters water from a well of depth about 25 m is about 120 Watts per Day approximately. Total annual energy consumption is = energy consumption per hour × total annual hours Total annual energy consumption is = 120×8760 =1051.200 kwh But this is the energy when wind will flow at rated wind speed throughout the year, which is never a case. Therefore in order to get realistic energy output, we have to multiply the above numbers by the capacity factor. For wind energy capacity factor is assumed to be 30 %.) Annual Energy Production = 120× 8760 × 0.3 = 315.360 KWh Estimation of the annual energy output of a wind machine using capacity factor is an approximate method for finding annual output. For more accurate analysis, one should know long term wind distribution. B. Estimation of Required Windmill Power Rating The total energy annual requirement is 1100 kwh. Then what should be the size of wind turbine that is required to be installed to meet the energy requirement.  Annual Energy Requirement=1100 Kwh  Coefficient of Performance = 0.40  Wind Speed at Height of 15 meter = 7m/s  Density of air = 1.22 kg/m3  Capacity Factor = 0.30 (30% of the time, wind machine is producing energy at rated power)  No. of Hours in Year = 8760 Hours C. Calculation of Power Density of Wind (power per unit area) Ideal Power density of air
  • 2. Computational and Analytical Analysis for Maximum Deflection of 18-Bladed… 34 = = 0.5×1.22× (7×7×7) = 171.5 Watt/m2 Actual power density that will be converted to useful energy = coefficient of performance× other losses By considering Other losses = 0.324 Actual power density = 171.5×0.324 = 55.55 W/m2 Annual energy density (useful) = power density× no of hours per Year = 55.55×8760 = 486.75 kwh/m2 By considering the capacity factor (30%) Real annual energy density = Annual energy density (useful) × capacity factor = 486.75×0.30 =146.02 kwh/m2 D. Calculation of Rotor (Blade) Size Area of the rotor = Total annual energy required / Real annual energy density = 1051.200 / 146.02 = 7.199 m2 E. Radius of Rotor (R) Diameter of Rotor =3 m F. Power Rating of Windmill = Actual power density × Area of Rotor = 55.55 × 7.199 =399.904 watts Lift force = FL = ρ×A× =1.3 1.22 =14.00 N Drag Force =FD = ρ×A× =0.1 =1.07754 N III. MODELING OF BLADE. A. Technical Specification of Blade The blade was modelled and design as per industry specification. The modelling of blade is carried in CATIA software. The blade design is trapezoidal in shape with size of 920×440×195.The materials for blade is galvanised iron with thickness of 1mm.The blade having the angle of incident 300 . Table I: Specification of Blade Sr. No. Parameters Specification 1 No. of Blade 18 Nos. 2 Blade Materials Galvanized Iron 3 Size of Blade (Trapezoidal Shape) 920×440×195mm 4 Area of Blade 0.291 m2 5 Thickness of Blade 1mm 6 Angle of Incident of 300
  • 3. Computational and Analytical Analysis for Maximum Deflection of 18-Bladed… 35 Fig: 1.Model of Blade IV. FINITE ELEMENTS MODELING The finite element analysis of blade is carried out in ANSYS software. The design of blade imported from CATIA software which was analyzed in ANSYS.The shell unit shell 63 was chosen to simulate structure of blade. The material properties were approximately defined as isotropic, as the blade was made of galvanized iron materials. The material number and properties were defined by the Material Models menu. The corresponding real constants were distributed to every part of the blade and appropriate grid size was set. All the areas were meshed by MASHTOOL in the way of Free Mesh. The created FEM model of the blade consisted of 810elements, 776 nodes (Fig. 3.1) shows the lamination attribute of one selected element. Fig: 2.Meshing of Blade A. Structural Analysis of Blade Fig: 3.Maximum Deflection of Blade V. ANALYTICAL ANALYSIS OF BLADE The blade was modelled as 920 mm in length, the one side of blade 195 and other is 440 mm as the blade which was modelled having trapezoidal shape. The blade is constrained at one end with uniformly distributed load acting upon its face. The blade was modelled as a cantilever with one end fully constrained and a uniformly distributed load of 1.1403 N applied on its upper surface Available data is, E = 28.5×106 Mpa, Drag force = 1.1403 N Blade 7 Rotor Diameter 3 meter
  • 4. Computational and Analytical Analysis for Maximum Deflection of 18-Bladed… 36 A. : I = I = I = B. : As the shape of blade is uniformly tapered from fixed end to constrained end so, we calculated the deflection by Double Integration Method. By Double Integration Method So after solving equation we will get, VI. CONCLUSIONS The value of Maximum Deflection of blade by using ANSYS was found 5.308mm while the analytically it is to be 5.344mm so it is it is clear that the maximum deflection calculated analytically it is match the analysis made by analytically. REFERENCES [1]. NitinTenguriaet.al.“Design and Finite Element Analysis of Horizontal Axis Wind Turbine blade” International Journal of Applied Engineering Research, Dindigul Volume 1, No 3, 2010 ISSN 09764259. [2]. Mr. Jesus Vega Fuentes,et.al. “Design of wind turbine blades of a power of 1000 watts for domestic use.” 978-1-61284-1325-5/12, 2012 IEEE. [3]. Mr.V. DíazCasás, et.al. “Automatic Design and Optimization of Wind Turbine Blades” International Conference on Computational Intelligence for Modeling Control and Automation, and International Conference on Intelligent Agents, Web Technologies and Internet Commerce 0-7695-2731-0/06,IEEE. [4]. Arvind Singh Rathore et al., “Design and Analysis of Horizontal Axis Wind Turbine Rotor”., International Journal of Engineering Science and Technology (IJEST) Vol. 3 No.11 November 2011 ISSN : 0975-5462. [5]. Jialin Zhang, et.al. “Design and Research of High-Performance Low-Speed Wind Turbine Blades. “November 2011.IEEE. [6]. Damien Castaignet, et.al., “Model Predictive Control of Trailing Edge Flaps on a Wind Turbine Blade”., 2011 American Control Conference on O'Farrell Street, San Francisco, CA, USA June 29 - July 01, 2011., 978-1-4577-0081-1/11 2011 AACC. [7]. Jui-Sheng Chou , Chien-Kuo Chiu , I-Kui Huang, Kai-Ning Chi., “Failure analysis of wind turbine blade under critical wind loads Engineering Failure Analysis”., 27 (2013) 99–118 Available online 13 September 2012 Published by Elsevier Ltd. [8]. Fangfang Song, Yihua Ni, ,Zhiqiang Tan “Optimization Design, Modeling and Dynamic Analysis for Composite Wind Turbine Blade." International Workshop of Automobile, Power and Energy Engineering ProcediaEngineering 2011 369 – 375 1877-7058 © 2011 Published by Elsevier Ltd. [9]. RachidYounsi,et.al..,“Dynamic study of a wind turbine blade with horizontal axis”. Eur. J. Mech. A/Solids 20 (2001) 241–252 29 September 2000)2001 Éditions scientifiques et médicales Elsevier. [10]. Karam Y. Maalawi, Hani M. Negm.,“Optimal frequency design of wind turbine Blades”. Journal of Wind Engineering and Industrial Aerodynamics 90 (2002) 961–986 9 April 2002. Elsevier Science.