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Thermal modelling of livestock housing for
broilers to optimize the choice of equipment
and control parameters.
P. Robin1, G. Amand2, C. Nicolas3, D. Chevalier4, S. Gallot2,
E. Pigache4 , A. Keïta5
1INRA, 2ITAVI , 3CRAB , 4CRAPL , 5ANSES - France
Lille - 22 to 24 February 2017
Livestock housing: let's build the future 2
Summary
• Why model? example of CO2
• Problem of managing CO2
– Variability of concentrations on farm (uncertainty)
– Effect of control parameters: minimum flow, temperature setpoint
(farmer settings)
– Effect of structural choices: thermal insulation, type of heating
(housing - equipment)
– Weather impact (weather)
• Conclusion: implications for management or investment
decisions
Why model? example of
CO2
Why model?
example of CO2
introduction uncertainty farmer settings housing - equipment weather conclusion
uncertainty
of observation?
causes of
excesses?
 remedies?
ppm
CO2
Frequencyof
excess• Requirement: 3000 ppm CO2 in broilers
Why model?
example of CO2
introduction uncertainty farmer settings housing - equipment weather conclusion
• Requirement: 3000 ppm CO2 in broilers
• Processes affecting concentration
CO2animals
= f(weight,
growth,
activity)
heating
= f(weather, insulation,
ventilation)
bedding
=
f(thickness,
humidity)
Ventilation
= f(animals, weather)
causes of
excess
• housing
design
• farmer
settings
• weather
Problem of managing
CO2
Variability of concentrations on farm
• Variability increases
in cold weather
• Increased variability
is due to the
difficulty in mixing
air between:
 incoming cold air
(low in CO2)
 hot air blown by
the gas heater (high
in CO2)
 ambiant air
introduction uncertainty farmer settings housing - equipment weather conclusion
• ANSES observation, 2015, standard chicken
Effect of the control parameters:
simulation of scenarios
• Baseline scenario =
– mild weather at start of batch, cold at end of
batch
– “traditional” housing insulation
– gas heating by direct combustion in the
housing
– minimum flow rate as per AFSSA, 1980
– setpoint temperature 19°C at end of batch
introduction uncertainty farmer settings housing - equipment weather conclusion
• Test scenarios =
 weather effect = 5°C decrease in temperature (symbol )
 effect of settings = increased minimum flow (0.5 to 2 m3/h/kg bodyweight)
 housing effect = insulation; indirect combustion (no CO2 produced in the housing;
line - - - -)
Effect of the control parameters:
minimum flow
introduction uncertainty farmer settings housing - equipment weather conclusion
increase in minimum flow
• effect of settings = increased minimum flow (0.5 to 2 m3/h/kg bodyweight)
 lower concentration of CO2 when min. flow increases
Effect of the control parameters:
minimum flow
introduction uncertainty farmer settings housing - equipment weather conclusion
increase in minimum flow
• effect of settings = increased minimum flow (0.5 to 2 m3/h/kg bodyweight)
 increase in gas consumption; limited impact at start of batch
 considerable economic and environmental impact at end of batch
Effect of structural choices:
thermal insulation; indirect combustion
introduction uncertainty farmer settings housing - equipment weather conclusion
• housing effect = thermal insulation; heating mode
 low effect of insulation
 greater effect of indirect combustion
normal insulation reinforced insulation (LEB)
weather effect
introduction uncertainty farmer settings housing - equipment weather conclusion
• weather effect = increase in CO2 content and gas consumption
 increase in gas consumption; limited impact at start of batch
 considerable economic and environmental impact at end of batch
When the weather is cold the heat produced by the animals is insufficient to heat the
incoming air => heat exchangers needed at end of batch
Conclusion: implications
for management or
investment decisions
Conclusion
 Possible decisions = short term
 housing settings: minimum flow at start of batch; setpoint temperature at end
of batch
introduction uncertainty farmer settings housing - equipment weather conclusion
 Possible decisions = medium term (depending margin/m² housing,
availability)
 investments in housing/equipment: indirect combustion; biomass (economic
and environmental impact at end of batch); reinforced thermal insulation; heat
recovery exchangers
 Controls  to check settings; planning of farm modernization;
development of adapted equipment
Any questions?

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Colloque lille2017 sequence7a6-medibate_robin-amand_en

  • 1. Thermal modelling of livestock housing for broilers to optimize the choice of equipment and control parameters. P. Robin1, G. Amand2, C. Nicolas3, D. Chevalier4, S. Gallot2, E. Pigache4 , A. Keïta5 1INRA, 2ITAVI , 3CRAB , 4CRAPL , 5ANSES - France
  • 2. Lille - 22 to 24 February 2017 Livestock housing: let's build the future 2 Summary • Why model? example of CO2 • Problem of managing CO2 – Variability of concentrations on farm (uncertainty) – Effect of control parameters: minimum flow, temperature setpoint (farmer settings) – Effect of structural choices: thermal insulation, type of heating (housing - equipment) – Weather impact (weather) • Conclusion: implications for management or investment decisions
  • 4. Why model? example of CO2 introduction uncertainty farmer settings housing - equipment weather conclusion uncertainty of observation? causes of excesses?  remedies? ppm CO2 Frequencyof excess• Requirement: 3000 ppm CO2 in broilers
  • 5. Why model? example of CO2 introduction uncertainty farmer settings housing - equipment weather conclusion • Requirement: 3000 ppm CO2 in broilers • Processes affecting concentration CO2animals = f(weight, growth, activity) heating = f(weather, insulation, ventilation) bedding = f(thickness, humidity) Ventilation = f(animals, weather) causes of excess • housing design • farmer settings • weather
  • 7. Variability of concentrations on farm • Variability increases in cold weather • Increased variability is due to the difficulty in mixing air between:  incoming cold air (low in CO2)  hot air blown by the gas heater (high in CO2)  ambiant air introduction uncertainty farmer settings housing - equipment weather conclusion • ANSES observation, 2015, standard chicken
  • 8. Effect of the control parameters: simulation of scenarios • Baseline scenario = – mild weather at start of batch, cold at end of batch – “traditional” housing insulation – gas heating by direct combustion in the housing – minimum flow rate as per AFSSA, 1980 – setpoint temperature 19°C at end of batch introduction uncertainty farmer settings housing - equipment weather conclusion • Test scenarios =  weather effect = 5°C decrease in temperature (symbol )  effect of settings = increased minimum flow (0.5 to 2 m3/h/kg bodyweight)  housing effect = insulation; indirect combustion (no CO2 produced in the housing; line - - - -)
  • 9. Effect of the control parameters: minimum flow introduction uncertainty farmer settings housing - equipment weather conclusion increase in minimum flow • effect of settings = increased minimum flow (0.5 to 2 m3/h/kg bodyweight)  lower concentration of CO2 when min. flow increases
  • 10. Effect of the control parameters: minimum flow introduction uncertainty farmer settings housing - equipment weather conclusion increase in minimum flow • effect of settings = increased minimum flow (0.5 to 2 m3/h/kg bodyweight)  increase in gas consumption; limited impact at start of batch  considerable economic and environmental impact at end of batch
  • 11. Effect of structural choices: thermal insulation; indirect combustion introduction uncertainty farmer settings housing - equipment weather conclusion • housing effect = thermal insulation; heating mode  low effect of insulation  greater effect of indirect combustion normal insulation reinforced insulation (LEB)
  • 12. weather effect introduction uncertainty farmer settings housing - equipment weather conclusion • weather effect = increase in CO2 content and gas consumption  increase in gas consumption; limited impact at start of batch  considerable economic and environmental impact at end of batch When the weather is cold the heat produced by the animals is insufficient to heat the incoming air => heat exchangers needed at end of batch
  • 13. Conclusion: implications for management or investment decisions
  • 14. Conclusion  Possible decisions = short term  housing settings: minimum flow at start of batch; setpoint temperature at end of batch introduction uncertainty farmer settings housing - equipment weather conclusion  Possible decisions = medium term (depending margin/m² housing, availability)  investments in housing/equipment: indirect combustion; biomass (economic and environmental impact at end of batch); reinforced thermal insulation; heat recovery exchangers  Controls  to check settings; planning of farm modernization; development of adapted equipment