2. The pump sucks oil out of the tank and pushes it through a
directional control valve to the cylinder
The flow rate of the fluid and hence the speed of the piston
is produced by the pump and this depends on the size, type
and speed of the pump.
Pumps are divided into two categories
1. Non positive displacement types
2. Positive displacement types
3. Non positive displacement types
The two main types in this category are
1. Centrifugal
2. Axial
Continuous flow is produced by a rotating impeller.
There is no positive seal between the inlet and outlet and if the
impeller was stopped, flow could be forced through it.
4. Positive displacement types
Nearly all power hydraulic systems use positive displacement pumps.
In such pumps, there is ideally no internal slippage and the amount of
liquid pumped is the same for each revolution regardless of the
pressure.
The piston pump illustrated is a good example of this. The piston sucks
in and pushes out a fixed volume for every revolution of the shaft.
This is called the NOMINAL DISPLACEMENT.
5. Flow Rate = Nominal Displacement x Shaft Speed.
In reality the mating components are not a perfect fit and so
small leaks may occur past the valves and pistons.
The leakage increases with pressure and a graph of flow against
pressure is as shown.
6. Pump Symbols
The basic symbol is a circle with a black triangular arrow
head showing the direction of flow.
7. Rotary Pumps
Rotary pumps are capable of pumping more fluid than
reciprocating pumps of the same weight.
Rotary pumps are self-priming and deliver a constant,
smooth flow, regardless of pressure variations.
Ex: Gear Pumps (External and Internal), Vane Pumps, Lobe
pumps, Screw pumps, Gerotor pumps
8. 1. External Gear Pumps
In external gear pump uses two identical gears rotating
against each other. One gear is driven by a motor and it turn
the other gear. Each gear is supported by a shaft with
bearings on both sides of the gear.
External gear pumps are used for high-pressure applications
such as hydraulic applications.
GEAR PUMPS
9. 1. As the gears come out of mesh, they create expanding
volume on the inlet side of the pump. Liquid flows into the
cavity and is trapped by the gear teeth as they rotate.
2. Liquid travels around the interior of the casing in the pockets
between the teeth and the casing. It does not pass between
the gears.
3. Finally, the meshing of the gears forces liquid through the
outlet port under pressure.
10.
11. 2. Internal Gear Pumps
1. Liquid enters the suction port between the rotor (large
exterior gear) and idler (small interior gear) teeth.
2. Liquid travels through the pump between the teeth of the
"gear-within-a-gear" principle. The crescent shape divides
the liquid and acts as a seal between the suction and
discharge ports.
12. 3. The pump head is now nearly flooded, just prior to forcing the
liquid out of the discharge port. Intermeshing gears of the idler
and rotor form locked pockets for the liquid which assures volume
control.
4. Rotor and idler teeth mesh completely to form a seal equidistant
from the discharge and suction ports. This seal forces the liquid
out of the discharge port.
They are often used on thin liquids such as solvents and fuel oil,
they excel at efficiently pumping thick liquids such as asphalt,
chocolate, and adhesives.
13.
14. LOBE PUMP
1. As the lobes come out of mesh, they create expanding
volume on the inlet side of the pump. Liquid flows into the
cavity and is trapped by the lobes as they rotate.
15. 2. Liquid travels around the interior of the casing in the pockets
between the lobes and the casing. It does not pass between
the lobes.
3. Finally, the meshing of the lobes forces liquid through the
outlet port under pressure.
16. Lobe pumps are used in a variety of industries including, pulp
and paper, chemical, food, beverage, pharmaceutical, and
biotechnology.
They offer superb sanitary qualities, high efficiency,
reliability, corrosion resistance, and good clean-in-place
Lobe pumps are frequently used in food applications because
they handle solids without damaging the product.
17. VANE PUMPS
1. In a vane pump the rotor has radial slots into which there are
vanes.
2. As the rotor rotates (yellow arrow) and fluid enters the pump,
centrifugal force, hydraulic pressure, and/or pushrods push the
vanes to the walls of the housing.
18. While vane pumps can handle moderate viscosity liquids,
they excel at handling low viscosity liquids such as LP gas
(propane), ammonia, solvents, alcohol, fuel oils, gasoline,
and refrigerants.
3. The housing and cam force fluid into the pumping chamber
through holes in the cam. Fluid enters the pockets created by
the vanes, rotor, cam, and sideplate.
4. As the rotor continues around, the vanes sweep the fluid to
the opposite side of the crescent where it is squeezed through
discharge holes of the cam as the vane approaches the point
of the crescent (small red arrow on the side of the
pump). Fluid then exits the discharge port.
19.
20. GEROTOR PUMPS
1. Liquid enters the suction port between the rotor (gray
gear) and idler (yellow gear) teeth.
Gerotor pumps are internal gear pumps without the
crescent. The rotor is the internal (drive) gear shown below
in gray, and the idler is the external (driven) gear, shown
below in yellow.
21. They are primarily suitable for clean, low pressure
applications such as lubrication systems or hot oil
filtration systems
2. Liquid travels through the pump between the teeth of the
"gear-within-a-gear" principle. The close tolerance between
the gears acts as a seal between the suction and discharge
ports.
3. Rotor and idler teeth mesh completely to form a seal
equidistant from the discharge and suction ports. This seal
forces the liquid out of the discharge port.
22. SCRW PUMPS
Screw pumps carry fluid in the spaces between the screw
threads. The fluid is displaced axially as the screws mesh.
Each ‘screw pump’ operates on the same basic principal of a
screw turning to isolate a volume of fluid and convey it.
According to the mechanical design this pump type can be
divided in to three types;
1. Single screw pump
2. Two screw pump
3. Tree screw pump
23. The pumping element of a two screw pump consists of two
intermeshing screws rotating within a stationary bore/housing.
Can use for the severe applications in aggressive fluid handling.
Two Screw Pump
24. Reciprocating Pump
Reciprocating pump is a positive displacement pump.
They are used widely in lifting water from ground to the
storage tanks in residential areas.
Reciprocating pump consists of "suction stroke" and a
"delivery stroke". Suction stroke is the place where the water
is sucked in from the ground and delivery stroke is the place
where the sucked water is delivered to the required place.
25. During the suction stroke the piston is moved backward and
the inlet valve opens and water enters in exit valve will be
closed.
During delivery stroke the piston moves inward by forcing
the water through the outlet valve but the inlet valve
remains closed.
Ex: Radial pumps , Axial Piston pumps
26. Axial Piston Pump
In axial piston pumps, the pistons reciprocate parallel to the axis of
rotation of the cylinder block. The cylinder block in this pump is turned
by the drive shaft.
The ports are arranged in the valve plate so that the pistons pass the inlet
as they are pulled out and pass the outlet as they are forced back in.
27. Radial Piston Pump
Radial Piston pumps include a rotating cylinder containing
equally spaced radial pistons arranged radial around the
cylinder centre line.
A springs pushes the pistons against the inner surface of an
encircling stationay ring mounted eccentric to the
cylinder.
28. The pistons draw in fluid during half a revolution and drive
fluid out during the other half. The greater the ring
eccentricity the longer the pistons stroke and the more fluid
they transfer.
