parts catalogue manual

1. Fig. 012 CYLINDER BLOCK
DX700LC

2. Fig. 012 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150102-00303 BLOCK ASS'Y;CYLINDER 1
2 150117-00017 LINER SET,CYL;GRADE=1X 6
2 150117-00018 LINER SET,CYL;GRADE=3X 6
4 110934-00021 LINER;GRADE 1X 6
4 110934-00022 LINER;GRADE 3X 6
30 120501-00608 PIN 2
32 120501-00614 PIN;INJ PUMP BRACKET 2
34 410127-00081 VALVE;OIL RELIEF 1
35 400602-00231 GASKET;RELIEF VALVE 1
36A 897351-4510 CUP;SEALING OD=45 4
36B 109600-0160 CAP;SEALING 1
36C 400601-00010 CUP;SEALING OD=32 13
36D 400601-00009 CUP;SEALING OD=32 2
38 120501-00608 PIN 2
46 120112-00351 BOLT;OIL JET 6
56 430218-00043 NOZZLE;OIL SPRAY 6
70 2.453-00013 CAP;SEALING 1
70 109600-0160 CAP;SEALING 4
83 120501-00611 PIN;FLYWHEEL HOUSING 2
95 301309-00023 SENSOR;OIL PRESSURE 1
211A 120112-00335 BOLT;CRANKCASE M18X150 14
211B 120112-00287 BOLT M12X114 28
212 120501-00609 PIN;CRANKCASE 2
218A 400602-00179 GASKET;ID=10.2 2
218B 400602-00173 GASKET 1
218C 400602-00228 GASKET;PLUG ID=22 1
218D 400602-00174 GASKET 1
230A 120501-00617 PIN;THRUST 25L 2
230B 908160-5100 PIN;IDLE SHAFT 2
256 400602-00174 GASKET 1
261 2.453-00017 SEAL 1
335A 430221-00226 PLUG M22X12 1
335B 430221-00222 PLUG M10X7 1
335C 430221-00223 PLUG M12X9 1
335D 430221-00224 PLUG M14X9 2
1
DX700LC

3. Fig. 013 OIL PAN AND LEVEL GAUGE
DX700LC

4. Fig. 013 OIL PAN AND LEVEL GAUGE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150119-00081 PAN ASS'Y;OIL 1
2 800108-00036 GAUGE;OIL LEVEL 1
5 400602-00225 GASKET;PLUG 1
6 430221-00233 PLUG;OIL DRAIN 1
8 420406-00279 TUBE,GUIDE,OIL LEVEL GAUGE 1
10 120112-00262 BOLT M10X20 2
12 110413-00061 BRACKET;GUIDE TUBE 1
17 400602-00218 GASKET;OIL PAN 1
23 120112-00317 BOLT M8X25 34
44 430221-00220 PLUG 1
108 110508-01743 COVER;OIL PAN 1
110 400602-00217 GASKET;OIL LEVEL 1
130 110951-00241 SPACER;OIL PAN 1
131 120112-00310 BOLT M6X12 3
188 120112-00248 BOLT 1
199A 120112-00276 BOLT M10X50 4
199B 120112-00273 BOLT M10X35 28
1
DX700LC

5. Fig. 014 CAMSHAFT AND VALVE
DX700LC

6. Fig. 014 CAMSHAFT AND VALVE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150103-00036 CAMSHAFT 1
4 410112-00036 VALVE;INLET 12
5 410112-00035 VALVE;EXHAUST 12
7 120112-00301 BOLT M14X28 1
8 120808-00165 WASHER ID=14.5 1
9 130408-00007 GEAR;CAMSHAFT Z=54 1
14 130705-00021 KEY;CAMSHAFT 1
53 130712-00306 SHAFT,ROCKER ARM 1
55 430221-00235 PLUG;ROCKER SHAFT END 2
58 110413-00056 BRACKET;ROCKER 1
61 120705-00097 SCREW;BRIDGE 12
62 120312-00111 NUT;BRIDGE M10 12
63 160606-00002 BRIDGE 12
65 110917-00076 COLLAR;SPLIT 48
68A 111601-00193 SPRING,VALVE;INTET 12
68B 111601-00192 SPRING,VALVE;EXHAUST 12
71A 110946-00049 SEAT,SPRING;LOWER 24
71B 110946-00048 SEAT,SPRING;LOWER 24
72 401107-00659 SEAL;VALVE GUIDE 24
75 120112-00292 BOLT M12X97 7
78 150101-00025 ARM;ROCKER 12
81 120705-00098 SCREW;ROCKER ARM 12
83 120312-00112 NUT M12 12
84 110413-00057 BRACKET;ROCKER SHAFT,INTER 5
95 111601-00191 SPRING;ROCKER SHAFT 6
97 110413-00058 BRACKET;ROCKER SHAFT,REAR 1
101A 120112-00274 BOLT M10X40 3
101B 120112-00277 BOLT M10X60 6
101C 120112-00287 BOLT M12X114 3
108 120501-00606 PIN,DOWEL;SHAFT OD=12 L=32 1
109A 130712-00305 SHAFT;IDLE GEAR 1
109B 130712-00303 SHAFT;IDLE GEAR 1
109C 130712-00304 SHAFT;IDLE GEAR 1
111A 110917-00074 COLLAR;IDLE GEAR 1
111B 110917-00075 COLLAR;IDLE GEAR 1
112A 130428-00026 GEAR;IDLE 1
1
DX700LC

7. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
112B 130428-00025 GEAR;IDLE 1
206A 131002-00165 BUSHING;IDLE GEAR 1
206B 131002-00166 BUSHING;IDLE GEAR 1
212 120701-00003 CAP;ADJUST SCREW 12
231 250201-00813 PLATE;CAP 12
2
DX700LC

8. Fig. 015 CRANKSHAFT & PISTON AND
DX700LC

9. Fig. 015 CRANKSHAFT & PISTON AND
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 150107-00316 CRANKSHAFT 1
7 140111-00003 METAL KIT;CRANKSHAFT 1
12 150111-00035 FLYWHEEL ASS'Y 1
18 130711-00030 PULLEY;CRANKSHAFT 1
20 180313-00022 DAMPER;CRANKSHAFT 1
22 250201-00815 PLATE;PULLEY ID=18 8
24 120112-00289 BOLT M12X30 8
28 130408-00008 GEAR;CAMSHAFT Z=48 1
31 2.123-00109 PIN;CAM SHAFT 1
32 120501-00612 PIN;FLYWHEEL OD=8 L=16 1
35 130422-00024 GEAR;RING Z=139 1
38 120808-00169 WASHER;FLYWHEEL 1
40 120112-00250 BOLT 10
42 120808-00164 WASHER;THRUST 2
58 120112-00250 BOLT 8
63 130602-00307 PISTON 6
68 401004-00040 RING SET;PISTON 6
73 140111-00004 METAL SET;CONNECTING ROD 6
83 130601-00030 PIN;PISTON 6
84 150121-00147 ROD ASS'Y;CONNECTING 6
85 131002-00164 BUSHING;CONNECTING ROD 6
86 120112-00252 BOLT 12
88 120312-00105 NUT 12
126 111104-00130 RING;SNAP 12
149 430221-00221 PLUG 6
193 120501-00610 PIN;FLANGE 1
1
DX700LC

10. Fig. 020 TIMING GEAR CASE AND
DX700LC

11. Fig. 020 TIMING GEAR CASE AND
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 110913-00085 CASE;TIMING GEAR 1
2 150114-00087 HOUSING;FLYWHEEL 1
35 401106-00133 SEAL;OIL;CRANKSHAFT FRT 1
36A 120112-00294 BOLT M14X110 10
36B 120112-00256 BOLT M10X100 3
36C 120112-00266 BOLT M10X25 4
36D 120112-00272 BOLT M10X35 1
36E 120112-00306 BOLT M14X60 1
37 120808-00166 WASHER ID=15 11
42 120501-00604 PIN;DOWEL 1
49 400602-00209 GASKET;GEAR CASE-COVER 1
51A 120112-00270 BOLT M10X30 17
51B 120112-00269 BOLT M10X30 3
51C 120112-00286 BOLT M10X90 3
54 110508-01740 COVER;GEAR CASE 1
63 110508-01745 COVER;P/S 1
64 400602-00188 GASKET;COVER 1
80 120312-00102 NUT 2
83 120808-00167 WASHER ID=8 OD=20 3
87 110508-01748 COVER;TACHOMETER DRIVE 1
93 400602-00197 GASKET;ELBOW 1
115 301310-00008 SENSOR;SPEED 1
169 120312-00110 NUT M8 4
175 401107-00658 SEAL;CRANK SHAFT REAR 1
177 120112-00312 BOLT M6X16 1
191A 101582-00100 STAY;FLYWHEEL HOUSING 1
191B 101582-00099 STAY;FLYWHEEL HOUSING 1
192 120112-00298 BOLT M14X155 2
196 120112-00293 BOLT M14X100 4
197 120808-00166 WASHER ID=15 6
206 110508-01747 COVER;STARTER CHECK HOLE 1
211A 120112-00320 BOLT M8X35 8
211B 120112-00305 BOLT M14X50 2
211C 120112-00304 BOLT M14X45 10
211D 120112-00302 BOLT M14X40 1
213 120504-00003 POINTER;FLYWHEEL HOUSING 1
1
DX700LC

12. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
219 110508-01746 COVER;POINTER 2
224 120408-00033 STUD;STARTER 3
241 120808-00166 WASHER ID=15 12
252A 120112-00316 BOLT M8X20 1
252B 120112-00323 BOLT M8X60 1
254 120408-00027 STUD;M8X14 L=33 4
278 120808-00163 WASHER 2
331 120408-00026 STUD;M10X30 2
480 120112-00314 BOLT M8X16 1
487A 110508-01741 COVER;HOLE 1
487B 110508-01742 COVER;HOLE 1
2
DX700LC

13. Fig. 025 INLET MANIFOLD
DX700LC

14. Fig. 025 INLET MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 240203-00041 MANIFOLD,INTAKE;INLET 1
7 400602-00213 GASKET;INLET MANIFOLD-HEAD 6
20 120312-00102 NUT 12
24 111601-00190 SPRING;INLET MANIFOLD 12
30 400601-00010 CUP;SEALING OD=32 2
50 420209-00062 PIPE;INLET 1
94 120112-00310 BOLT M6X12 2
95 2.124-00072 CLIP;PCV HOSE 2
97 301308-00004 SENSOR;AIR TEMP INLET 1
153 400602-00226 GASKET;PLUG 1
283 180308-00176 RUBBER 1
320 400602-00172 GASKET 2
363 120112-00342 BOLT;EYE 1
495 420210-00331 PIPE;BOOST SENSOR 1
568 120112-00270 BOLT M10X30 6
784 120501-00615 PIN;KNOCK 1
1
DX700LC

15. Fig. 027 EXHAUST MANIFOLD
DX700LC

16. Fig. 027 EXHAUST MANIFOLD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
2 400602-00200 GASKET;EXH MANIFOLD-HEAD 6
5 240102-00094 MANIFOLD,EXHAUST;FRONT 1
6 240102-00095 MANIFOLD,EXHAUST;REAR 1
18 120312-00107 NUT 18
34 110917-00073 COLLAR L=28 15
47 240102-00093 MANIFOLD,EXHAUST;CENTER 1
49 120408-00025 STUD;M10X25 L=47 4
58 120408-00028 STUD;M8X20 L=32 6
155A 401107-00653 SEAL,RING;EXH MANIFOLD 2
155B 401107-00654 SEAL,RING;EXH MANIFOLD 4
1
DX700LC

17. Fig. 028 BREATHER SYSTEM
DX700LC

18. Fig. 028 BREATHER SYSTEM
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 400811-00018 BREATHER;AIR 1
9 400602-00185 GASKET;AIR BREATHER 1
10 120402-00120 CLIP;AIR BREATHER 1
11 420108-00273 HOSE;RUBBER AIR 1
24 120402-00119 CLIP;ID=31 L=35 4
59 120402-00135 CLIP;HOSE 1
84 120112-00316 BOLT M8X20 4
90 120402-00121 CLIP;BAND L=250 1
91 120112-00262 BOLT M10X20 2
262 110413-00054 BRACKET;OIL SEPARETOR 1
263A 120112-00280 BOLT M10X70 1
263B 120112-00300 BOLT M14X25 2
1
DX700LC

19. Fig. 030 WATER PUMP AND CORROSION
DX700LC

20. Fig. 030 WATER PUMP AND CORROSION
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 400921-00086 PUMP ASS'Y;WATER 1
3 400602-00229 GASKET;PUMP-CYLINDER 1
4 101529-00096 KIT;WATER PUMP REPAIR 1
10A 140105-00095 BEARING;WATER PUMP 1
10B 140105-00096 BEARING;WATER PUMP 1
16 401106-00134 SEAL;OIL;WATER PUMP 1
17 401107-00655 SEAL;WATER PUMP 1
18 400902-00013 IMPELLER;WATER PUMP 1
19 400602-00190 GASKET;COVER- BODY 1
20 110508-01750 COVER;WATER PUMP 1
24A 120112-00266 BOLT M10X25 2
24B 120112-00285 BOLT M10X90 4
29 130712-00307 SHAFT,PUMP;WATER 1
45A 430216-00083 JOINT;HEATER HOSE 1
45B 430216-00082 JOINT 1
104 400602-00237 GASKET;WATER PUMP 1
119A 120112-00321 BOLT M8X40 4
119B 120112-00262 BOLT M10X20 1
139 130412-00053 GEAR,DRIVE;WATER PUMP 1
1
DX700LC

21. Fig. 031 THERMOSTAT AND HOUSING
DX700LC

22. Fig. 031 THERMOSTAT AND HOUSING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 300738-00027 THERMOSTAT 2
2 110980-00042 HOUSING;THERMOSTAT 1
12 120112-00266 BOLT M10X25 5
20 401107-00652 SEAL;RING 2
50A 120112-00277 BOLT M10X60 2
50B 120112-00284 BOLT M10X85 2
50C 120112-00285 BOLT M10X90 2
58 430221-00225 PLUG M16X12 2
59 400602-00214 GASKET;JOINT BOLT 5
60A 400602-00221 GASKET;OUTLET PIPE ID=55.6 1
60B 400602-00222 GASKET;OUTLET PIPE ID=62.6 1
66A 400627-00003 GASKET,THERMOSTAT;HSG 1
66B 400627-00002 GASKET,THERMOSTAT;HSG 1
112 430221-00225 PLUG M16X12 3
207 400602-00174 GASKET 2
266 109675-0860 BOLT;EYE M14X27 1
267 400602-00174 GASKET 2
287 430201-00260 ADAPTER 2
296 430216-00082 JOINT 1
299 515411-2231 EYE JOINT;SEDIMENTER 1
1
DX700LC

23. Fig. 032 WATER PIPING
DX700LC

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25. Fig. 032 WATER PIPING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 420210-00338 PIPE;WATER PUMP,INLET 1
24A 110413-00059 BRACKET;WATER PIPE 1
24B 110413-00060 BRACKET;WATER PIPE 1
31A 120112-00314 BOLT M8X16 8
31B 120112-00261 BOLT M10X16 1
35A 120402-00136 CLIP;HOSE ID=20 10
35B 120402-00137 CLIP;HOSE ID=23 6
48 400602-00223 GASKET;PIPE-PUMP 1
50A 120112-00282 BOLT M10X80 1
50B 120112-00270 BOLT M10X30 1
50D 120112-00300 BOLT M14X25 1
56 420211-00159 PIPE;WATER OUTLET 1
94A 120402-00147 CLIP;WATER PIPE ID=19 L=21 2
94B 120402-00148 CLIP;WATER PIPE ID=19 L=25 1
94C 120402-00117 CLIP;ID=19 L=20 4
94D 120402-00118 CLIP;ID=19 L=28 2
113 420108-00267 HOSE 1
115A 420108-00268 HOSE;RUBBER 2
115B 420108-00268 HOSE;RUBBER 1
115C 420108-00269 HOSE;RUBBER 1
115D 420108-00270 HOSE;RUBBER 1
115E 420108-00271 HOSE;RUBBER 1
115F 420108-00272 HOSE;RUBBER 2
206A 420211-00160 PIPE,WATER;EGR COOLER 1
206B 420211-00161 PIPE,WATER;EGR COOLER 1
206C 420211-00162 PIPE,WATER;EGR COOLER 1
206D 420211-00163 PIPE,WATER;EGR COOLER 1
805 430208-00096 CONNECTER;AIR LEAK 1
806 120402-00134 CLIP;HOSE 2
1
DX700LC

26. Fig. 033 IDLE PULLEY
DX700LC